Diamond wire saw quick connector

The diamond wire saw quick-connect joint, designed with a plug-in and bending mechanism, solves the problem of the inability to bend joints in existing technologies, achieving stable connection and safety during non-linear cutting and extending service life.

CN224145043UActive Publication Date: 2026-04-21JINZHAI ZONGJIA INTELLIGENT TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINZHAI ZONGJIA INTELLIGENT TECH DEV CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing quick-connect couplings for diamond wire saws cannot be bent during non-linear operations, leading to rapid wear at the coupling and affecting work safety.

Method used

A quick-connect connector for diamond wire saws, including a plug-in mechanism and a bending mechanism, was designed. The plug-in mechanism uses a ring sleeve and a locking block to engage beads, while the bending mechanism uses a fixing rod and a fixing plate to bend the cutting rope and prevent breakage at the connection.

Benefits of technology

It achieves connection stability and safety during non-linear cutting, prevents excessive wear of the joint, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a diamond wire saw quick connection joint, and relates to the field of diamond wire connection, the diamond wire saw quick connection joint comprises a cutting rope, the outer surface of the cutting rope is fixedly sleeved with beads, the outer surface of the cutting rope is provided with an insertion mechanism, and one side of the cutting rope is provided with a bending mechanism matched with the insertion mechanism for use; and the inserting mechanism comprises an annular sleeve fixedly arranged on the outer side of the cutting rope in a sleeving mode, a plurality of grooves are formed in the circumference of the inner surface of the annular sleeve, limiting shafts are rotationally arranged on the inner surfaces of the grooves, and clamping blocks fixedly sleeve the outer surfaces of the limiting shafts. Under the action of the inserting mechanism, the annular sleeve is fixed to the outer side of the cutting rope through a hydraulic clamp, then the clamping blocks are clamped to one side of the bead string and pressed from outside to inside, the inner side of the annular sleeve is tightly connected with the cutting rope, and the situation that the cutting rope is broken due to too large tension in the using process is prevented; and therefore, the effect of quickly connecting the cutting rope is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of diamond wire connection technology, and in particular to a quick-connect connector for diamond wire saws. Background Technology

[0002] A diamond wire saw is a tool commonly used for cutting materials such as stone and concrete. It consists of a steel wire rope, diamond beads spaced on the steel wire rope, and a rubber-plastic elastomer protective spacer layer between the beads. Diamond wire saws usually need to be connected end to end to form a loop so that they can perform unidirectional cutting on the wire saw cutting machine.

[0003] A diamond wire saw is a highly efficient cutting tool, mainly composed of diamond beads, steel wire rope, drive wheel, guide wheel, and other components. The diamond wire is connected to the drive device of the saw, which makes it rotate to make cutting.

[0004] Existing quick-connect couplings for diamond wire saws use cylindrical metal connectors. The ends of the wire rope are placed into the sleeve, and the connector sleeve is pressed from the outside in by hydraulic clamps to achieve the connection. However, they lack the function of inserting the connector into the diamond wire to lock it in place. In non-linear operations, the connector cannot be bent, resulting in faster wear at the connector and affecting work safety. Therefore, a new quick-connect coupling for diamond wire saws has been developed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides a quick-connect connector for diamond wire saws.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a quick connection connector for a diamond wire saw, including a cutting rope, with beads fixedly sleeved on the outer surface of the cutting rope, a plug-in mechanism provided on the outer surface of the cutting rope, and a bending mechanism adapted to the plug-in mechanism provided on one side of the cutting rope.

[0009] As a preferred embodiment of the diamond wire saw quick connection connector described in this utility model, the insertion mechanism includes an annular sleeve fixedly sleeved on the outside of the cutting rope. The inner surface of the annular sleeve is provided with a plurality of grooves distributed circumferentially. The inner surface of the grooves is provided with a limit shaft, and the outer surface of the limit shaft is fixedly sleeved with a locking block.

[0010] As a preferred embodiment of the diamond wire saw quick connection connector described in this utility model, the bending mechanism includes a first fixing block symmetrically fixedly installed on one side of the annular sleeve, a first fixing rod rotatably connected to one side of the first fixing block, and a limit ball fixedly provided on one side of the first fixing rod.

[0011] In a preferred embodiment of the diamond wire saw quick-connect connector described in this utility model, a limiting plate is fixedly connected to one side of the locking block, and springs are symmetrically arranged on the top of the limiting plate.

[0012] In a preferred embodiment of the diamond wire saw quick-connect connector described in this utility model, the locking blocks are adapted to the grooves, and several locking blocks are engaged on one side of the beads.

[0013] In a preferred embodiment of the diamond wire saw quick-connect connector described in this utility model, the other end of the spring is fixedly connected to the groove, and the limiting plate is located in the inner cavity of the groove.

[0014] In a preferred embodiment of the diamond wire saw quick-connect connector described in this utility model, a second fixing rod is symmetrically arranged on the outer surface of the limiting ball, and a second fixing plate is rotatably connected to one side of the second fixing rod.

[0015] In a preferred embodiment of the diamond wire saw quick-connect connector described in this utility model, a circular plate is fixedly installed on one side of the second fixing plate, and the circular plates are evenly arranged on the opposite side of the two annular sleeves.

[0016] Beneficial effects

[0017] This invention provides a quick-connect connector for diamond wire saws. It offers the following advantages:

[0018] 1. Through the action of the plug-in mechanism, the ring sleeve is fixed to the outside of the cutting rope with hydraulic clamps, and then clamped to one side of the beads by several blocks, pressing from the outside in to make the inside of the ring sleeve in close contact with the cutting rope to achieve connection. This prevents the cutting rope from breaking due to excessive tension during use, thus enabling the cutting rope to be connected quickly.

[0019] 2. Through the action of the bending mechanism, when performing non-linear cutting, it ensures that the connection will not break due to excessive force. With the cooperation of multiple sets of circular plates, the annular sleeves on both sides can be bent at a certain angle, thereby protecting the connection head. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the overall structure of the plug-in mechanism of this utility model.

[0023] Figure 3 This is a partial cross-sectional view of the insertion mechanism of this utility model.

[0024] Figure 4 This is a utility model Figure 3 Enlarged diagram of point A in the middle.

[0025] Figure 5 This is a schematic diagram of the overall structure of the bending mechanism of this utility model.

[0026] Figure 6 This is a partial structural diagram of the bending mechanism of this utility model.

[0027] In the diagram, 1 is the cutting rope; 2 is the insertion mechanism; 201 is the ring sleeve; 202 is the locking block; 203 is the limiting plate; 204 is the groove; 205 is the spring; 206 is the limiting shaft; 3 is the bending mechanism; 301 is the first fixing block; 302 is the first fixing rod; 303 is the limiting ball; 304 is the second fixing rod; 305 is the second fixing plate; 306 is the circular plate; and 4 is the beaded string. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0029] Example 1

[0030] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This is the first embodiment of the present invention. This embodiment provides a quick connection connector for a diamond wire saw, including a cutting rope 1, with beads 4 fixedly sleeved on the outer surface of the cutting rope 1, a plug-in mechanism 2 provided on the outer surface of the cutting rope 1, and a bending mechanism 3 adapted to the plug-in mechanism 2 provided on one side of the cutting rope 1.

[0031] Specifically, the insertion mechanism 2 includes an annular sleeve 201 fixedly sleeved on the outside of the cutting rope 1. The inner surface of the annular sleeve 201 is provided with a plurality of grooves 204 distributed around its circumference. The inner surface of the grooves 204 is provided with a limiting shaft 206, and the outer surface of the limiting shaft 206 is fixedly sleeved with a locking block 202.

[0032] Specifically, a limiting plate 203 is fixedly connected to one side of the locking block 202, and springs 205 are symmetrically arranged on the top of the limiting plate 203. The locking block 202 is adapted to the groove 204, and several locking blocks 202 are locked on one side of the beads 4. The other end of the spring 205 is fixedly connected to the groove 204, and the limiting plate 203 is located in the inner cavity of the groove 204.

[0033] Furthermore, the open end of the annular sleeve 201 is fitted onto the outside of the bead 4. Under the action of the spring 205, the locking block 202 pushes the limiting plate 203 downward, and the limiting plate 203 rotates the locking block 202 around the limiting shaft 206. When the limiting plate 203 contacts the inner wall of the groove 204, the locking block 202 is locked on one side of the bead 4, which has the function of preventing the annular sleeve 201 from falling off the outside of the cutting rope 1 during use.

[0034] Example 2

[0035] Reference Figure 5 and Figure 6 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment and has a bending mechanism 3 to protect the connector when making non-linear cuts.

[0036] Specifically, the bending mechanism 3 includes a first fixing block 301 symmetrically fixedly installed on one side of the annular sleeve 201, a first fixing rod 302 rotatably connected to one side of the first fixing block 301, and a limit ball 303 fixedly provided on one side of the first fixing rod 302.

[0037] Specifically, the outer surface of the limiting ball 303 is symmetrically provided with a second fixing rod 304, a second fixing plate 305 is rotatably connected to one side of the second fixing rod 304, and a circular plate 306 is fixedly installed on one side of the second fixing plate 305. The circular plates 306 are evenly arranged on the opposite side of the two annular sleeves 201.

[0038] Furthermore, when the cutting rope 1 is cutting, when the two annular sleeves 201 encounter non-linear cutting, the two annular sleeves 201 need to bend at a certain angle to prevent the annular sleeves 201 from being subjected to excessive force and breaking. During bending, since the first fixing rod 302 and the second fixing rod 304 are fixedly connected to the limiting ball 303, and the first fixing rod 302 and the second fixing rod 304 are rotatably connected to the first fixing block 301 and the second fixing plate 305 respectively, during non-linear cutting, it can be ensured that the multiple circular plates 306 bend at a certain angle, protecting the annular sleeves 201 from being subjected to excessive force and breaking, thereby protecting the cutting rope 1.

[0039] Working principle: First, grind the beads 4 to a suitable thickness so that the annular sleeve 201 can be fitted onto the outside of the beads 4. Then, manually remove the annular sleeve 201 and fit it onto the outside of the beads 4. After it is fully inserted, the spring 205 pushes the limiting plate 203 to move downward in the inner cavity of the groove 204, so that the limiting plate 203 contacts the inner wall of the groove 204. At this time, the limiting plate 203 pushes the locking block 202 to rotate around the limiting shaft 206, thereby locking the locking block 202 onto one side of the beads 4. Since several locking blocks 202 are installed, all of them are locked onto one side of the beads 4. After the ring sleeve is set, apply pressure to the outside of the ring sleeve 201 with hydraulic clamps to fix the ring sleeve 201, thus completing the quick connection of the cutting rope 1. During the cutting process, the cutting rope 1 itself can be bent at a certain angle as needed. Since one end of the first fixing rod 302 and the second fixing rod 304 are fixed to the outside of the limiting ball 303, and the other end rotates to one side of the first fixing block 301 and the second fixing plate 305 respectively, when cutting non-linear lines, the multiple straight circular plates 306 can be bent at a certain angle to allow the cutting to proceed normally.

[0040] It should be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A quick connection joint for a diamond wire saw comprising a cutting wire (1), characterized in that: The outer surface of the cutting rope (1) is fixedly fitted with beads (4), the outer surface of the cutting rope (1) is provided with a plugging mechanism (2), and one side of the cutting rope (1) is provided with a bending mechanism (3) adapted to the plugging mechanism (2). The insertion mechanism (2) includes an annular sleeve (201) fixedly sleeved on the outside of the cutting rope (1). The inner surface of the annular sleeve (201) is provided with a plurality of grooves (204) distributed around the circumference. The inner surface of the grooves (204) is provided with a limiting shaft (206) rotatably. The outer surface of the limiting shaft (206) is fixedly sleeved with a locking block (202). The bending mechanism (3) includes a first fixing block (301) symmetrically fixedly installed on one side of the annular sleeve (201), a first fixing rod (302) rotatably connected to one side of the first fixing block (301), and a limit ball (303) fixedly provided on one side of the first fixing rod (302).

2. A quick connect joint for a diamond wire saw according to claim 1, characterized in that: A limiting plate (203) is fixedly connected to one side of the card block (202), and springs (205) are symmetrically arranged on the top of the limiting plate (203).

3. A quick connect joint for a diamond wire saw according to claim 2, characterized in that: The card block (202) is adapted to the groove (204), and several of the card blocks (202) are engaged on one side of the bead (4).

4. A quick connect joint for a diamond wire saw according to claim 3, characterized in that: The other end of the spring (205) is fixedly connected to the groove (204), and the limiting plate (203) is located in the inner cavity of the groove (204).

5. A quick connect joint for a diamond wire saw according to claim 4, characterized in that: The outer surface of the limiting ball (303) is symmetrically provided with a second fixing rod (304), and a second fixing plate (305) is rotatably connected to one side of the second fixing rod (304).

6. A quick connect joint for a diamond wire saw according to claim 5, characterized in that: A circular plate (306) is fixedly installed on one side of the second fixing plate (305), and the circular plates (306) are evenly arranged on the opposite side of the two annular sleeves (201).