Positioning clamp for duplex stainless steel welding

By designing a positioning fixture with movable and driving gear structures, the problem of inflexible angle adjustment in duplex stainless steel welding was solved, achieving efficient and stable welding results.

CN224143844UActive Publication Date: 2026-04-21FARALITE SECURITY TECH (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FARALITE SECURITY TECH (SHANGHAI) CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing positioning fixtures for welding duplex stainless steel lack flexibility in adjusting direction and angle, making it difficult to guarantee welding efficiency and quality.

Method used

A positioning clamp structure comprising a movable gear, a driving gear, and a driven gear was designed. Through the cooperation of a threaded block and an electric telescopic rod, the clamping plate and the positioning table can be flexibly adjusted, allowing for precise adjustment of angle and position.

Benefits of technology

It improves the flexibility and quality of welding duplex stainless steel, and enhances welding efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning fixture for duplex stainless steel welding, which relates to the technical field of duplex stainless steel processing and comprises a base, a guide groove is arranged in the middle of the top end of the base, a movable gear is arranged in the guide groove, and a connecting rod is mounted at the top end of the movable gear. And the top end of the connecting rod penetrates through the top end in the guide groove and is connected with a second positioning table, and a driven circular gear is installed on the outer side of the second positioning table. The mounting plate is driven to move horizontally through extension and retraction of a threaded block, so that a toothed plate can push a driving gear to rotate, a driving circular gear can drive a driven circular gear to rotate, and finally, a movable gear rolls along the interior of a guide groove; and the position adjusting effect between the first positioning table and the second positioning table is achieved, so that the direction angle adjusting function of the device is achieved, and the welding efficiency and quality of duplex stainless steel are improved.
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Description

Technical Field

[0001] This utility model relates to the field of duplex stainless steel processing technology, specifically a positioning fixture for welding duplex stainless steel. Background Technology

[0002] Duplex stainless steel is a special type of stainless steel. The "duplex" in its name comes from its unique microstructure. This dual-phase structure endows it with high strength and excellent corrosion resistance, making it particularly suitable for harsh industrial environments. During the welding process of duplex stainless steel, in order to ensure the welding quality, appropriate clamps are used to fix and hold the duplex stainless steel. In the existing technology, the positioning clamps for duplex stainless steel are not very flexible, especially in the process of adjusting the direction and angle, which is quite inconvenient. Therefore, in order to solve this problem, this paper was developed to design a positioning clamp for welding duplex stainless steel. Utility Model Content

[0003] The purpose of this invention is to provide a positioning fixture for welding duplex stainless steel to solve the problem of direction and angle adjustment mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a positioning fixture for welding duplex stainless steel, comprising a base, a guide groove at the middle position of the top of the base, a movable gear inside the guide groove, a connecting rod at the top of the movable gear, the top of the connecting rod penetrating the top of the guide groove and connecting to a second positioning platform, a driven circular gear on the outer side of the second positioning platform, a rotating rod at the center of the top of the base via a bearing, a driving gear on the outer side of the rotating rod, a first positioning platform welded to the top of the rotating rod, and mounting grooves at the middle positions of the tops of both the first and second positioning platforms, a bidirectional threaded rod at one end inside the mounting groove via a bearing, the other end of the bidirectional threaded rod penetrating the other end of the mounting groove and connecting to a rotating handle, two threaded blocks sleeved on the outer side of the bidirectional threaded rod, a driving circular gear mounted on the outer side of the first positioning platform, and two clamping plates at the top of both the first and second positioning platforms, an electric telescopic rod at the top of the base, a mounting plate at one end of the electric telescopic rod via bolts, and a toothed plate mounted on one side of the mounting plate.

[0005] Preferably, the toothed plate and the drive gear are located at the same height, and the toothed plate and the drive gear mesh with each other.

[0006] Preferably, the driving circular gear and the driven circular gear are located at the same height and mesh with each other.

[0007] Preferably, the guide groove is annular in shape, and the inner wall of the guide groove is provided with a serrated groove that matches the outer side of the movable gear.

[0008] Preferably, the clamping plate is positioned directly above the threaded block, and the top end of the threaded block penetrates the top end of the mounting groove and connects to the bottom end of the clamping plate.

[0009] Preferably, the threaded block is square in shape, and the bottom end of the threaded block is in contact with the bottom end of the mounting groove.

[0010] Preferably, the clamping plates are symmetrical about the vertical central axis of the bidirectional threaded rod with respect to the threaded blocks, and the length of the bidirectional threaded rod is slightly smaller than the diameter of the first positioning table, while the diameters of the first positioning table and the second positioning table are the same.

[0011] Compared with related technologies, the positioning fixture for welding duplex stainless steel provided by this utility model has the following advantages:

[0012] This utility model provides a driven circular gear and a mounting plate. By utilizing the extension and retraction of the threaded block to drive the mounting plate to move horizontally, the gear plate can push the driving gear to rotate, which in turn drives the driven circular gear to rotate. Ultimately, this causes the movable gear to roll along the inside of the guide groove, achieving the position adjustment effect between the first positioning platform and the second positioning platform. This enables the device to achieve the direction and angle adjustment function, improving the welding efficiency and quality of duplex stainless steel. Attached Figure Description

[0013] Figure 1 This is a top view of the structure of this utility model;

[0014] Figure 2 This is a top view schematic diagram of the structure of this utility model;

[0015] Figure 3 This is a frontal cross-sectional view of the present invention.

[0016] Figure 4 This is a side view sectional structural diagram of the present invention.

[0017] In the diagram: 1. Base; 2. Guide groove; 3. Driven circular gear; 4. First positioning platform; 5. Mounting groove; 6. Driven circular gear; 7. Second positioning platform; 8. Clamping plate; 9. Rotating handle; 10. Bidirectional threaded rod; 11. Rotating rod; 12. Gear plate; 13. Mounting plate; 14. Driven gear; 15. Movable gear; 16. Connecting rod; 17. Threaded block; 18. Electric telescopic rod. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Example 1: Please refer to Figure 1-4 A positioning fixture for welding duplex stainless steel includes a base 1. A guide groove 2 is formed at the middle of the top of the base 1, and a movable gear 15 is arranged inside the guide groove 2. A connecting rod 16 is installed at the top of the movable gear 15, and the top of the connecting rod 16 passes through the top of the guide groove 2 and is connected to a second positioning platform 7. A driven circular gear 6 is installed on the outside of the second positioning platform 7. A rotating rod 11 is installed at the center of the top of the base 1 via a bearing, and a driving gear 14 is installed on the outside of the rotating rod 11. A first positioning platform 4 is welded to the top of the rotating rod 11, and the first positioning platform 4 and the second positioning platform 7 are connected to the first positioning platform 7. A mounting groove 5 is provided at the middle position of the top of the positioning platform 7. A double-threaded rod 10 is installed at one end of the mounting groove 5 through a bearing, and the other end of the double-threaded rod 10 passes through the other end of the mounting groove 5 and is connected to a rotating handle 9. Two threaded blocks 17 are sleeved on the outside of the double-threaded rod 10. An active circular gear 3 is installed on the outside of the first positioning platform 4. Two clamping plates 8 are provided at the top of the first positioning platform 4 and the second positioning platform 7. An electric telescopic rod 18 is installed at the top of the base 1, and a mounting plate 13 is installed at one end of the electric telescopic rod 18 through bolts. A toothed plate 12 is installed on one side of the mounting plate 13.

[0020] The toothed plate 12 and the driving gear 14 are at the same height and mesh with each other;

[0021] The driving circular gear 3 and the driven circular gear 6 are located at the same height and are meshed.

[0022] The guide groove 2 is annular in shape, and the inner wall of the guide groove 2 is provided with a serrated groove that matches the outer side of the movable gear 15.

[0023] The clamping plate 8 is positioned directly above the threaded block 17, and the top of the threaded block 17 penetrates the top of the mounting groove 5 and connects to the bottom of the clamping plate 8.

[0024] The threaded block 17 is square in shape, and the bottom end of the threaded block 17 is in contact with the bottom end of the mounting groove 5.

[0025] The clamping plates 8 are symmetrical about the vertical central axis of the double-threaded rod 10 about the threaded block 17, and the length of the double-threaded rod 10 is slightly smaller than the diameter of the first positioning table 4, while the diameters of the first positioning table 4 and the second positioning table 7 are the same.

[0026] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in the operation of this device, the first positioning platform 4 and the second positioning platform 7 are provided. Two duplex stainless steel pieces to be welded are placed on the first positioning platform 4 and the second positioning platform 7 respectively. Then, using the clamping plate 8, the operator rotates the rotating handle 9. Rotating the handle 9 drives the bidirectional threaded rod 10 to rotate. The rotation of the bidirectional threaded rod 10 and the constraint at the bottom of the mounting groove 5 cause the two threaded blocks 17 to move horizontally in opposite directions along the bidirectional threaded rod 10. This drives the clamping plate 8 to move synchronously, allowing for flexible adjustment of the distance between the two clamping plates 8 to achieve a stable positioning and clamping effect on the duplex stainless steel, thus ensuring the quality of subsequent welding. Furthermore, to improve the flexibility of the device and increase the welding efficiency and quality of duplex stainless steel, the device is equipped with a drive gear 14. The extension and retraction of the electric telescopic rod 18 drives the mounting plate 13 to move horizontally. During the movement of the mounting plate 13, the toothed plate 12 is driven to move... Synchronous movement occurs because the toothed plate 12 and the driving gear 14 mesh, causing the toothed plate 12 to move and the driving gear 14 to rotate. This rotation of the driving gear 14 then causes the rotating rod 11 to rotate, which in turn causes the first positioning platform 4 and the driving circular gear 3 to rotate. The meshing of the driving circular gear 3 and the driven circular gear 6 causes the driven circular gear 6 to rotate, which in turn causes the second positioning platform 7 to rotate. The rotation of the second positioning platform 7 then causes the movable gear 15 to rotate via the connecting rod 16. Since the movable gear 15 meshes with the inner wall of the guide groove 2, it can roll along the inside of the guide groove 2 during rotation. This allows the second positioning platform 7 to revolve around the outer side of the first positioning platform 4 while rotating on its own axis, thus flexibly adjusting the relative positions of the first and second positioning platforms 4 to achieve directional angle adjustment and improve the welding efficiency and quality of duplex stainless steel.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning jig for welding of duplex stainless steel, comprising a base (1), characterised in that: The middle position of the top end of the base (1) is provided with a guide groove (2), and the inside of the guide groove (2) is provided with a movable gear (15), the top end of the movable gear (15) is provided with a connecting rod (16), and the top end of the connecting rod (16) penetrates the inside top end of the guide groove (2) and is connected with the second positioning table (7), the outside of the second positioning table (7) is provided with a driven circular gear (6), the central position of the top end of the base (1) is provided with a rotating rod (11) through a bearing, and the outside of the rotating rod (11) is provided with a driving gear (14), the top end of the rotating rod (11) is connected with the first positioning table (4) through welding, and the middle position of the top end of the first positioning table (4) and the second positioning table (7) is provided with a mounting groove (5), one end of the inside of the mounting groove (5) is provided with a two-way threaded rod (10) through a bearing, and the other end of the two-way threaded rod (10) penetrates the other end of the inside of the mounting groove (5) and is connected with a rotating handle (9), the outside of the two-way threaded rod (10) is provided with two threaded blocks (17), the outside of the first positioning table (4) is provided with a driving circular gear (3), and the top end of the first positioning table (4) and the second positioning table (7) are provided with two clamping plates (8), the top end of the base (1) is provided with an electric telescopic rod (18), and one end of the electric telescopic rod (18) is provided with a mounting plate (13) through bolts, one side of the mounting plate (13) is provided with a toothed plate (12).

2. A fixture for positioning a duplex stainless steel weld according to claim 1, characterized in that: The toothed plate (12) and the driving gear (14) are located at the same height, and the toothed plate (12) and the driving gear (14) are engaged.

3. A fixture for positioning a duplex stainless steel weld according to claim 1, wherein: The driving circular gear (3) and the driven circular gear (6) are located at the same height, and the driving circular gear (3) and the driven circular gear (6) are engaged.

4. A fixture for positioning a duplex stainless steel weld according to claim 1, wherein: The shape of the guide groove (2) is annular, and the inner wall of the guide groove (2) is provided with a sawtooth groove matched with the outside of the movable gear (15).

5. A fixture for positioning a duplex stainless steel weld according to claim 1, wherein: The clamping plate (8) is arranged directly above the threaded block (17), and the top end of the threaded block (17) penetrates the inside top end of the mounting groove (5) and is connected with the bottom end of the clamping plate (8).

6. A fixture for positioning a duplex stainless steel weld according to claim 1, wherein: The threaded block (17) is square in shape, and the bottom end of the threaded block (17) is in contact with the inside bottom end of the mounting groove (5).

7. A fixture for positioning a duplex stainless steel weld according to claim 1, wherein: The clamping plate (8) is vertically symmetrical about the two-way threaded rod (10) about the threaded block (17), and the length of the two-way threaded rod (10) is slightly smaller than the diameter of the first positioning table (4), and the diameters of the first positioning table (4) and the second positioning table (7) are the same.