Molding bed for butting and lengthening C-O steel pipe piles

By using a mold during the splicing of CO steel pipe piles, the problems of low splicing efficiency and poor straightness were solved, achieving efficient and stable steel pipe pile splicing.

CN224143868UActive Publication Date: 2026-04-21SHANDONG CHINA RAILWAY BRIDGE ENG CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG CHINA RAILWAY BRIDGE ENG CO LTD
Filing Date
2025-03-03
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing technology, the docking efficiency of CO steel pipe piles is low and it is difficult to ensure the straightness of the docking, especially when welding and extending them on site.

Method used

A mold for butt jointing of CO steel pipe piles is used. By installing fixed piles and connecting pipes on the construction ground, the steel pipes are butt jointed and fine-tuned using connecting components and lifting equipment, and then welded to extend them.

Benefits of technology

This improved the efficiency and quality of steel pipe pile docking, ensuring the straightness and stability of the docking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a moulding bed for C-O steel pipe pile butt joint lengthening, and relates to the technical field of steel pipe pile butt joint. The forming die comprises a plurality of forming die mechanisms, the forming die mechanisms are installed on the construction ground, the distance between every two adjacent forming die mechanisms is larger than 5 m, each forming die mechanism comprises a fixing assembly, each fixing assembly comprises a plurality of fixing piles, the fixing piles are installed on the corresponding construction ground in an array mode, and limiting openings are formed in the tops of the fixing piles. The fixing assembly further comprises a plurality of connecting pipes which are inserted into the limiting openings, steel pipes are placed at the tops of the connecting pipes, and a plurality of connecting assemblies are installed on the peripheral side faces of the connecting pipes. The C-O steel pipes are placed on the second positioning plate and fixed through the hoisting equipment, then the two steel pipes are subjected to butt joint operation on the splicing platform, the staggered joint position is finely adjusted, after butt joint of the steel pipes is completed, welding and lengthening operation is conducted on the butt joint position, and the butt joint efficiency and the butt joint quality of the steel pipes are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of steel pipe pile splicing technology, and in particular relates to a mold for splicing and extending CO steel pipe piles. Background Technology

[0002] The G110 Dengkou Yellow River Bridge project requires 29m long steel pipe piles as the main body to form a cofferdam for the substructure construction of pier #29. However, the common length of steel pipe piles is 12m or 16m. Due to transportation cost constraints, the single length of steel pipe piles transported is generally no more than 18m. Therefore, it is necessary to transport steel pipe piles with a single length of no more than 18m first, and then perform on-site butt welding to extend them.

[0003] The conventional method is to select a flat and solid site for the butt joint operation and then weld the extension. However, due to the long length of the steel pipe piles used and the presence of "CO" connecting pipes on the steel pipe piles, the butt joint process is slow and the straightness of the butt joint cannot be guaranteed. Therefore, we provide a mold for butt joint extension of CO steel pipe piles to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a mold for splicing CO steel pipe piles. The CO steel pipe is placed on the second positioning plate and fixed by a lifting device. Then, the two steel pipes are spliced ​​on the assembly platform. The misalignment position is finely adjusted. After the steel pipes are spliced, the splicing position is welded to extend the length. This solves the quality problems of slow splicing efficiency and lack of straightness in existing splicing methods.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a mold for butt jointing of CO steel pipe piles, including several mold mechanisms. Each mold mechanism is installed on the construction ground, and the distance between any two adjacent mold mechanisms is greater than 5m. Each mold mechanism includes a fixing component, which includes several fixing piles. Each array of fixing piles is installed on a corresponding construction ground. A limiting port is opened at the top of each fixing pile. The fixing component also includes several connecting pipes, which are inserted into the limiting port. A steel pipe is placed on the top of each connecting pipe.

[0006] The present invention is further configured such that a plurality of connecting components are installed on the periphery of the connecting pipe, and two adjacent connecting pipes are connected by the connecting components. The connecting components include a first positioning plate, which is installed at the bottom of the connecting pipe. Two first limiting plates are fixedly provided on the top of the first positioning plate. A plurality of first connecting holes are opened on one side of the first limiting plate, and the connecting pipe is inserted between the two first limiting plates.

[0007] The present invention is further configured such that the connecting assembly includes a second positioning plate, the second positioning plate is installed on the top of the connecting pipe, and L-shaped connecting plates are symmetrically fixed on both sides of the second positioning plate, the L-shaped connecting plates being installed on both sides of the connecting pipe.

[0008] The present invention is further configured such that a second limiting plate is fixedly provided at the bottom of the L-shaped connecting plate, a second connecting hole corresponding to the first connecting hole is provided on one side of the second limiting plate, the first connecting hole and the corresponding second connecting hole are connected by a connecting chain, the connecting tube is sleeved inside the connecting assembly, and a sliding groove is provided at the top of the second positioning plate.

[0009] The present invention is further configured such that two T-shaped plates are slidably disposed on the top of the second positioning plate, the two T-shaped plates are symmetrically disposed on both sides of the steel pipe, a slider is fixedly disposed on the bottom of the T-shaped plate, the slider is slidably engaged with the corresponding groove, a clamping plate is fixedly disposed on the top of the T-shaped plate, the steel pipe is installed between the two clamping plates, and the clamping plate is connected to the corresponding L-shaped connecting plate by an elastic reset member.

[0010] The present invention has the following advantages: 1. The present invention installs the fixed pile on the construction ground, then inserts the connecting pipe into the corresponding limiting port, then connects two adjacent connecting pipes through the connecting component, then places the steel pipe on the connecting pipe and fixes it through the lifting equipment, and then performs the docking operation on the assembly platform, and makes a fine adjustment to the misalignment position. After the steel pipe docking is completed, the docking position can be welded to extend it, which improves the docking efficiency and docking quality of the steel pipe.

[0011] 2. This utility model places the first positioning plate at the bottom of the docking position of two adjacent connecting pipes, at which time the first positioning plate corresponds to the second positioning plate. Then, the connecting chain is inserted into the first connecting hole and the corresponding second connecting hole, thereby connecting the first limiting plate and the second limiting plate, fixing the position of the first positioning plate and the second positioning plate, thereby improving the stability of the connecting pipe. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of a mold used for butt jointing of CO steel pipe piles.

[0014] Figure 2This is a schematic diagram of the fetal membrane mechanism in this utility model.

[0015] Figure 3 for Figure 2 Another structural diagram from a different angle.

[0016] Figure 4 for Figure 3 A schematic diagram of the structure at point A in the middle.

[0017] Figure 5 for Figure 4 A schematic diagram of the structure at point B.

[0018] Figure 6 This is a schematic diagram of the fixing component in this utility model.

[0019] Figure 7 This is a schematic diagram of the connecting component in this utility model.

[0020] Figure 8 for Figure 7 Schematic diagram of the middle section.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1-Fetal membrane mechanism, 2-Fixing component, 3-Fixing post, 4-Limiting port, 5-Connecting pipe, 6-Steel pipe, 7-Connecting component, 8-First positioning plate, 9-First limiting plate, 10-First connecting hole, 11-Second positioning plate, 12-L-shaped connecting plate, 13-Second limiting plate, 14-Second connecting hole, 15-Connecting chain, 16-Slide groove, 17-T-shaped plate, 18-Clamping plate, 19-Elastic reset component. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] For a specific implementation example, please refer to Implementation Example 1. Figure 1-8 This utility model is a mold for splicing CO steel pipe piles, including several mold mechanisms 1. Each mold mechanism 1 is installed on the construction ground, and the distance between two adjacent mold mechanisms 1 is greater than 5m. The mold mechanism 1 includes a fixing component 2, and the fixing component 2 includes several fixing piles 3. Each fixing pile 3 is arrayed and installed on the corresponding construction ground. A limit opening 4 is opened on the top of the fixing pile 3. The fixing component 2 also includes several connecting pipes 5. The connecting pipes 5 are inserted into the limit opening 4, and a steel pipe 6 is placed on the top of the connecting pipe 5.

[0025] Specifically, several connecting components 7 are installed on the sides of the connecting pipe 5. Adjacent connecting pipes 5 are connected by connecting components 7. The connecting component 7 includes a first positioning plate 8, which is installed at the bottom of the connecting pipe 5. Two first limiting plates 9 are fixedly installed on the top of the first positioning plate 8. Several first connecting holes 10 are opened on one side of the first limiting plate 9. The connecting pipe 5 is inserted between the two first limiting plates 9.

[0026] The operation process of this embodiment is as follows: each fixed pile 3 is installed on the construction ground, then the connecting pipe 5 is inserted into the corresponding limiting port 4, then the two adjacent connecting pipes 5 are connected by the connecting component 7, then the steel pipe 6 is placed on the connecting pipe 5 and fixed by the lifting equipment, then the two steel pipes 6 are joined on the assembly platform, the misalignment position is finely adjusted, and after the steel pipes 6 are joined, the joint position can be welded and extended.

[0027] In a second specific embodiment, based on the first specific embodiment, the connecting component 7 further includes a second positioning plate 11. The second positioning plate 11 is installed on the top of the connecting pipe 5, and L-shaped connecting plates 12 are symmetrically fixed on both sides of the second positioning plate 11. The L-shaped connecting plates 12 are installed on both sides of the connecting pipe 5.

[0028] Specifically, a second limiting plate 13 is fixedly installed at the bottom of the L-shaped connecting plate 12. A second connecting hole 14 corresponding to the first connecting hole 10 is opened on one side of the second limiting plate 13. The first connecting hole 10 and the corresponding second connecting hole 14 are connected by a connecting chain 15. The connecting tube 5 is sleeved inside the connecting assembly 7. A sliding groove 16 is opened at the top of the second positioning plate 11.

[0029] Furthermore, two T-shaped plates 17 are slidably arranged on the top of the second positioning plate 11. The two T-shaped plates 17 are symmetrically arranged on both sides of the steel pipe 6. A slider is fixedly arranged at the bottom of the T-shaped plate 17. The slider slides in cooperation with the corresponding slide groove 16. A clamping plate 18 is fixedly arranged on the top of the T-shaped plate 17. The steel pipe 6 is installed between the two clamping plates 18. The clamping plate 18 is connected to the corresponding L-shaped connecting plate 12 through an elastic reset member 19.

[0030] The operation process of this embodiment is as follows: In the initial state, the two T-shaped plates 17 are closest to each other (the distance between the two T-shaped plates 17 is less than the inner diameter of the steel pipe 6), and the two clamping plates 18 are closest to each other (the distance between the two clamping plates 18 is less than the inner diameter of the steel pipe 6). After the connecting pipe 5 is inserted into the corresponding limiting port 4, the second positioning plate 11 is placed on top of the docking position of the two adjacent connecting pipes 5, and then the first positioning plate 8 is placed at the bottom of the docking position of the two adjacent connecting pipes 5. At this time, the first positioning plate 8 corresponds to the second positioning plate 11. Then, the connecting chain 15 is inserted into the first connecting hole. The first limiting plate 9 and the second limiting plate 13 are connected in the corresponding second connecting hole 10, so that the positions of the first positioning plate 8 and the second positioning plate 11 are fixed. Then, the steel pipe 6 is placed on the top of the corresponding second positioning plate 11. During the insertion of the steel pipe 6, the two clamping plates 18 are squeezed, causing the two clamping plates 18 to move away from each other. The two T-shaped plates 17 move away from each other, and the elastic reset member 19 is compressed. When the steel pipe 6 is in contact with the top of the second positioning plate 11, the two clamping plates 18 clamp the steel pipe 6, so that the steel pipe 6 is fixed.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A mould for butt joining C-O steel pipe piles, comprising a plurality of mould membrane means (1), characterised in that: Each of the membrane structures (1) is installed on the construction ground, and the distance between any two adjacent membrane structures (1) is greater than 5m. Each membrane structure (1) includes a fixing component (2). The fixing component (2) includes a plurality of fixing piles (3), each of the fixing piles (3) is arrayed and installed on the corresponding construction ground, and a limiting port (4) is opened on the top of the fixing pile (3). The fixing component (2) also includes several connecting pipes (5), which are inserted into the limiting port (4), and a steel pipe (6) is placed on the top of the connecting pipe (5).

2. The mould according to claim 1, characterized in that, Several connecting components (7) are installed on the periphery of the connecting pipe (5), and adjacent connecting pipes (5) are connected by connecting components (7).

3. The mould according to claim 2, characterized in that, The connecting component (7) includes a first positioning plate (8), which is installed at the bottom of the connecting pipe (5), and two first limiting plates (9) are fixedly provided on the top of the first positioning plate (8). The first limiting plate (9) has several first connecting holes (10) on one side, and the connecting pipe (5) is inserted between the two first limiting plates (9).

4. The mould according to claim 3, characterized in that, The connecting assembly (7) further includes a second positioning plate (11), which is installed on the top of the connecting pipe (5). L-shaped connecting plates (12) are symmetrically fixed on both sides of the second positioning plate (11), and the L-shaped connecting plates (12) are installed on both sides of the connecting pipe (5).

5. The mould according to claim 4, characterized in that, The bottom of the L-shaped connecting plate (12) is fixedly provided with a second limiting plate (13), and a second connecting hole (14) corresponding to the first connecting hole (10) is opened on one side of the second limiting plate (13).

6. The mould according to claim 5, characterized in that, The first connecting hole (10) is connected to the corresponding second connecting hole (14) by a connecting chain (15), the connecting tube (5) is sleeved inside the connecting assembly (7), and the top of the second positioning plate (11) is provided with a sliding groove (16).

7. The mould according to claim 6, characterized in that, The second positioning plate (11) has two T-shaped plates (17) slidably arranged on the top. The two T-shaped plates (17) are symmetrically arranged on both sides of the steel pipe (6). The bottom of the T-shaped plate (17) is fixedly provided with a slider, and the slider is slidably engaged with the corresponding groove (16).

8. The mould according to claim 7, characterized in that, The top of the T-shaped plate (17) is fixedly provided with a clamping plate (18), and the steel pipe (6) is installed between the two clamping plates (18). The clamping plate (18) and the corresponding L-shaped connecting plate (12) are connected by an elastic reset member (19).