Photovoltaic module robot four-corner glue cleaning machine equipment

Abstract

The utility model discloses photovoltaic module robot four-corner glue cleaning machine equipment, which relates to the technical field of photovoltaic module automation equipment, and comprises a cover body, a rack is fixedly arranged in the cover body, a workpiece to be cleaned is arranged in the cover body, and a conveying mechanism, an aligning and positioning mechanism, a consumable feeding mechanism and a consumable carrying and switching mechanism are arranged in the cover body. The conveying mechanism and the correcting and positioning mechanism work cooperatively to adjust the position of a workpiece to be cleaned, the consumable feeding mechanism and the consumable carrying and switching mechanism work cooperatively to prepare cleaning materials, the mechanical arm grabs pearl wool, the mechanical arm conducts frictioning on the workpiece to be cleaned, and after the frictioning action is completed, the whole process is repeated subsequently. The whole process does not need manual intervention, the automation degree of the device is high, the glue removing efficiency is high, and the use requirements of people are met.

Description

Technical Field

[0001] This utility model relates to the field of automated equipment for photovoltaic modules, and in particular to a robot for cleaning the four corners of photovoltaic modules. Background Technology

[0002] During the assembly of solar cells, the step of splicing the frame onto the bracket requires the use of adhesive. When pressing the frame and the solar panel together, the adhesive between the frame and the solar panel is squeezed out, resulting in excess adhesive at the corners of the frame and the edges of the solar panel. The squeezed-out adhesive makes the edges of the solar panel prone to getting dirty and sticking to other solar panels, affecting the appearance and requiring cleaning.

[0003] Currently, the cleaning of excess adhesive on the edges of solar panels has gradually shifted from manual cleaning to automated cleaning devices. However, the automation level of existing cleaning devices is not high, resulting in low adhesive removal efficiency and failing to meet user needs. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of low adhesive removal efficiency in existing technologies by proposing a robotic four-corner adhesive removal machine for photovoltaic modules.

[0005] To address the problems existing in the prior art, the present invention adopts the following technical solution:

[0006] A photovoltaic module robot corner cleaning machine includes a cover, a frame fixedly installed inside the cover, a workpiece to be cleaned inside the cover, a conveying mechanism, a centering and positioning mechanism, a consumable feeding mechanism, and a consumable handling and transfer mechanism inside the cover. The conveying mechanism is mounted on the frame at both ends, and the centering and positioning mechanism is arranged around the conveying mechanism. The consumable feeding mechanism is arranged on both sides of the frame, and the consumable handling and transfer mechanism is arranged on both sides of the frame.

[0007] Preferably, the conveying mechanism includes two pairs of body profiles, each of which is fixedly mounted on a frame. Each body profile is rotatably equipped with a pair of first rollers. Two pairs of first conveyor belts are fitted onto the four pairs of first rollers. Round rods are fixedly mounted on the two pairs of first rollers. A first motor is fixedly mounted on one of the body profiles, and the output shaft of the first motor is fixedly connected to one of the first rollers.

[0008] Preferably, the alignment and positioning mechanism includes a longitudinal alignment component and a transverse alignment component. The longitudinal alignment component includes a pair of second rollers, each of which is rotatably connected to the frame. A second conveyor belt is fitted onto the pair of second rollers. A second motor is fixedly mounted on the frame. The output shaft of the second motor is fixedly connected to one of the second rollers. A pair of fixing plates are slidably mounted on the frame. Each fixing plate is fixedly connected to the second conveyor belt. A pair of cylinders are fixedly mounted on each fixing plate. A stop wheel is fixedly mounted on the piston rod end of each cylinder.

[0009] Preferably, the lateral alignment component includes a pair of third rollers, each of which is rotatably connected to the frame. A third conveyor belt is fitted onto the pair of third rollers. A third motor is fixedly mounted on the frame. The output shaft of the third motor is fixedly connected to one of the third rollers. A pair of fixed frames are slidably mounted on the frame. Each fixed frame is fixedly connected to the third conveyor belt.

[0010] Preferably, the consumable feeding mechanism includes four pairs of guide rails, all of which are fixedly mounted on the frame. Two pairs of base plates are slidably mounted on the four pairs of guide rails. Multiple guide rods are fixedly mounted on each base plate. The multiple guide rods form multiple hoppers, and the hoppers contain multiple pearl cotton.

[0011] Preferably, the consumable handling and transfer mechanism includes a pair of X-axis drive modules, each of which is fixedly equipped with a Y-axis drive module, each of which is fixedly equipped with a Z-axis drive module, each of which is fixedly equipped with a support frame, each of which is fixedly equipped with a pair of suction cups at the lower end of the support frame, and a material receiving platform is fixedly equipped on the frame.

[0012] Preferably, a pair of robotic arms are fixedly mounted on the frame.

[0013] Preferably, a pair of trash cans are fixedly mounted on the frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the conveying mechanism and the alignment and positioning mechanism work together to adjust the position of the workpiece to be cleaned, and the consumable feeding mechanism and the consumable handling and transfer mechanism work together to prepare the cleaning material. The robotic arm grabs the pearl cotton and wipes the workpiece to be cleaned with adhesive. After the adhesive wiping action is completed, the entire process is repeated. The entire process does not require manual intervention. The device has a high degree of automation and high adhesive removal efficiency, meeting people's usage needs. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the conveying mechanism and the alignment and positioning mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the consumable feeding mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the consumable handling and transfer mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the robotic arm structure of this utility model.

[0022] The components in the diagram are numbered as follows: 1. Cover; 11. Frame; 12. Workpiece to be cleaned; 2. Machine body profile; 21. First roller; 22. First conveyor belt; 23. Round rod; 24. First motor; 3. Second roller; 31. Second conveyor belt; 32. Second motor; 33. Fixing plate; 34. Cylinder; 35. Thrust roller; 4. Third roller; 41. Third conveyor belt; 42. Third motor; 43. Fixing frame; 5. Guide rail; 51. Base plate; 52. Guide rod; 53. Pearl cotton; 6. X-axis drive module; 61. Y-axis drive module; 62. Z-axis drive module; 63. Bearing frame; 64. Suction cup; 65. Receiving platform; 7. Robotic arm; 8. Waste bin. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example: This example provides a photovoltaic module robotic corner degumming machine. See [link / reference]. Figure 1-5 Specifically, it includes a cover 1, a frame 11 fixedly installed inside the cover 1, a workpiece 12 to be cleaned inside the cover 1, a conveying mechanism, a centering and positioning mechanism, a consumable feeding mechanism, and a consumable handling and transfer mechanism inside the cover 1. The two ends of the conveying mechanism are mounted on the frame 11, and the centering and positioning mechanism is set around the conveying mechanism. The consumable handling and transfer mechanism is set on both sides of the frame 11. The conveying mechanism includes two pairs of body profiles 2, each of which is fixedly mounted on the frame 11. Each of the body profiles 2 is rotatably equipped with a pair of first rollers 21. Two pairs of first conveyor belts 22 are fitted on the four pairs of first rollers 21. Round rods 23 are fixedly installed on the two pairs of first rollers 21. A first motor 24 is fixedly installed on one body profile 2. The output shaft of the first motor 24 is fixedly connected to one first roller 21.

[0026] The workpiece 12 to be cleaned is placed on the first conveyor belt 22. The first motor 24 drives one first roller 21 to rotate. One first roller 21 drives three other first rollers 21 to rotate through the round rod 23. Then, the remaining first rollers 21 are driven to rotate through the first conveyor belt 22. The first conveyor belt 22 drives the workpiece 12 to be cleaned to the area to be corrected.

[0027] The alignment and positioning mechanism includes a longitudinal alignment component and a transverse alignment component. The longitudinal alignment component includes a pair of second rollers 3, each of which is rotatably connected to the frame 11. A second conveyor belt 31 is fitted onto the pair of second rollers 3. A second motor 32 is fixedly mounted on the frame 11. The output shaft of the second motor 32 is fixedly connected to one of the second rollers 3. A pair of fixing plates 33 are slidably mounted on the frame 11. Each fixing plate 33 is fixedly connected to the second conveyor belt 31. A pair of cylinders 34 are fixedly mounted on each fixing plate 33. A stop wheel 35 is fixedly mounted on the piston rod end of each cylinder 34.

[0028] Cylinder 34 extends the baffle wheel 35, the second motor 32 drives a second roller 3 to rotate, one second roller 3 drives another second roller 3 to rotate via the second transmission belt 31, the second transmission belt 31 drives a pair of fixed plates 33 to move toward the workpiece 12 to be cleaned, until the baffle wheel 35 is attached to the workpiece 12 to be cleaned.

[0029] The lateral alignment component includes a pair of third rollers 4, both of which are rotatably connected to the frame 11. A third conveyor belt 41 is fitted on the pair of third rollers 4. A third motor 42 is fixedly mounted on the frame 11. The output shaft of the third motor 42 is fixedly connected to one of the third rollers 4. A pair of fixed frames 43 are slidably mounted on the frame 11. Both fixed frames 43 are fixedly connected to the third conveyor belt 41.

[0030] The third motor 42 drives a third roller 4 to rotate, and the third roller 4 drives another third roller 4 to rotate via the third conveyor belt 41. The third conveyor belt 41 drives a pair of fixed frames 43 to move toward the workpiece 12 to be cleaned until the fixed frames 43 are attached to the workpiece 12 to be cleaned.

[0031] The consumables feeding mechanism includes four pairs of guide rails 5, all of which are fixedly mounted on the frame 11. Two pairs of base plates 51 are slidably mounted on the four pairs of guide rails 5. Multiple guide rods 52 are fixedly mounted on the base plates 51. The multiple guide rods 52 form multiple hoppers, and multiple pearl cotton 53 are placed in the hoppers. The consumables handling and transfer mechanism includes a pair of X-axis drive modules 6. A Y-axis drive module 61 is fixedly mounted on the X-axis drive module 6. A Z-axis drive module 62 is fixedly mounted on the Y-axis drive module 61. A carrier frame 63 is fixedly mounted on the Z-axis drive module 62. A pair of suction cups 64 are fixedly mounted at the lower end of the carrier frame 63. A receiving platform 65 is fixedly mounted on the frame 11.

[0032] The X-axis drive module 6 and the Y-axis drive module 61 work together to drive the Z-axis drive module 62 to move in multiple directions until the suction cup 64 is above the pearl cotton 53 in the hopper. The Z-axis drive module 62 drives the support frame 63 to move downward until the suction cup 64 attaches to the pearl cotton 53. The suction cup 64 grabs the pearl cotton 53, and then the consumable feeding mechanism places the pearl cotton 53 on the receiving platform 65.

[0033] A pair of robotic arms 7 are fixedly mounted on the frame 11, and a pair of trash cans 8 are fixedly mounted on the frame 11;

[0034] The robotic arm 7 grabs the pearl cotton 53 on the receiving platform 65, wipes the workpiece 12 to be cleaned with adhesive, and after completing the wiping action, the robotic arm 7 throws the pearl cotton 53 into the trash can 8.

[0035] Specifically, the working principle and operation method of this utility model are as follows:

[0036] The workpiece 12 to be cleaned is placed on the first conveyor belt 22. The first motor 24 drives one first roller 21 to rotate. One first roller 21 drives three other first rollers 21 to rotate through the round rod 23. Then, the remaining first rollers 21 are driven to rotate through the first conveyor belt 22. The first conveyor belt 22 drives the workpiece 12 to be cleaned to the area to be corrected.

[0037] Cylinder 34 extends the baffle wheel 35, the second motor 32 drives a second roller 3 to rotate, one second roller 3 drives another second roller 3 to rotate via the second transmission belt 31, the second transmission belt 31 drives a pair of fixed plates 33 to move toward the workpiece 12 to be cleaned, until the baffle wheel 35 is attached to the workpiece 12 to be cleaned.

[0038] The third motor 42 drives a third roller 4 to rotate, and the third roller 4 drives another third roller 4 to rotate via the third conveyor belt 41. The third conveyor belt 41 drives a pair of fixed frames 43 to move toward the workpiece 12 to be cleaned until the fixed frames 43 are attached to the workpiece 12 to be cleaned.

[0039] The X-axis drive module 6 and the Y-axis drive module 61 work together to drive the Z-axis drive module 62 to move in multiple directions until the suction cup 64 is above the pearl cotton 53 in the hopper. The Z-axis drive module 62 drives the support frame 63 to move downward until the suction cup 64 attaches to the pearl cotton 53. The suction cup 64 grabs the pearl cotton 53, and then the consumable feeding mechanism places the pearl cotton 53 on the receiving platform 65.

[0040] The robotic arm 7 picks up the pearl cotton 53 from the receiving platform 65, wipes the workpiece 12 to be cleaned with adhesive, and after completing the wiping action, the robotic arm 7 throws the pearl cotton 53 into the trash can 8, and then repeats the whole process.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic module robot four corner glue removal machine apparatus comprising a housing (1), characterized in that: The cover (1) is fixedly provided with a frame (11), the cover (1) is provided with a workpiece (12) to be cleaned, the cover (1) is provided with a conveying mechanism, a positioning mechanism, a consumable feeding mechanism and a consumable handling and transfer mechanism, the two ends of the conveying mechanism are mounted on the frame (11), the positioning mechanism is provided around the conveying mechanism, the consumable feeding mechanism is provided on both sides of the frame (11), and the consumable handling and transfer mechanism is provided on both sides of the frame (11); The alignment and positioning mechanism includes a longitudinal alignment component and a transverse alignment component. The longitudinal alignment component includes a pair of second rollers (3), each of which is rotatably connected to the frame (11). A second conveyor belt (31) is fitted on the pair of second rollers (3). A second motor (32) is fixedly mounted on the frame (11). The output shaft of the second motor (32) is fixedly connected to one of the second rollers (3). A pair of fixing plates (33) are slidably mounted on the frame (11). Each fixing plate (33) is fixedly connected to the second conveyor belt (31). A pair of cylinders (34) are fixedly mounted on each fixing plate (33). A stop wheel (35) is fixedly mounted on the piston rod end of each cylinder (34). The consumable feeding mechanism includes four pairs of guide rails (5), all of which are fixedly mounted on the frame (11). Two pairs of base plates (51) are slidably mounted on the four pairs of guide rails (5). Multiple guide rods (52) are fixedly mounted on the base plates (51). Multiple guide rods (52) form multiple hoppers, and multiple pearl cotton (53) are placed in the hoppers. The consumable handling and transfer mechanism includes a pair of X-axis drive modules (6), each of which is fixedly equipped with a Y-axis drive module (61), each of which is fixedly equipped with a Z-axis drive module (62), each of which is fixedly equipped with a support frame (63), each of which is fixedly equipped with a pair of suction cups (64) at the lower end of the support frame (63), and a material receiving platform (65) is fixedly equipped on the frame (11). A pair of robotic arms (7) are fixedly mounted on the frame (11).

2. A photovoltaic module robot four corner glue removal machine apparatus according to claim 1, wherein: The conveying mechanism includes two pairs of body profiles (2), each of which is fixedly mounted on a frame (11). Each of the body profiles (2) is rotatably provided with a pair of first rollers (21). Two pairs of first conveyor belts (22) are fitted on the four pairs of first rollers (21). Round rods (23) are fixedly mounted on the two pairs of first rollers (21). A first motor (24) is fixedly mounted on one of the body profiles (2), and the output shaft of the first motor (24) is fixedly connected to one of the first rollers (21).

3. The photovoltaic module robot four corner glue removal machine apparatus of claim 1, wherein: The lateral alignment component includes a pair of third rollers (4), each of which is rotatably connected to the frame (11). A third conveyor belt (41) is fitted on the pair of third rollers (4). A third motor (42) is fixedly mounted on the frame (11). The output shaft of the third motor (42) is fixedly connected to one of the third rollers (4). A pair of fixed frames (43) are slidably mounted on the frame (11). Each of the fixed frames (43) is fixedly connected to the third conveyor belt (41).

4. The photovoltaic module robot four corner glue removal machine apparatus of claim 1, wherein: A pair of trash cans (8) are fixedly mounted on the frame (11).

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