High-speed cutting device for color steel plate

Abstract

The utility model discloses a high-speed color steel plate cutting device, belongs to the technical field of color steel plate cutting, and solves the problems that fixed-length punching cannot be carried out on a color steel plate, the punching length of the color steel plate is mostly manually controlled by workers, large deviation is extremely easy to occur in the process, and the production efficiency is high. The length of the color steel plate does not meet the requirement, and waste is caused. Comprising a supporting base, a material passing groove is formed in the side face of the supporting base, and a punching groove is formed in the front face of the supporting base. Through the design that the movable frame body is detachably connected with the supporting base and the end limiting frame body, a user can select the movable frame body with a proper length to be located between the supporting base and the end limiting frame body, so that the punching length of a color steel plate is fixed, and after the right end of the color steel plate moves into the end limiting frame body, the movable frame body is fixed to the end limiting frame body. The punching air cylinder body is automatically controlled to work, the punching tool rest is driven to move downwards, and automatic punching treatment of the color steel plate is completed.

Description

Technical Field

[0001] This utility model relates to the field of color steel plate cutting technology, and in particular to a high-speed cutting device for color steel plates. Background Technology

[0002] Color-coated steel sheets are building materials made from cold-rolled or galvanized steel sheets coated with a colored coating. They offer advantages such as light weight, high strength, thermal insulation, waterproofing, moisture resistance, and corrosion resistance, resulting in a long service life. Color-coated steel sheets come in a variety of colors to meet diverse architectural aesthetic requirements. Their construction is convenient and installation is fast, effectively shortening the construction period. They are widely used for roofing and walls of industrial plants, warehouses, prefabricated houses, clean rooms, and can also be used for interior and exterior decoration. Furthermore, they possess certain fire-resistant properties, meeting building safety requirements.

[0003] To cut color steel sheets into individual pieces, they often need to be stamped and shaped before being cut using a stamping machine. To address the issue of the cutting head not being effectively protected during long-term use, existing technology uses protective grooves to protect the cutting head. However, this still results in situations where the color steel sheet cannot be cut to a fixed length. The cutting length of the color steel sheet is mostly controlled manually by workers, which is prone to significant deviations, leading to waste due to the color steel sheet not meeting the required length.

[0004] Therefore, a high-speed cutting device for color steel plates is proposed to solve or alleviate the above problems. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a high-speed cutting device for color steel plates.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-speed cutting device for color steel plates includes a support base, a material passage groove is provided on the side of the support base, a punching groove is provided on the front of the support base, a moving positioning mechanism is provided on the side of the support base, and a punching processing mechanism is provided on the outer wall of the support base.

[0008] The moving positioning mechanism includes a material moving unit and a material positioning unit, and the punching processing mechanism includes a punching processing unit and a hot air processing unit;

[0009] The material positioning unit includes a connecting block, which is detachably connected to the right side of the support base. A movable frame is fixedly installed on the outer wall of the inner side of the connecting block. An end limiting frame is detachably connected to the right side of the movable frame. A laser generator is fixedly installed on the front of the inner wall of the end limiting frame, and a laser receiver is fixedly installed on the back of the inner wall of the end limiting frame. The movable frame can be replaced with different specifications to facilitate user control of the length.

[0010] Preferably, the material moving unit includes a fixing block, which is welded to the left side of the support base. An extension frame is fixedly installed on the left side of the fixing block, and a rotating roller is rotatably connected between the two extension frames.

[0011] Preferably, the front side of the roller extends to the front side of the extension frame and is fixedly connected to an extension shaft. The front side of the extension shaft is fixedly connected to a sprocket body. The design of the extension shaft and the sprocket body facilitates the control of the roller rotation by an external device.

[0012] Preferably, the punching processing unit includes a welding arm, which is welded to the front and back of the support base. A top support plate is fixedly installed at the end of the welding arm away from the outer wall of the support base, and a punching cylinder body is fixedly installed on the top of the top support plate.

[0013] Preferably, the movable end of the punching cylinder body extends to the bottom of the top support plate and is fixedly connected to a lifting plate. The bottom of the lifting plate is detachably connected to a punching blade holder, and a smooth rod is fixedly installed on the top of the lifting plate. The outer wall of the smooth rod is slidably connected to the inner wall of the top support plate.

[0014] Preferably, the hot air treatment unit includes a connecting frame, which is detachably connected to the left side of the welding arm. Support bars are fixedly installed on the inner wall of the connecting frame, and an aluminum alloy frame is fixedly connected between adjacent sides of two support bars. An aluminum alloy mesh strip is fixedly installed on the inner wall of the aluminum alloy frame.

[0015] Preferably, a hot air blower is fixedly connected to the top of the aluminum alloy frame, a fixing ring is fixedly installed on the top of the aluminum alloy frame, and a movable filter cylinder is movably connected to the inner wall of the fixing ring.

[0016] This utility model has the following beneficial effects:

[0017] This utility model features a design where the movable frame, support base, and end limiting frame are all detachably connected. Users can select a suitable length of movable frame to be positioned between the support base and the end limiting frame, thereby fixing the punching length of the color steel plate. After the right end of the color steel plate moves into the end limiting frame, the main body of the punching cylinder is automatically controlled to work, driving the punching blade holder to move down and completing the automatic punching process of the color steel plate.

[0018] Through the design of the extension shaft and sprocket body, the three rollers can be controlled to rotate synchronously by the external transmission components, so that the color steel plate on the top of the rollers moves synchronously, realizing the automatic pushing function, avoiding the problem that users have to manually move the color steel plate, which is troublesome, and improving the convenience of this structure.

[0019] The hot air blower is designed to deliver hot air into the inner cavity of the aluminum alloy frame. The hot air then passes through the aluminum alloy mesh and is evenly sprayed onto the color steel plate, achieving the function of cleaning the color steel plate by blowing air. At the same time, it can also dry the moisture on the outer wall of the color steel plate, avoiding the problem that moisture residue can easily cause the punching blade holder to rust, thus improving the practicality of this structure. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the movable frame of this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the rotating roller of this utility model;

[0024] Figure 4 This is a schematic diagram of the punching tool holder of this utility model;

[0025] Figure 5 This is a schematic diagram of the separation structure of the support strip and the aluminum alloy frame of this utility model.

[0026] In the diagram: 1. Support base; 11. Feed chute; 12. Punching groove; 2. Moving positioning mechanism; 21. Connecting block; 22. Movable frame; 23. End limiting frame; 24. Laser generator; 25. Laser receiver; 26. Fixing block; 27. Extension frame; 271. Rotary roller; 272. Extension shaft; 273. Sprocket body; 3. Punching processing mechanism; 31. Welding arm; 32. Top support plate; 33. Punching cylinder body; 34. Lifting plate; 35. Punching blade holder; 36. Smooth rod; 37. Connecting frame; 38. Support bar; 381. Aluminum alloy frame; 382. Aluminum alloy mesh strip; 383. Hot air blower; 384. Fixing ring; 385. Movable filter cartridge. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0030] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, the terms "first," "second," and "third" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0032] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0033] like Figure 1-5As shown, a high-speed cutting device for color steel plates includes a support base 1. A material passage groove 11 is provided on the side of the support base 1, and a punching groove 12 is provided on the front of the support base 1. A moving positioning mechanism 2 is provided on the side of the support base 1, and a punching processing mechanism 3 is provided on the outer wall of the support base 1. The moving positioning mechanism 2 includes a material moving unit and a material positioning unit. The punching processing mechanism 3 includes a punching processing unit and a hot air processing unit. The material positioning unit includes a connecting block 21, which is detachably connected to the right side of the support base 1. A movable frame 22 is fixedly installed on the outer wall of the inner side of the connecting block 21. An end limiting frame 23 is detachably connected to the right side of the movable frame 22. A laser generator 24 is fixedly installed on the front of the inner wall of the end limiting frame 23, and a laser receiver 25 is fixedly installed on the back of the inner wall of the end limiting frame 23. The movable frame 22 is detachably connected to the support base 1 and the end limiting frame 23. The user can pre-select a suitable length of movable frame 22 and install it between the support base 1 and the end limiting frame 23 to fix the punching length of the color steel plate. When the right end of the color steel plate moves into the inner cavity of the end limiting frame 23, the color steel plate will block the laser emitted by the laser generator 24. The laser receiver 25 will not receive the laser. This signal can control the punching cylinder body 33 to work. Example

[0034] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the material moving unit includes a fixing block 26, which is welded to the left side of the support base 1. An extension frame 27 is fixedly installed on the left side of the fixing block 26. A rotating roller 271 is rotatably connected between the two extension frames 27. The front of the rotating roller 271 extends to the front of the extension frame 27 and is fixedly connected to an extension shaft 272. A sprocket body 273 is fixedly connected to the front of the extension shaft 272. The output shaft of the external motor is connected to the drive sprocket. Then, a chain is connected to the outer wall of the drive sprocket and the sprocket body 273 to control the operation of the external motor. This can drive the three rotating rollers 271 to rotate synchronously. The user can place the color steel plate on the top of the rotating roller 271, and the rotating roller 271 will automatically transport the color steel plate, reducing the user's consumption and improving the convenience of this structure. Example

[0035] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the punching processing unit includes a welding arm 31, which is welded to the front and back of the support base 1. A top support plate 32 is fixedly installed at the end of the welding arm 31 away from the outer wall of the support base 1. A punching cylinder body 33 is fixedly installed at the top of the top support plate 32. The movable end of the punching cylinder body 33 extends to the bottom of the top support plate 32 and is fixedly connected to a lifting plate 34. A punching tool holder 35 is detachably connected to the bottom of the lifting plate 34. A smooth rod 36 is fixedly installed at the top of the lifting plate 34. The outer wall of the smooth rod 36 is slidably connected to the inner wall of the top support plate 32. The hot air treatment unit includes a connecting frame 37, which is detachably connected to the left side of the welding arm 31. A support bar 38 is fixedly installed on the inner wall of the connecting frame 37. An aluminum alloy frame 381 is fixedly connected between adjacent sides of two support bars 38. An aluminum alloy mesh strip 382 is fixedly installed on the inner wall of the aluminum alloy frame 381. A hot air blower 383 is fixedly connected to the top of the frame 381. A fixing ring 384 is fixedly installed on the top of the aluminum alloy frame 381. A movable filter cartridge 385 is movably connected to the inner wall of the fixing ring 384. The main body of the punching cylinder 33 is controlled to extend. Through the transmission of the lifting plate 34, the punching blade holder 35 can be driven to move downward to complete the fixed-length punching process of the color steel plate. When the main body of the punching cylinder 33 is working, the design of the smooth rod 36 increases the stability of the lifting of the punching blade holder 35 and controls the hot air. The machine 383 delivers hot air into the inner cavity of the aluminum alloy frame 381. The hot air passes through the aluminum alloy mesh strip 382 and is evenly sprayed onto the color steel plate, cleaning the color steel plate and drying the moisture on the outer wall of the color steel plate. The movable filter cartridge 385 is used to filter the air absorbed by the hot air blower 383. The outer wall of the movable filter cartridge 385 has a rubber ring to increase the sealing at the connection between the movable filter cartridge 385 and the fixed ring 384, making it easy for users to disassemble and maintain the movable filter cartridge 385.

[0036] The working principle of this high-speed cutting device for color steel plates will be explained in detail below.

[0037] like Figure 1-5 As shown, in use, the output shaft of the external motor is connected to the drive sprocket, and then a chain is connected to the outer wall of the drive sprocket and the sprocket body 273 to control the operation of the external motor, which can drive the three rotating rollers 271 to rotate synchronously. The user can place the color steel plate on the top of the rotating rollers 271, and the rotating rollers 271 will automatically transport the color steel plate. After the end of the color steel plate moves to the inside of the end limiting frame 23, the laser emitted by the laser generator 24 can be blocked. With this signal, the external controller can automatically control the punching cylinder body 33 to extend and drive the punching blade holder 35 to move down, thus completing the fixed-length punching process of the color steel plate.

[0038] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-speed cutting device for color steel plate, comprising a supporting base (1), characterized in that: The support base (1) has a material passage (11) on its side, a punching groove (12) on its front, a moving positioning mechanism (2) on its side, and a punching processing mechanism (3) on its outer wall. The moving positioning mechanism (2) includes a material moving unit and a material positioning unit, and the punching processing mechanism (3) includes a punching processing unit and a hot air processing unit; The material positioning unit includes a connecting block (21), which is detachably connected to the right side of the support base (1). A movable frame (22) is fixedly installed on the outer wall of the inner side of the connecting block (21). An end limiting frame (23) is detachably connected to the right side of the movable frame (22). A laser generator (24) is fixedly installed on the front side of the inner wall of the end limiting frame (23), and a laser receiver (25) is fixedly installed on the back side of the inner wall of the end limiting frame (23).

2. The high-speed cutting device for color-steel plate according to claim 1, characterized in that, The material moving unit includes a fixed block (26), which is welded to the left side of the support base (1). An extension frame (27) is fixedly installed on the left side of the fixed block (26), and a rotating roller (271) is rotatably connected between the two extension frames (27).

3. The high-speed cutting device for color-steel plate according to claim 2, characterized in that, The front side of the roller (271) extends to the front side of the extension frame (27) and is fixedly connected to the extension shaft (272), and the front side of the extension shaft (272) is fixedly connected to the sprocket body (273).

4. The high-speed cutting device for color-steel plate according to claim 1, characterized in that, The punching processing unit includes a welding arm (31), which is welded to the front and back of the support base (1). A top support plate (32) is fixedly installed at one end of the welding arm (31) away from the outer wall of the support base (1). A punching cylinder body (33) is fixedly installed on the top of the top support plate (32).

5. The high-speed cutting device for color-steel plate according to claim 4, characterized in that, The moving end of the punching cylinder body (33) extends to the bottom of the top support plate (32) and is fixedly connected to the lifting plate (34). The bottom of the lifting plate (34) is detachably connected to the punching blade holder (35). The top of the lifting plate (34) is fixedly installed with a smooth rod (36). The outer wall of the smooth rod (36) is slidably connected to the inner wall of the top support plate (32).

6. The high-speed cutting device for color-steel plate according to claim 4, characterized in that, The hot air treatment unit includes a connecting frame (37), which is detachably connected to the left side of the welding arm (31). Support bars (38) are fixedly installed on the inner wall of the connecting frame (37). An aluminum alloy frame (381) is fixedly connected between the adjacent sides of the two support bars (38). An aluminum alloy mesh strip (382) is fixedly installed on the inner wall of the aluminum alloy frame (381).

7. The high-speed cutting device for color-steel plate according to claim 6, characterized in that, A hot air blower (383) is fixedly connected to the top of the aluminum alloy frame (381), and a fixing ring (384) is fixedly installed on the top of the aluminum alloy frame (381). A movable filter cartridge (385) is movably connected to the inner wall of the fixing ring (384).

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