Special welding wire butt joint device

By designing a special welding wire butt welding device, the rebound force is adjusted using tension springs and adjusting cylinders, and combined with a straightener and a fan, the problem of the inability to adjust the pressure of the welding wire butt welding device is solved, thus achieving the stability of the welding wire butt welding and improving the welding quality.

CN224143855UActive Publication Date: 2026-04-21INNER MONGOLIA YIJI GRP SHENLU WELDING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
INNER MONGOLIA YIJI GRP SHENLU WELDING CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing welding wire butt welding devices cannot adjust the pressure at the butt joint according to the type of welding wire. This results in a large rebound force and bending of welding wires with smaller diameter and lower hardness, while the rebound force of welding wires with larger diameter and higher hardness is small and cannot be pressed tightly, affecting the welding effect and quality.

Method used

A special welding wire butt welding device was designed. It uses a tension spring to provide tension for butt welding and to press the welding wire together. An adjusting cylinder threaded connection is used to adjust the tension spring's rebound force. Combined with a straightener and a fan for cooling, it ensures the stability and quality of the welding wire butt welding.

Benefits of technology

It enables the adjustment of rebound force based on the diameter and hardness of the welding wire, ensuring that the welding wire does not bend at the joint, improving the stability and quality of the welding, and avoiding the effects of equipment overheating.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224143855U_ABST
    Figure CN224143855U_ABST
Patent Text Reader

Abstract

The special welding wire butt joint device comprises a machine body, a fixed table and a sliding table are arranged at the upper end of the machine body, the sliding table is in sliding connection with a sliding groove in the top face of the machine body, pressing arms are connected to the edges of the two adjacent sides of the fixed table and the sliding table in a hinged mode, and clamping blocks used for clamping welding wires are arranged at the upper ends of the pressing arms. An adjusting cylinder in threaded connection with the sliding table is inserted into the side end, in the sliding direction, of the sliding table, a positioning plate is fixed between sliding grooves in the sliding table, an opening is formed in the end, facing the positioning plate, of the adjusting cylinder, a tension spring is arranged in the adjusting cylinder and fixed to one end of the adjusting cylinder, and the other end of the tension spring is rotationally connected with the positioning plate. According to the special welding wire butt joint device, the adjusting barrel penetrates through the sliding table to be in threaded connection, the length of the adjusting barrel extending into the sliding table can be adjusted by rotating the adjusting barrel to change the springback tension of the tension spring, the springback tension of the tension spring can be adjusted in time according to the diameter and hardness of the welding wires, and the butt joint and pressing purposes are achieved under the condition that the two welding wires are not bent.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to special welding wire butt welding technology, and more particularly to a special welding wire butt welding device. Background Technology

[0002] Wire butt welding is performed using a small-scale combination welding machine. Wire butt welding ensures continuous wire supply in the welding process and effectively reduces welding defects. When butt welding wires, precise control of the welding heat input and tip pressure is required to ensure the joint strength meets the welding process requirements.

[0003] The pressure that welding wires can withstand at the joint varies depending on their diameter and hardness. Existing welding wire splicing devices cannot adjust the rebound force of the slide. When splicing thinner, lower-hardness welding wires, a slide with a high rebound force will cause the joint of the two wires to bend, affecting the welding effect. When splicing thicker, higher-hardness welding wires, a slide with a low rebound force cannot press the joint of the two wires tightly. This not only makes the welding wire splicing process difficult but also easily affects the quality of the welded wires. Utility Model Content

[0004] This application provides a special welding wire butt welding device to solve the problem that existing welding wire butt welding devices cannot adjust the pressure at the butt joint according to the type of welding wire.

[0005] This application provides a special welding wire butt welding device, including a body. The upper end of the body is provided with a fixed platform and a slide. The slide is slidably connected to a groove on the top surface of the body. The adjacent two side edges of the fixed platform and the slide are respectively connected with pressure arms. The upper end of the pressure arms is a clamping block for holding the welding wire. An adjusting cylinder threadedly connected to the side end of the slide along the sliding direction is inserted into the slide. A positioning plate is fixed between the grooves in the slide. The end of the adjusting cylinder facing the positioning plate is open. A tension spring is provided in the adjusting cylinder and fixed to one end there. The other end of the tension spring is rotatably connected to the positioning plate.

[0006] Optionally, the two pressure arms are respectively provided with fixing plates on both sides, which are fixed to the fixing table and the slide table. A straightener is installed on the fixing plate, and the outlet of the straightener corresponds to the clamping part of the clamping block.

[0007] Optionally, a motor for driving the straightener is mounted on the bottom of the fixing plate.

[0008] Optionally, a through groove is provided between the slides below the slide table, and the through groove can communicate with the gap formed between the fixed table and the slide table. A fan is installed on the through groove at the side end of the machine body.

[0009] The special welding wire butt welding device provided in this application uses the tension provided by the rebound of a tension spring to butt and press the two welding wires together when they are clamped between the clamping blocks of the fixed table and the slide table, ensuring the stability of the weld. An adjusting cylinder passes through the threaded connection of the slide table; rotating the adjusting cylinder adjusts its length inside the slide table, changing the rebound tension of the tension spring. This allows for timely adjustment of the spring's rebound tension according to the diameter and hardness of the welding wire, enabling the two welding wires to be butt-jointed and pressed together without bending. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 This is a front view of a special welding wire butt welding device provided in an embodiment of this application;

[0012] Figure 2 A special welding wire butt welding device provided in an embodiment of this application Figure 1 The left view;

[0013] Figure 3 A special welding wire butt welding device provided in an embodiment of this application Figure 1 Top view;

[0014] Figure 4 A special welding wire butt welding device provided in an embodiment of this application Figure 3 A sectional view of the slide.

[0015] Explanation of reference numerals in the attached figures:

[0016] 1. Machine body; 2. Fixed table; 3. Slide table; 4. Slide groove; 5. Pressure arm; 6. Clamping block; 7. Eccentric wheel; 8. Top wheel; 9. Positioning plate; 10. Adjusting cylinder; 11. Tension spring; 12. Fixed plate; 13. Straightener; 14. Motor; 15. Through groove; 16. Fan. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.

[0018] like Figures 1-4As shown, one embodiment of this application provides a special welding wire butt welding device, including a body 1. The upper end of the body 1 is provided with a fixed platform 2 and a slide 3. The slide 3 is slidably connected to the slide groove 4 on the top surface of the body 1. The adjacent two side edges of the fixed platform 2 and the slide 3 are respectively connected with pressure arms 5. The upper end of the pressure arm 5 is a clamping block 6 for clamping the welding wire. An adjusting cylinder 10 threadedly connected to the side end of the slide 3 along the sliding direction is inserted. A positioning plate 9 is fixed between the slide grooves 4 in the slide 3. The end of the adjusting cylinder 10 facing the positioning plate 9 is opened. A tension spring 11 is provided in the adjusting cylinder 10 and fixed to one end thereto. The other end of the tension spring 11 is rotatably connected to the positioning plate 9.

[0019] In use, first, rotate the eccentric wheel 7, causing the slide table 3 to slide along the slide groove 4 and form a gap with the fixed table 2 via the top wheel 8. Then, press the pressure arm 5 to open the clamping block 6, clamping the two welding wires to be welded between the clamping blocks 6 on the fixed table 2 and the slide table 3 respectively. Finally, rotate the eccentric wheel 7, causing the slide table 3 to move towards the fixed table 2 through the tension of the tension spring 11, so that the welding joints of the two welding wires are aligned. Then, start the welding machine button on the machine body 1 to perform the welding.

[0020] The adjusting cylinder 10 passes through the side wall of the slide table 3 and is threadedly connected to it. The tension spring 11 fixed inside the adjusting cylinder 10 is rotatably connected to the positioning plate 9. Rotating the adjusting cylinder 10 can adjust its length extending into the slide table 3. The longer the part of the adjusting cylinder 10 extends into the slide table 3, the smaller the pressure applied between the two welding wires when the tension spring 11 rebounds. Conversely, the longer the part of the adjusting cylinder 10 outside the slide table 3, the greater the pressure applied between the two welding wires when the tension spring 11 rebounds.

[0021] In this embodiment, when the two welding wires are clamped between the clamping blocks 6 of the fixed platform 2 and the slide 3, they are joined and pressed together by the tension provided by the rebound of the tension spring 11 to ensure the stability of the welding. The adjusting cylinder 10 passes through the threaded connection of the slide 3. Rotating the adjusting cylinder 10 can adjust its length extending into the slide 3, changing the rebound tension of the tension spring 11. The rebound tension of the tension spring 11 can be adjusted in time according to the diameter and hardness of the welding wire, so that the two welding wires can be joined and pressed together without bending.

[0022] In one possible implementation, the two pressure arms 5 are respectively provided with fixing plates 12 fixed to the fixing table 2 and the slide table 3 on both sides, and a straightener 13 is installed on the fixing plate 12, the outlet of the straightener 13 corresponding to the clamping part of the clamping block 6.

[0023] After being straightened by the straighteners 13 on both sides of the pressure arm 5, the two welding wires are inserted into the clamping block 6 for clamping and fixing. When the welding wires straightened by the straighteners 13 are pressed together, the force is more even and they are less likely to bend.

[0024] In one possible implementation, a motor 14 for driving the straightener 13 is mounted on the bottom of the fixing plate 12.

[0025] The straightener 13 is driven by motor 14 to straighten the welding wire, which is convenient, labor-saving and improves the straightening efficiency.

[0026] In one possible implementation, a through groove 15 is provided between the slide grooves 4 below the slide table 3. The through groove 15 can communicate with the gap formed between the fixed table 2 and the slide table 3. A fan 16 is installed on the through groove 15 on the side of the body 1.

[0027] The through groove 15 is connected to the gap between the fixed table 2 and the slide table 3. The fan 16 connects the welding wire joint held by the welding wire in the through groove 15, the gap and the clamping block 6 to form an air duct, which cools down the electrode system of the machine body 1 and the welding wire joint, so as to avoid the equipment overheating and the welding quality deterioration.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A special welding wire butt welding device, comprising a body (1), wherein a fixed platform (2) and a sliding platform (3) are provided on the upper end of the body (1), the sliding platform (3) is slidably connected to a sliding groove (4) on the top surface of the body (1), and pressure arms (5) are respectively connected to the adjacent two side edges of the fixed platform (2) and the sliding platform (3), the upper end of the pressure arm (5) being a clamping block (6) for clamping the welding wire, characterized in that: The slide (3) has an adjusting cylinder (10) threadedly connected to the side end along the sliding direction. A positioning plate (9) is fixed between the slide grooves (4) in the slide (3). The end of the adjusting cylinder (10) facing the positioning plate (9) is open. A tension spring (11) is provided in the adjusting cylinder (10) and fixed to one end there. The other end of the tension spring (11) is rotatably connected to the positioning plate (9).

2. The special welding wire butt-welding device according to claim 1, characterized in that: The two pressure arms (5) are respectively provided with fixing plates (12) fixed to the fixing table (2) and the slide table (3). A straightener (13) is installed on the fixing plate (12), and the outlet of the straightener (13) corresponds to the clamping part of the clamping block (6).

3. The special welding wire butt welding device according to claim 2, characterized in that: The bottom of the fixed plate (12) is equipped with a motor (14) for driving the straightener (13).

4. The special welding wire butt-welding device according to any one of claims 1-3, characterized in that: A through groove (15) is provided between the slide groove (4) below the slide table (3). The through groove (15) can communicate with the gap formed between the fixed table (2) and the slide table (3). A fan (16) is installed on the through groove (15) at the side end of the machine body (1).