Diamond fast collecting device
By designing a diamond fast recovery device, the problem of diamonds falling off the tray and into the bottom of the tank during the sand plating process was solved, achieving efficient recycling and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SANCHAO DIAMOND TOOLS CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, diamonds are prone to detaching from the tray and falling to the bottom of the plating tank during the sand plating process, resulting in waste and contamination, increasing production costs, and making cleaning cumbersome and inefficient.
Design a diamond quick-collection device, including first and second frames and a net bag, the net bag being disposed between the frames to form a receiving groove for collecting diamond particles that have detached from the tray.
It improves diamond recycling efficiency, reduces waste, lowers production costs, and saves manpower and time costs.
Smart Images
Figure CN224227261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diamond wire saw sand coating device, specifically to a diamond fast recovery device. Background Technology
[0002] Currently, the manufacturing process of ring diamond wire saws mostly uses the buried sand plating method in the sand plating process. This involves a tray in the center of the anode in the sand plating tank, on which a large amount of diamond is laid to cover the substrate. The diamond is then deposited onto the substrate through electroplating. During each sand plating process, a large number of diamonds are stirred up, and some fall off the tray and to the bottom of the tank, becoming unusable. Over time, the amount of diamonds at the bottom accumulates, forming a buildup that cannot be effectively used. Furthermore, if the diamond specifications are not cleaned promptly and thoroughly when changing to different specifications, the diamonds at the bottom of the tank will become mixed, resulting in a large amount of diamond waste. This increases diamond consumption and production costs. Even with regular maintenance and cleaning of the diamonds at the bottom of the tank, the collection process is not only cumbersome and inefficient, but also time-consuming and increases labor costs. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a diamond fast collection device that can improve efficiency, increase the effective utilization rate of diamonds, and reduce production costs.
[0004] To achieve the above and other objectives, this utility model is implemented through the following technical solution: This utility model provides a diamond quick-collection device, which includes: a first frame; a second frame disposed inside the first frame; and a net bag, one end of which is connected to the first frame, the other end of which is connected to the second frame, and the net bag forming a receiving groove between the first frame and the second frame.
[0005] In one embodiment, the first frame includes a first frame body and a first hook connected to the outside of the first frame body.
[0006] In one embodiment, the second frame includes a second frame body and a second hook connected to the inside of the second frame body.
[0007] In one embodiment, the width of the net is less than or equal to the distance between the first frame body and the second frame body.
[0008] In one embodiment, the first frame body and the second frame body are circular.
[0009] In one embodiment, the first frame and the second frame are made of PP material.
[0010] In one embodiment, the mesh size is 6-10 μm and the depth of the mesh is 8-12 cm.
[0011] In one embodiment, the net is made of anodized fabric.
[0012] In one embodiment, the first frame and the second frame have a plurality of through holes.
[0013] In one embodiment, the cross-section of the receiving groove is U-shaped on one side.
[0014] The diamond fast-collection device provided by this utility model has the following beneficial effects:
[0015] 1. High diamond recycling efficiency and short processing time;
[0016] Second, it reduces diamond waste, lowers losses, and improves diamond utilization.
[0017] Third, it saves on labor costs, time costs, and production costs. Attached Figure Description
[0018] Figure 1 The diagram shown is a structural schematic of the quick-retraction device of this utility model.
[0019] Figure 2 The image shown is a top view of the quick-retraction device of this utility model.
[0020] Figure 3 The image shown is a cross-sectional view of the quick-retraction device of this utility model.
[0021] Figure 4 The image shown is a cross-sectional view of the tray of this utility model;
[0022] The numbers in the diagram are: 100-first anode, 200-second anode, 300-tray, 301-center hole, 1-first frame, 11-first frame body, 12-first hook, 2-second frame, 21-second frame body, 22-second hook, 3-net, 31-accommodating groove. Detailed Implementation
[0023] Please see Figures 1 to 4 The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.
[0024] like Figure 1 As shown, this utility model provides a diamond quick-collection device. The quick-collection device can be located in a sand plating tank. The sand plating tank is provided with a first anode 100 and a second anode 200. The first anode 100 and the second anode 200 are circular structures. The size of the first anode 100 is larger than the size of the second anode 200. The first anode 100 is located on the periphery of the second anode 200. The first anode 100 can be a large titanium basket, and the second anode 200 can be a small titanium basket. When the first anode 100 and the second anode 200 are energized, nickel can be converted into nickel ions, thereby depositing nickel metal on the wire saw, which serves as the cathode, to form a coating and anchor the diamond particles.
[0025] like Figure 1 As shown, the quick-recovery device can be located between the first anode 100 and the second anode 200.
[0026] like Figure 1 and Figure 2 As shown, the quick-retraction device includes a first frame 1, which may include a first frame body 11 and a first hook 12 located outside the first frame body 11. The first hook 12 can be hung on the top wall of the first anode 100. The quick-retraction device also includes a second frame 2, which includes a second frame body 21 and a second hook 22 located inside the second frame body 21. The second hook 22 can be hung on the top wall of the second anode 200. That is, the first frame body 11 is located inside the first anode 100, and the second frame body 21 is located outside the second anode 200. The first frame body 11 and the second frame body 21 are circular. The first hook 12 and the second hook 22 can be rectangular blocks, and the first frame body 11 and the second frame body 21 are circular.
[0027] like Figure 2 As shown, in some embodiments, the first frame 1 and the second frame 2 are made of PP material. The outer diameter of the first frame body 11 is smaller than the inner diameter of the first anode 100. For example, the outer diameter of the first frame body 11 is 5mm smaller than the inner diameter of the first anode 100. The inner diameter of the second frame body 21 is larger than the outer diameter of the second anode 200. For example, the inner diameter of the second frame body 21 is 5mm larger than the outer diameter of the second anode 200. There can be at least three hooks 12 and two hooks 22. This can maintain the stability of the quick-retraction device and prevent the quick-retraction device from sinking.
[0028] like Figure 1 and Figure 3As shown, the quick-collection device includes a net bag 3. One end of the net bag 3 is connected to the first frame 1, and the other end of the net bag 3 is connected to the second frame 2. The net bag 3 forms a receiving groove 31 between the first frame 1 and the second frame 2. The cross-section of the receiving groove 31 can be U-shaped on one side. The receiving groove 31 can accommodate a tray 300. The net bag 3 can be made of anodized cloth. The aperture of the net bag 3 is 6~10μm. The depth of the net bag 3 is 8~12cm, for example 10cm. The width of the net bag 3 can be equal to or slightly smaller than the distance between the first frame body 11 and the second frame body 21.
[0029] In some embodiments, the first frame body 11 and the second frame body 21 have multiple through holes (not shown in the figure). When the quick-release device is assembled, the first frame 1, the second frame 2 and the two ends of the net bag 3 can be connected together by a connecting line passing through the through holes and the net bag 3.
[0030] In use, the diamond-laden tray 300 can be placed inside the net bag 3. The tray 300 can be a circular tray with a central hole 301. During the process of applying sand to the busbar while it is laid flat on the tray 300, some diamond particles will detach from the tray 300 due to the shaking of the plating solution and fall into the net bag 3. When collecting diamonds later, it is only necessary to collect the diamonds in the tray 300 and the diamonds in the net bag 3.
[0031] After using this quick-recovery device, the above-mentioned quick-recovery device is installed between the first anode 100, the second anode 200 and the tray 300 containing diamonds. In this way, the tray 300 for sand plating is in this quick-recovery device. Even if diamonds roll up and fall off the tray 300 during operation, they will eventually fall into the net bag 3 and will not fall into the bottom of the sand plating tank, let alone enter the mother tank.
[0032] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value. The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A diamond fast-collection device, characterized in that: The diamond fast recovery device includes: First framework; The second frame is disposed inside the first frame; And a net bag, one end of which is connected to the first frame and the other end of which is connected to the second frame, the net bag forming a receiving groove between the first frame and the second frame.
2. The diamond fast recovery device according to claim 1, characterized in that: The first frame includes a first frame body and a first hook connected to the outside of the first frame body.
3. The diamond fast recovery device according to claim 2, characterized in that: The second frame includes a second frame body and a second hook connected to the inside of the second frame body.
4. The diamond fast recovery device according to claim 3, characterized in that: The width of the net is less than or equal to the distance between the first frame body and the second frame body.
5. The diamond fast recovery device according to claim 3, characterized in that: Both the first frame body and the second frame body are circular.
6. The diamond fast recovery device according to claim 1, characterized in that: The first and second frames are made of PP material.
7. The diamond fast recovery device according to claim 1, characterized in that: The mesh size is 6~10μm, and the depth of the mesh is 8~12cm.
8. The diamond fast recovery device according to claim 1, characterized in that: The net bag is made of anodized fabric.
9. The diamond fast recovery device according to claim 1, characterized in that: The first frame and the second frame have multiple through holes.
10. The diamond fast recovery device according to claim 1, characterized in that: The cross-section of the receiving groove is U-shaped on one side.