Automatic sorting device for hard biscuit production line

By designing an automatic sorting device for a hard biscuit production line, a sprocket motor drives a conveyor belt to transport biscuits onto a flipping board, solving the problem of inconvenient sorting of broken biscuits in existing technologies, improving sorting efficiency and reducing the burden on workers.

CN224142918UActive Publication Date: 2026-04-21SHANGHAI JUNYU FOOD MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI JUNYU FOOD MACHINERY CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing biscuit production line is not convenient for workers to sort damaged biscuits, resulting in low sorting efficiency and increased workload for workers.

Method used

Design an automatic sorting device for a hard biscuit production line, including a mounting box, a first conveyor, a second conveyor, and a biscuit flipping slide. The biscuits are transported to the flipping slide by a sprocket motor driven by a conveyor belt, and workers sort them on the tilted slide.

Benefits of technology

It improved the sorting efficiency of broken biscuits, reduced the workload of staff, and enhanced product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hard biscuit production line automatic sorting device which comprises a device body, the device body comprises an installation box body, a first conveying device, a second conveying device, a chain wheel motor and a biscuit turning sliding plate, and the first conveying device, the second conveying device and the biscuit turning sliding plate are all installed at the top of the installation box body. The chain wheel motor is mounted at the bottom end in the mounting box body; the first conveying device comprises a first driving chain wheel roller, a first tensioning roller, a first conveying roller, a second conveying roller, a first conveying belt, a second tensioning roller and a mounting frame, the first driving chain wheel roller is mounted at the bottom end in the mounting box body, and the left end of the mounting frame is fixed to the right end of the mounting box body through a rotating shaft. According to the device, workers can effectively and conveniently sort out broken biscuits, so that the working efficiency of the workers is improved, and the working burden of the workers is relieved.
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Description

Technical Field

[0001] This utility model relates to the field of hard biscuit production technology, specifically to an automatic sorting device for a hard biscuit production line. Background Technology

[0002] A biscuit production line refers to a combination of automated equipment used for the industrial production of biscuits, covering the entire process from raw material processing to finished product packaging. Modern biscuit production lines are characterized by high efficiency, high degree of automation, and strict hygiene standards, and are suitable for large-scale production of different types of biscuits (such as shortbread biscuits, chewy biscuits, soda crackers, and sandwich biscuits).

[0003] Existing biscuit production lines have the following defects:

[0004] The existing biscuit production line cannot effectively facilitate the sorting of damaged biscuits by the staff, resulting in inconvenience and low sorting efficiency, which in turn affects the use of the production line and increases the workload of the staff.

[0005] Therefore, a solution is needed. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides an automatic sorting device for a hard biscuit production line, thereby solving the problems mentioned in the background section.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an automatic sorting device for a hard biscuit production line, comprising a device body, the device body including a mounting box, a first conveying device, a second conveying device, a sprocket motor, and a flipping slide. The first conveying device, the second conveying device, and the flipping slide are all mounted on the top of the mounting box. The first conveying device is located at the right end of the flipping slide, which is installed at an angle. The second conveying device is located at the left end of the flipping slide and is also installed at an angle. The sprocket motor is installed at the bottom of the mounting box. The first conveying device includes... The device includes a first drive sprocket roller, a first tension roller, a first conveyor roller, a second conveyor roller, a first conveyor belt, a second tension roller, and a mounting frame. The first drive sprocket roller is installed at the bottom of the mounting housing. The left end of the mounting frame is fixed to the right end of the mounting housing via a rotating shaft. Several sets of third conveyor rollers distributed laterally at equal intervals are installed inside the mounting frame. The second tension roller, the first tension roller, the first conveyor roller, and the second conveyor roller are all installed on the right side of the mounting housing. The first conveyor belt passes sequentially through the second conveyor roller, the first drive sprocket roller, the first tension roller, the first conveyor roller, the second tension roller, and the several sets of third conveyor rollers.

[0010] Preferably, the second conveying device includes a second drive sprocket roller, a first transmission roller, a second transmission roller, a second tension roller, and a second conveyor belt. The second drive sprocket roller is installed at the bottom of the mounting box. The first transmission roller, the second transmission roller, and the second tension roller are all installed on the left side of the mounting box. The second conveyor belt passes through the first transmission roller, the second drive sprocket roller, the second tension roller, and the second transmission roller.

[0011] Preferably, the sprocket motor drive end is connected to the second drive sprocket roller and the first drive sprocket roller respectively via a chain.

[0012] Preferably, the mounting frame has a mounting recess at the bottom right end, the mounting recess has a U-shaped structure, a support rod is mounted at the bottom of the mounting recess, the support rod has a cylindrical structure, and support legs are provided at the four corners of the bottom of the support rod and the mounting box, and support feet are provided at the bottom of the support legs, the support feet have a suction cup-like structure.

[0013] (III) Beneficial Effects

[0014] This utility model provides an automatic sorting device for a hard biscuit production line. It has the following beneficial effects:

[0015] This solution provides an automatic sorting device for a hard biscuit production line, which can effectively facilitate workers in sorting out broken biscuits, thereby improving the efficiency of workers, reducing their workload, and improving product quality. In use, the first conveying device transports the biscuits to the flipping slide, which is inclined so that the biscuits can slide down to the second conveying device for transport. Workers can then sort out the broken biscuits on the flipping slide. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the first conveying device of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the second conveying device of this utility model.

[0019] In the diagram, 1. Device body; 2. Mounting box; 3. First conveying device; 4. Second conveying device; 5. Sprocket motor; 6. Tilting board; 7. First drive sprocket roller; 8. First tension roller; 9. First conveyor roller; 10. Second conveyor roller; 11. First conveyor belt; 12. Mounting frame; 13. Third conveyor roller; 14. Second drive sprocket roller; 15. Transmission roller one; 16. Transmission roller two; 17. Tension roller two; 18. Conveyor belt two; 19. Second tension roller; 20. Mounting recess; 21. Support rod; 22. Support leg; 23. Support foot. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This utility model provides a technical solution:

[0022] Example

[0023] The problem to be solved is that the existing biscuit production line cannot effectively facilitate the sorting of damaged biscuits by the staff, resulting in inconvenience and low sorting efficiency, which affects the use of the production line and increases the workload of the staff.

[0024] The solution is as follows: An automatic sorting device for a hard biscuit production line includes a device body 1. The device body 1 includes a mounting box 2, a first conveying device 3, a second conveying device 4, a sprocket motor 5, and a biscuit flipping slide 6. The first conveying device 3, the second conveying device 4, and the biscuit flipping slide 6 are all installed on the top of the mounting box 2. The first conveying device 3 is located at the right end of the biscuit flipping slide 6, which is installed at an angle. The second conveying device 4 is located at the left end of the biscuit flipping slide 6 and is also installed at an angle. The sprocket motor 5 is installed at the bottom inside the mounting box 2. The first conveying device 3 includes a first drive sprocket roller 7, a first tension roller 8, a first conveying roller 9, a second conveying roller 10, a first conveyor belt 11, a second tension roller 19, and a mounting frame 12. The first drive sprocket roller 7 is installed at the bottom inside the mounting box 2, and the mounting frame 12 is installed at the left end of the biscuit flipping slide 6. The end is fixed to the right end of the mounting box 2 by a rotating shaft. Several sets of third conveyor rollers 13 are installed in the mounting frame 12 in a horizontally equidistant manner. The second tension roller 19, the first tension roller 8, the first conveyor roller 9, and the second conveyor roller 10 are all installed inside the right side of the mounting box 2. The first conveyor belt 11 passes through the second conveyor roller 10, the first drive sprocket roller 7, the first tension roller 8, the first conveyor roller 9, the second tension roller 19, and several sets of third conveyor rollers 13 in sequence. The sprocket motor 5 drives the first drive sprocket roller 7 to rotate through the chain. Then the first conveyor belt 11 rotates on the first drive sprocket roller 7, the first tension roller 8, the first conveyor roller 9, the second conveyor roller 10, the second tension roller 19, and the third conveyor roller 13. The first conveyor belt 11 can then transport the biscuits to the flipping board 6, where workers can effectively sort the biscuits.

[0025] The second conveying device 4 includes a second drive sprocket roller 14, a first transmission roller 15, a second transmission roller 16, a second tension roller 17, and a second conveyor belt 18. The second drive sprocket roller 14 is installed at the bottom inside the mounting box 2. The first transmission roller 15, the second transmission roller 16, and the second tension roller 17 are all installed on the left side inside the mounting box. The second conveyor belt 18 passes through the first transmission roller 15, the second drive sprocket roller 14, the second tension roller 17, and the second transmission roller 16. During conveying, the second drive sprocket roller 14 is driven by the sprocket motor 5, which then drives the second conveyor belt 18 to rotate on the second drive sprocket roller 14, the first transmission roller 15, the second transmission roller 16, the second tension roller 17, and the second conveyor belt 18, thereby conveying the biscuits sliding down the flipping board 6.

[0026] The drive end of the sprocket motor 5 is connected to the second drive sprocket roller 14 and the first drive sprocket roller 7 via chains. The sprocket motor 5 can drive the second drive sprocket roller 14 and the first drive sprocket roller 7 to rotate via chains, thereby achieving the purpose of conveying the first conveying device 3 and the second conveying device 4.

[0027] The mounting frame 12 has a mounting recess 20 at its right bottom. The mounting recess 20 has a U-shaped structure. A support rod 21 is installed at the bottom of the mounting recess 20. The support rod 21 has a cylindrical structure. Support legs 22 are provided at the four corners of the bottom of the mounting frame 12 and the mounting box 2. Support feet 23 are provided at the bottom of the support legs 22. The support feet 23 have a suction cup structure. The support rod 21 is installed at the bottom of the mounting recess 20 at the bottom of the mounting frame 12 to support the bottom of the right end of the mounting frame 12. The support legs 22 and the suction cup-shaped support feet 23 at the bottom of the support legs 22 at the bottom of the mounting frame 12 can effectively ensure the stability of the support.

[0028] Working principle: During operation, the sprocket motor 5 drives the first drive sprocket roller 7 to rotate via a chain. Then, the first conveyor belt 11 rotates on the first drive sprocket roller 7, the first tension roller 8, the first conveyor roller 9, the second conveyor roller 10, the second tension roller 19, and the third conveyor roller 13. The first conveyor belt 11 can transport the biscuits to the flipping board 6, where workers can effectively sort the biscuits. Then, the second conveying device 4 is activated, and the second drive sprocket roller 14 is driven by the sprocket motor 5, which in turn drives the second conveyor belt 18 to rotate on the second drive sprocket roller 14, the first transmission roller 15, the second transmission roller 16, the second tension roller 17, and the second conveyor belt 18. Thus, the second conveyor belt 18 transports the biscuits sliding down the flipping board 6.

[0029] This utility model comprises: 1. Device body; 2. Mounting housing; 3. First conveying device; 4. Second conveying device; 5. Sprocket motor; 6. Tilting board; 7. First drive sprocket roller; 8. First tension roller; 9. First conveyor roller; 10. Second conveyor roller; 11. First conveyor belt; 12. Mounting frame; 13. Third conveyor roller; 14. Second drive sprocket roller; 15. Transmission roller one; 16. Transmission roller two; 17. Tension roller two; 18. Conveyor belt two; 19. Second tension roller; 20. Mounting recess; 21. Support rod; 22. Support leg; 23. Support foot. All components are of general standard. The components mentioned above are known to those skilled in the art, and their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this utility model is that existing biscuit production lines cannot effectively facilitate the sorting of broken biscuits by workers, resulting in inconvenience and low sorting efficiency, which affects the use of the biscuits by workers and increases their workload. This utility model, through the combination of the above-mentioned components, can effectively facilitate the sorting of broken biscuits by workers, thereby improving the work efficiency of workers and reducing their workload.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A hard biscuit production line automatic sorting device, characterized in that: The device includes a main body (1), which includes a mounting box (2), a first conveying device (3), a second conveying device (4), a sprocket motor (5), and a flipping board (6). The first conveying device (3), the second conveying device (4), and the flipping board (6) are all installed on the top of the mounting box (2). The first conveying device (3) is located at the right end of the flipping board (6), which is installed at an angle. The second conveying device (4) is located at the left end of the flipping board (6) and is also installed at an angle. The sprocket motor (5) is installed at the bottom inside the mounting box (2). The first conveying device (3) includes a first drive sprocket roller (7), a first tension roller (8), a first conveying roller (9), a second conveying roller (10), a first conveyor belt (11), a second tension roller (19), and a mounting frame (12). The first drive sprocket roller (7) is installed at the bottom inside the mounting box (2). The left end of the mounting frame (12) is fixed to the right end of the mounting box (2) by a rotating shaft. Several sets of third conveying rollers (13) are installed in the mounting frame (12) in a horizontally equidistant manner. The second tension roller (19), the first tension roller (8), the first conveying roller (9), and the second conveying roller (10) are all installed on the right side inside the mounting box (2). The first conveyor belt (11) passes through the second conveying roller (10), the first drive sprocket roller (7), the first tension roller (8), the first conveying roller (9), the second tension roller (19), and several sets of third conveying rollers (13) in sequence.

2. The automatic sorting device for hard biscuit production line according to claim 1, characterized in that: The second conveying device (4) includes a second drive sprocket roller (14), a first drive roller (15), a second drive roller (16), a second tension roller (17), and a second conveyor belt (18). The second drive sprocket roller (14) is installed at the bottom inside the mounting box (2). The first drive roller (15), the second drive roller (16), and the second tension roller (17) are all installed on the left side inside the mounting box. The second conveyor belt (18) passes through the first drive roller (15), the second drive sprocket roller (14), the second tension roller (17), and the second drive roller (16).

3. The automatic sorting device for hard biscuit production line according to claim 2, characterized in that: The drive end of the sprocket motor (5) is connected to the second drive sprocket roller (14) and the first drive sprocket roller (7) via chains.

4. The automatic sorting device for hard biscuit production line according to claim 1, characterized in that: The mounting frame (12) has a mounting recess (20) at the bottom right end. The mounting recess (20) has a U-shaped structure. A support rod (21) is installed at the bottom of the mounting recess (20). The support rod (21) has a cylindrical structure. Support legs (22) are provided at the four corners of the bottom of the support rod (21) and the mounting box (2). Support feet (23) are provided at the bottom of the support legs (22). The support feet (23) have a suction cup-like structure.