Feeding device for LED flashlight component machining

Abstract

The utility model relates to the technical field of feeding for LED flashlight component machining, and discloses a feeding device for LED flashlight component machining, which comprises a support frame, a conveying mechanism is mounted at the top of the support frame, a fixing frame is fixedly connected to the front side of the support frame, and a dust removal mechanism is mounted at the top of the fixing frame; according to the feeding device for LED flashlight component machining, the dust removal mechanism is arranged, a double-shaft motor drives a first belt wheel to rotate, and a second belt wheel drives a fan to rotate through belt transmission. The strong suction force generated by the fan sucks the surrounding air into the shell. The dust blocking blades can prevent dust from flowing reversely, and air enters the dust removal shell through the air pipe. The guide plate in the mounting frame is specially inclined, so that the blowing area can be guided to be enlarged, dust adsorbed on the surfaces of raw materials is effectively removed, the influence of dust particles on the appearance quality and the performance stability of LED flashlight components is avoided, the defect that dust cannot be completely eradicated through traditional operation is overcome, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of feeding technology in LED flashlight component processing, specifically to a feeding device for LED flashlight component processing. Background Technology

[0002] The material feeding process for LED flashlight components is crucial for ensuring efficient and stable production.

[0003] Ensuring a dust-free environment for raw materials is crucial during the feeding process of LED flashlight component manufacturing. On one hand, tiny dust particles can adhere to the surface of the raw materials, scratching precision components during subsequent processing and affecting the flashlight's appearance. On the other hand, dust entering the electronic components can interfere with circuit connections, reducing the performance and stability of the LED flashlight, and even causing safety issues such as short circuits. To ensure a dust-free environment, the feeding area is located in a fully enclosed cleanroom equipped with an air purification system that continuously filters airborne dust particles. Raw materials undergo professional dust-free packaging before transportation. The feeding equipment is regularly deep-cleaned and maintained to prevent dust accumulation on the equipment itself from contaminating the raw materials. Personnel entering the workshop must wear cleanroom suits and shoe covers, adhering to strict cleaning procedures to prevent dust contamination at every stage.

[0004] However, the above operations cannot completely eliminate the dust adsorbed by raw materials during transportation and transfer. Therefore, in the later reinforcement process, there is still a problem of reduced performance and stability of LED flashlights, so improvements are needed. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding device X for processing LED flashlight components, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a feeding device for processing LED flashlight components, including a support frame, a conveying mechanism installed on the top of the support frame, a fixed frame fixedly connected to the front side of the support frame, and a dust removal mechanism installed on the top of the fixed frame;

[0007] The conveying mechanism includes a drive roller, which is rotatably connected to the left side of the support frame. First gears are fixedly connected to both ends of the drive roller. A driven roller is rotatably connected to the right side of the support frame. Second gears are fixedly connected to both ends of the driven roller. A conveyor belt is driven between the drive roller and the driven roller. A chain is driven between the first gear and the second gear.

[0008] Preferably, the support frame is fixedly connected to baffles on both the front and rear sides of the conveyor belt, and the surface of the conveyor belt is equipped with baffles.

[0009] Preferably, the left side of the conveyor belt is higher than the right side, and a guide roller is provided at the turning point of the conveyor belt.

[0010] Preferably, the dust removal mechanism includes a housing, which is fixedly connected to the top of a mounting frame. Dust-blocking blades are fixedly connected to both sides inside the housing. A mounting base is fixedly connected to the housing near the dust-blocking blades. A fan is rotatably connected to the center of the mounting base. A second pulley is fixedly connected to the inner side of the fan. A belt is driven to the outer ring of the second pulley. A first pulley is driven to the top of the belt. A dual-axis motor is fixedly connected to the center of the first pulley. The bottom of the dual-axis motor is fixedly connected to the top of the housing. A duct is fixedly connected to the front side of the housing. A dust removal shell is fixedly connected to the end of the duct away from the housing. A mounting frame is fixedly connected to the bottom of the dust removal shell. The bottom of the mounting frame is fixedly connected to the top of a baffle.

[0011] Preferably, the outer casing has a notch corresponding to the belt, and the belt extends from inside the outer casing to the top of the outer casing through the notch.

[0012] Preferably, a guide plate is fixedly connected inside the mounting frame. The guide plate is designed to be vertical in the middle and gradually tilts to the left and right sides inside the mounting frame.

[0013] Compared with the prior art, this utility model provides a feeding device for processing LED flashlight components, which has the following advantages:

[0014] 1. The feeding device for processing LED flashlight components features a dust removal mechanism. A dual-axis motor drives the first pulley to rotate, which in turn drives the second pulley to rotate the fan via belt transmission. The powerful suction generated by the fan draws surrounding air into the housing. Dust baffles prevent dust from flowing backward, and air enters the dust removal housing through the duct. The guide plate inside the mounting frame has a special inclined design, which guides and expands the airflow area, effectively removing dust adhering to the surface of the raw materials. This prevents dust particles from affecting the appearance quality and performance stability of the LED flashlight components, overcoming the shortcomings of traditional operations that cannot completely eliminate dust, and improving product quality.

[0015] 2. The feeding device for processing LED flashlight components utilizes a conveying mechanism that, through the coordination of a drive roller, a driven roller, a conveyor belt, and a chain, achieves stable and efficient raw material transport. The first gear at both ends of the drive roller and the second gear at both ends of the driven roller are driven by a chain, ensuring the synchronization and stability of the conveyor belt operation and providing a foundation for efficient production. Simultaneously, guide rollers are installed on the left side of the conveyor belt, higher than the right side, at the turning point, utilizing gravity to assist in raw material transport, reducing energy consumption and improving conveying efficiency. Furthermore, baffles installed on the front and rear sides of the conveyor belt and on the conveyor belt surface effectively prevent raw materials from shifting or falling during transport, ensuring the accuracy and integrity of the feeding, reducing processing errors caused by material deviation, and preventing raw materials from falling off the conveyor belt due to wind force, thus achieving more efficient dust removal from the raw material surface. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of one side of the overall structure of this utility model;

[0018] Figure 2 This is a top view of the overall structure of this utility model;

[0019] Figure 3 This is a top view of one side of the conveyor mechanism;

[0020] Figure 4 This is a schematic diagram of one side of the dust removal mechanism;

[0021] Figure 5 A schematic diagram showing the structural assembly of components such as a fan and a dual-axis motor.

[0022] Figure 6 This is a schematic diagram showing the installation frame and guide plate in action.

[0023] In the diagram: 1. Dust removal mechanism; 11. Air duct; 12. Dust removal housing; 121. Mounting frame; 122. Guide plate; 13. Dual-axis motor; 14. Housing; 15. Dust baffle; 16. Mounting base; 17. Fan; 18. First pulley; 181. Belt; 19. Second pulley; 2. Baffle; 3. Support frame; 4. Conveying mechanism; 41. Drive roller; 42. First gear; 43. Conveyor belt; 44. Chain; 45. Driven roller; 46. Second gear; 5. Fixing frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] This utility model provides the following technical solution:

[0027] Example 1

[0028] Please see Figure 1-3 A feeding device for processing LED flashlight components includes a support frame 3, a conveying mechanism 4 installed on the top of the support frame 3, a fixed frame 5 fixedly connected to the front side of the support frame 3, and a dust removal mechanism 1 installed on the top of the fixed frame 5.

[0029] The conveying mechanism 4 includes a drive roller 41, which is rotatably connected to the left side of the support frame 3. The drive roller 41 is fixedly connected to both ends of the drive roller 41 with a first gear 42. The right side of the support frame 3 is rotatably connected to a driven roller 45, which is fixedly connected to both ends of the driven roller 45 with a second gear 46. A conveyor belt 43 is driven between the drive roller 41 and the driven roller 45. A chain 44 is driven between the first gear 42 and the second gear 46.

[0030] Through the conveying mechanism 4, the smooth and efficient transmission of raw materials is achieved through the cooperation of the driving roller 41, driven roller 45, conveyor belt 43, and chain 44. The first gear 42 at both ends of the driving roller 41 and the second gear 46 at both ends of the driven roller 45 are driven by the chain 44, ensuring the synchronicity and stability of the conveyor belt 43 and providing a foundation for efficient production. At the same time, guide rollers are set at the turning points of the left side of the conveyor belt 43, which is higher than the right side, to assist in the transmission of raw materials by gravity, reducing energy consumption and improving transmission efficiency. Meanwhile, the baffles 2 installed on the front and rear sides of the conveyor belt 43 and on the surface of the conveyor belt 43 by the support frame 3 can effectively prevent the raw materials from shifting or falling during the transmission process, ensuring the accuracy and integrity of the feeding, reducing processing errors caused by material shifting, and also ensuring that the raw materials will not fall off the conveyor belt 43 under the action of wind, thus achieving the purpose of dust removal from the surface of the raw materials more efficiently.

[0031] The support frame 3 is fixedly connected to baffles 2 on both the front and rear sides of the conveyor belt 43, and baffles 2 are installed on the surface of the conveyor belt 43.

[0032] The left side of conveyor belt 43 is higher than the right side, and guide rollers are provided at the turning points of conveyor belt 43.

[0033] Example 2

[0034] Please see Figure 1-6 And based on Example 1, further obtained

[0035] In actual operation, when this device is used, the dust removal mechanism 1 includes a housing 14, which is fixedly connected to the top of the fixed frame 5. Dust baffles 15 are fixedly connected to both sides inside the housing 14. A mounting base 16 is fixedly connected to the housing 14 near the dust baffles 15. A fan 17 is rotatably connected to the middle of the mounting base 16. A second pulley 19 is fixedly connected to the inner side of the fan 17. A belt 181 is driven to the outer ring of the second pulley 19. A first pulley 18 is driven to the top of the belt 181. A dual-axis motor 13 is fixedly connected to the middle of the first pulley 18. The bottom of the dual-axis motor 13 is fixedly connected to the top of the housing 14. A duct 11 is fixedly connected to the front of the housing 14. A dust removal shell 12 is fixedly connected to the end of the duct 11 away from the housing 14. A mounting frame 121 is fixedly connected to the bottom of the dust removal shell 12. The bottom of the mounting frame 121 is fixedly connected to the top of the baffle 2.

[0036] Through the dust removal mechanism 1, the dual-axis motor 13 drives the first pulley 18 to rotate, and the second pulley 19 drives the fan 17 to rotate via the belt 181. The strong suction generated by the fan 17 draws surrounding air into the housing 14. The dust baffle 15 prevents dust from flowing backward, and the air enters the dust removal housing 12 through the air duct 11. The guide plate 122 inside the mounting frame 121 has a special inclined design, which can guide and expand the air blowing area, effectively remove dust adsorbed on the surface of raw materials, avoid dust particles affecting the appearance quality and performance stability of LED flashlight components, make up for the shortcomings of traditional operation that cannot completely eliminate dust, and improve product quality.

[0037] The outer casing 14 has a notch corresponding to the belt 181, and the belt 181 extends from inside the outer casing 14 to the top of the outer casing 14 through the notch.

[0038] A guide plate 122 is fixedly connected inside the mounting frame 121. The guide plate 122 is designed to be vertical in the middle and gradually tilts to the left and right sides inside the mounting frame 121.

[0039] A dual-axis motor 13 drives the first pulley 18 to rotate, which in turn drives the second pulley 19 to rotate the fan 17 via a belt 181. The powerful suction generated by the fan 17 draws surrounding air into the housing 14. Dust baffles 15 prevent dust from flowing backward, and air enters the dust collector housing 12 through the duct 11. The guide plate 122 inside the mounting frame 121 has a special inclined design, which guides and expands the airflow area, effectively removing dust adsorbed on the surface of raw materials. This prevents dust particles from affecting the appearance quality and performance stability of the LED flashlight components, overcoming the shortcomings of traditional operations that cannot completely eliminate dust, and improving product quality.

[0040] The coordinated operation of the drive roller 41, driven roller 45, conveyor belt 43, and chain 44 ensures stable and efficient raw material transport. The first gear 42 at both ends of the drive roller 41 and the second gear 46 at both ends of the driven roller 45 are driven by the chain 44, guaranteeing the synchronicity and stability of the conveyor belt 43's operation and providing a foundation for efficient production. Simultaneously, guide rollers are installed on the left side of the conveyor belt 43, higher than the right side, at the turning point, utilizing gravity to assist in raw material transport, reducing energy consumption and improving transport efficiency. Furthermore, the baffles 2 installed on the front and rear sides of the conveyor belt 43 and on its surface by the support frame 3 effectively prevent raw materials from shifting or falling during transport, ensuring the accuracy and integrity of feeding, reducing processing errors caused by material shifting, and preventing raw materials from falling off the conveyor belt 43 due to wind, thus achieving more efficient dust removal from the raw material surface.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A LED torch component machining feeding device comprising a support frame (3), characterized in that: The support frame (3) is equipped with a conveying mechanism (4) at the top, and a fixed frame (5) is fixedly connected to the front side of the support frame (3). A dust removal mechanism (1) is installed on the top of the fixed frame (5). The conveying mechanism (4) includes a drive roller (41), which is rotatably connected to the left side of the support frame (3). The drive roller (41) is fixedly connected to both ends of the drive roller (42). The support frame (3) is rotatably connected to a driven roller (45). The driven roller (45) is fixedly connected to both ends of the driven roller (45). A conveyor belt (43) is driven between the drive roller (41) and the driven roller (45). A chain (44) is driven between the first gear (42) and the second gear (46).

2. The LED torch component machining feeding device according to claim 1, characterized in that: The support frame (3) has baffles (2) fixedly connected to both the front and rear sides of the conveyor belt (43), and the surface of the conveyor belt (43) is equipped with baffles (2).

3. The LED flashlight component machining feeding device according to claim 1, characterized in that: The left side of the conveyor belt (43) is higher than the right side, and a guide roller is provided at the turning point of the conveyor belt (43).

4. The LED flashlight component machining feeding device according to claim 1, characterized in that: The dust removal mechanism (1) includes a housing (14), which is fixedly connected to the top of the mounting frame (5). Dust-blocking blades (15) are fixedly connected to both sides inside the housing (14). A mounting base (16) is fixedly connected to the housing (14) near the dust-blocking blades (15). A fan (17) is rotatably connected to the center of the mounting base (16). A second pulley (19) is fixedly connected to the inner side of the fan (17). A belt (181) is driven to the outer ring of the second pulley (19). 181) A first pulley (18) is connected to the top drive. A dual-axis motor (13) is fixedly connected to the middle of the first pulley (18). The bottom of the dual-axis motor (13) is fixedly connected to the top of the outer shell (14). A duct (11) is fixedly connected to the front side of the outer shell (14). A dust collector shell (12) is fixedly connected to the end of the duct (11) away from the outer shell (14). A mounting frame (121) is fixedly connected to the bottom of the dust collector shell (12). The bottom of the mounting frame (121) is fixedly connected to the top of the baffle (2).

5. A LED torch component machining feeding device according to claim 4, characterized in that: The outer casing (14) has a notch corresponding to the belt (181), and the belt (181) extends from inside the outer casing (14) to the top of the outer casing (14) through the notch.

6. A LED torch component machining feeding device according to claim 4, characterized in that: A guide plate (122) is fixedly connected inside the mounting frame (121). The guide plate (122) is designed vertically in the middle and gradually tilts to the left and right sides inside the mounting frame (121).

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