Maintenance and installation tool for electrolytic cell

Abstract

The utility model relates to the technical field of electrolytic bath maintenance, and discloses an electrolytic bath maintenance and installation tool which comprises a moving rod, a sliding rail is arranged in the middle of the moving rod, magnets with opposite magnetic poles are sequentially laid in the sliding rail, an electromagnetic sliding block is movably connected to the sliding rail, an electric push rod is fixedly installed at the bottom of the electromagnetic sliding block, and the electric push rod is connected with the moving rod. A lifting plate is fixedly mounted at the telescopic end of the electric push rod, a first servo motor is fixedly mounted at the bottom of the lifting plate, a welding arm is fixedly connected to an output shaft of the first servo motor through a coupler, a welding nozzle is fixedly mounted at the end, away from the first servo motor, of the welding arm, and a fixing frame is arranged outside the moving rod. And an electromagnetic moving mechanism is arranged to be matched with a welding angle adjusting mechanism, so that the welding flexibility of the device is enhanced, workers do not need to turn into an inner cavity of the electrolytic cell for welding, personnel safety accidents are reduced, the welding and mounting efficiency of the electrolytic cell is improved, and the precision requirement for maintenance and mounting of the electrolytic cell is met.

Description

Technical Field

[0001] This utility model relates to the field of electrolytic cell repair technology, and in particular to an electrolytic cell repair and installation tool. Background Technology

[0002] An electrolytic cell is a device used to realize the electrolysis process. It promotes the decomposition of electrolytes by reduction and oxidation reactions at the anode and cathode. An electrolytic cell mainly consists of electrodes, electrolyte, and cell body. Common electrode materials include graphite and metals. Electrolytes are mostly aqueous solutions, molten salts, or solid electrolytes. Electrolytic cells can be divided into aqueous solution electrolytic cells, molten salt electrolytic cells, and solid electrolyte electrolytic cells. In the chemical industry, electrolysis of brine can produce caustic soda, chlorine, and hydrogen. In the metallurgical industry, metallic aluminum can be produced by electrolyzing molten alumina. In addition, it also plays an important role in battery manufacturing, wastewater treatment, and other fields.

[0003] In the prior art, when repairing and installing large-volume electrolytic cells, it is necessary to manually flip them into the inner cavity of the electrolytic cell to perform welding operations, which is prone to safety accidents. Manual operation is time-consuming, affecting the welding and installation efficiency of the electrolytic cell, and the accuracy is low, which is not conducive to improving the yield of electrolytic cells. Therefore, in order to solve the above problems, this utility model proposes an electrolytic cell repair and installation tool. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an electrolytic cell repair and installation tool. By combining an electromagnetic moving mechanism with a welding angle adjustment mechanism, the tool enhances the flexibility of welding, eliminates the need for manual entry into the electrolytic cell cavity for welding, reduces the occurrence of personnel safety accidents, improves the welding and installation efficiency of electrolytic cells, and meets the precision requirements for electrolytic cell repair and installation.

[0005] This utility model provides the following technical solution: an electrolytic cell repair and installation tool, including a movable rod, a slide rail in the middle of the movable rod, magnets with opposite magnetic poles laid sequentially in the slide rail, an electromagnetic slider movably connected to the slide rail, an electric push rod fixedly installed at the bottom of the electromagnetic slider, a lifting plate fixedly installed at the telescopic end of the electric push rod, a servo motor fixedly installed at the bottom of the lifting plate, a welding arm fixedly connected to the output shaft of the servo motor via a coupling, a welding nozzle fixedly installed at the end of the welding arm away from the servo motor, a fixed frame provided outside the movable rod, and slide grooves respectively opened in the left and right parts of the inner cavity of the fixed frame. By setting an electromagnetic moving mechanism and a welding angle adjustment mechanism to cooperate, the flexibility of the device during welding is enhanced, eliminating the need for manual entry into the inner cavity of the electrolytic cell for welding, reducing the occurrence of personnel safety accidents, improving the welding and installation efficiency of the electrolytic cell, and meeting the precision requirements of electrolytic cell repair and installation.

[0006] Preferably, a second servo motor is fixedly installed at the front of the fixed frame. A threaded rod is fixedly connected to the output shaft of the second servo motor via a coupling. The threaded rod is movably sleeved in the inner cavity of the left slide groove, and a slide rod is fixedly sleeved in the inner cavity of the right slide groove. The left and right ends of the moving rod are movably sleeved with the threaded rod and the slide rod, respectively. The second servo motor drives the threaded rod to rotate. The movable sleeve between the moving rod and the threaded rod and the slide rod allows the moving rod to slide in the slide groove, facilitating the moving rod to move to a suitable position in the horizontal direction.

[0007] Preferably, a support frame is fixedly installed at the bottom of the fixed frame, a base is fixedly installed at the bottom of the support frame, and three casters are evenly fixedly installed at the bottom of the base. The electrolytic cell is positioned between the left and right bases by the caster moving device, which facilitates flexible movement of the device, prevents a lot of time from being wasted during the movement of the device, and improves the movement efficiency of the device.

[0008] Preferably, two hydraulic rods are fixedly installed on opposite sides of the two support frames. The hydraulic rods are symmetrically distributed front and back. A support plate is fixedly installed between the telescopic ends of the two hydraulic rods. The hydraulic rods drive the support plate to descend, and the support plate contacts the ground to provide support, increasing the contact area of ​​the device with the ground, preventing the device from shifting, and enhancing the stability of the device during operation.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] 1. By sliding the electromagnetic slider on the track, the lower mechanism is moved to the area above the electrolytic cell welding installation point. The electric push rod is activated to lower the lifting plate. The welding angle is adjusted using a servo motor, enhancing the flexibility of the welding mechanism and enabling welding maintenance and installation inside the electrolytic cell. When dealing with large-volume electrolytic cells, there is no need for manual entry into the cell cavity for welding, reducing the occurrence of personnel safety accidents and improving the efficiency of electrolytic cell welding and installation. At the same time, the electromagnetic movement can be adjusted with high precision to meet the accuracy requirements of electrolytic cell maintenance and installation, ensuring the yield rate of electrolytic cells.

[0011] 2. The electrolytic cell is positioned between the two bases using the casters, facilitating flexible movement of the device and preventing excessive time wasted during relocation. This improves the efficiency of device movement. The hydraulic rod lowers the support plate, which then contacts the ground to provide support, increasing the device's contact area and preventing it from shifting. This enhances the stability of the device during operation. Furthermore, the simple structure of the support mechanism facilitates maintenance, effectively reducing repair and maintenance costs and resulting in good economic benefits. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the welding structure of this utility model;

[0014] Figure 3 This is a top view of the structure of this utility model;

[0015] Figure 4 This is a schematic diagram of the support structure of this utility model.

[0016] In the diagram: 1. Moving rod; 2. Slide rail; 3. Electromagnetic slider; 4. Electric actuator; 5. Lifting plate; 6. Servo motor one; 7. Welding arm; 8. Welding nozzle; 9. Fixed frame; 10. Slide groove; 11. Servo motor two; 12. Threaded rod; 13. Slide rod; 14. Support frame; 15. Base; 16. Casters; 17. Hydraulic rod; 18. Support plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-4An electrolytic cell repair and installation tool includes a moving rod 1, a slide rail 2 with opposite magnetic poles arranged sequentially in the slide rail 2, an electromagnetic slider 3 movably connected to the slide rail 2, an electric push rod 4 fixedly mounted at the bottom of the electromagnetic slider 3, a lifting plate 5 fixedly mounted at the telescopic end of the electric push rod 4, a servo motor 6 fixedly mounted at the bottom of the lifting plate 5, a welding arm 7 fixedly connected to the output shaft of the servo motor 6 via a coupling, a welding nozzle 8 fixedly mounted at the end of the welding arm 7 away from the servo motor 6, and a fixed frame 9 outside the moving rod 1. The inner cavity of the fixed frame 9 has two sections with sliding grooves 10. When the moving rod 1 moves to a suitable position, the electromagnetic slider 3 is energized. Because the magnets with opposite magnetic poles are arranged sequentially in the slide rail 2, the energization of the electromagnetic slider 3 generates a magnetic force that repels the magnets in the slide rail 2, thereby pushing the electromagnetic slider 3 to move. When the electromagnetic slider 3 moves to the next section of the slide rail 2 with opposite magnetic poles, the electromagnetic slider 3... Reverse energization maintains a repulsive magnetic force between the electromagnetic slider 3 and the track 2, enabling continuous movement of the electromagnetic slider 3. When the electromagnetic slider 3 needs to stop, the direction of the current on the electromagnetic slider 3 is not changed, causing it to attract the magnets laid on the track 2, thus fixing the electromagnetic slider 3. The sliding of the electromagnetic slider 3 on the track 2 moves the mechanism below it to the upper part of the electrolytic cell welding installation area. The electric push rod 4 is activated, causing its extension end to drive the lifting plate 5 to descend. Then, the servo motor 6 drives the welding arm 7 to rotate, thereby adjusting the welding angle of the welding nozzle 8, enhancing the flexibility of the welding mechanism, and realizing welding maintenance and installation inside the electrolytic cell. When facing a large-volume electrolytic cell, there is no need for manual entry into the inner cavity of the electrolytic cell for welding, reducing the occurrence of personnel safety accidents and improving the welding and installation efficiency of the electrolytic cell. At the same time, the electromagnetic movement can be adjusted with high precision to meet the high precision requirements of electrolytic cell maintenance and installation, ensuring the yield rate of the electrolytic cell.

[0019] A servo motor 11 is fixedly mounted on the front of the fixed frame 9. A threaded rod 12 is fixedly connected to the output shaft of the servo motor 11 via a coupling. The threaded rod 12 is movably sleeved in the inner cavity of the left slide groove 10. A slide rod 13 is fixedly sleeved in the inner cavity of the right slide groove 10. The left and right ends of the moving rod 1 are movably sleeved with the threaded rod 12 and the slide rod 13, respectively. When the servo motor 11 is turned on, the threaded rod 12 rotates. The moving rod 1 slides in the slide groove 10 by utilizing the movable sleeves between the moving rod 1 and the threaded rod 12 and the slide rod 13. A support frame 14 is fixedly mounted at the bottom of the fixed frame 9. A base 15 is fixedly mounted at the bottom of the support frame 14. Three casters 16 are evenly fixedly mounted on the bottom of the base 15. Two hydraulic rods 17 are fixedly installed on opposite sides of the two support frames 14. There are two hydraulic rods 17, which are symmetrically distributed front and back. A support plate 18 is fixedly installed between the telescopic ends of the two hydraulic rods 17. The electrolytic cell is positioned between the two bases 15 on the left and right sides by means of casters 16, which facilitates flexible movement of the device, prevents a lot of time spent on moving the device, and improves the efficiency of the device movement. When the hydraulic rods 17 are opened, their telescopic ends drive the support plate 18 to descend. The support plate 18 contacts the ground to provide support, increases the contact area of ​​the device with the ground, prevents the device from shifting, and helps to enhance the stability of the device during operation. Moreover, the support mechanism has a simple structure, is easy to maintain, effectively reduces maintenance costs, and has good economic benefits.

[0020] Working principle: The electrolytic cell is positioned between the two bases 15 by moving the universal wheel 16. The hydraulic rod 17 is activated, causing its telescopic end to lower the support plate 18, which then contacts the ground for support. The servo motor 11 is activated, driving the threaded rod 12 to rotate. The movable rod 1 slides in the slide groove 10 via the movable connection between the moving rod 1, the threaded rod 12, and the sliding rod 13. When the moving rod 1 reaches the appropriate position, the electromagnetic slider 3 is energized. Since magnets with opposite poles are sequentially laid in the track 2, energizing the electromagnetic slider 3 generates a repulsive magnetic force against the magnets in the track 2, thus pushing the electromagnetic slider 3 to move. As the electromagnetic slider 3 moves to the lower position... When the electromagnetic slider 3 is at track 2 with opposite magnetic poles, reverse current is applied to the electromagnetic slider 3, so that the electromagnetic slider 3 and track 2 maintain a repulsive magnetic force, thus enabling the electromagnetic slider 3 to move continuously. When the electromagnetic slider 3 needs to stop, the direction of the current on the electromagnetic slider 3 is not changed, so that it attracts the magnets laid on track 2, thereby achieving the purpose of fixing the electromagnetic slider 3. By sliding the electromagnetic slider 3 on track 2, the mechanism below it is moved to the upper part of the electrolytic cell welding installation position. The electric push rod 4 is activated so that its extension end drives the lifting plate 5 to descend. Then, the servo motor 6 drives the welding arm 7 to rotate, thereby adjusting the welding angle of the welding nozzle 8, realizing the welding maintenance and installation inside the electrolytic cell.

Claims

1. A cell repair installation tool comprising a mobile bar (1), characterized in that: The moving rod (1) has a slide rail (2) in the middle. Magnets with opposite magnetic poles are laid in the slide rail (2) in sequence. An electromagnetic slider (3) is movably connected to the slide rail (2). An electric push rod (4) is fixedly installed at the bottom of the electromagnetic slider (3). A lifting plate (5) is fixedly installed at the telescopic end of the electric push rod (4). A servo motor (6) is fixedly installed at the bottom of the lifting plate (5). A welding arm (7) is fixedly connected to the output shaft of the servo motor (6) through a coupling. A welding nozzle (8) is fixedly installed at the end of the welding arm (7) away from the servo motor (6). A fixed frame (9) is provided on the outside of the moving rod (1). Slide grooves (10) are respectively opened in the left and right parts of the inner cavity of the fixed frame (9).

2. A tool for installing a repair kit in an electrolytic cell as claimed in claim 1, wherein: The front of the fixed frame (9) is fixedly installed with a servo motor (11). A threaded rod (12) is fixedly connected to the output shaft of the servo motor (11) through a coupling. The threaded rod (12) is movably sleeved in the inner cavity of the left slide groove (10). A slide rod (13) is fixedly sleeved in the inner cavity of the right slide groove (10). The left and right ends of the moving rod (1) are movably sleeved with the threaded rod (12) and the slide rod (13) respectively.

3. A tool for installing a repair kit in an electrolytic cell as defined in claim 1, characterized in that: The bottom of the fixed frame (9) is fixedly installed with a support frame (14), the bottom of the support frame (14) is fixedly installed with a base (15), and the bottom of the base (15) is evenly fixedly installed with three casters (16).

4. A tool for installing a repair kit in an electrolytic cell as claimed in claim 3, wherein: Two hydraulic rods (17) are fixedly installed on opposite sides of the two support frames (14). There are two hydraulic rods (17) and they are symmetrically distributed front and back. A support plate (18) is fixedly installed between the telescopic ends of the two hydraulic rods (17).

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