Ceramic composite roller sleeve
By designing a detachable ceramic composite roller sleeve, the problem of needing to replace the entire roller sleeve when it wears out has been solved, achieving the effect of partial replacement and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU RUNDA MASCH MFG CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-21
AI Technical Summary
The existing briquetting machine roller sleeves need to be replaced entirely when they are severely worn, resulting in high maintenance costs.
Design a ceramic composite roller sleeve, including a forming component and an inner core. The forming component is formed by splicing multiple forming units and is detachable through a limiting groove and a fixing mechanism, allowing for individual replacement of worn parts.
This reduces the maintenance cost of the roller sleeve by replacing worn units locally, avoiding the need for complete replacement.
Smart Images

Figure CN224145434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roller sleeve technology, specifically a ceramic composite roller sleeve. Background Technology
[0002] The briquetting machine roller sleeve is an essential component in briquetting equipment. The roller sleeve determines the shape of the briquetting machine. The briquetting machine roller sleeve is a cylindrical component with briquetting holes dug into the surface of the outer layer of the briquetting machine roller core, and it is usually made of ceramic.
[0003] However, when existing briquetting machine roller sleeves experience severe wear on their outer surface, affecting the normal operation of the briquetting machine, the entire roller sleeve needs to be replaced, rather than just replacing the worn area, resulting in high replacement costs. Therefore, a ceramic composite roller sleeve is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a ceramic composite roller sleeve to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic composite roller sleeve, comprising a forming component and an inner core, wherein the forming component is an annular plate-shaped structure formed by splicing multiple forming units, and a limiting plate is fixedly connected to the bottom of the multiple forming units. The forming component is slidably sleeved on the outer surface of the inner core, and multiple limiting grooves are provided on the outer wall of the inner core. A shaping mechanism acting on the forming component is provided at both ends of the forming component, and a fixing mechanism acting on the forming component is provided at both ends of the inner core.
[0006] As a further preferred embodiment of this technical solution, the forming unit is an arc-shaped plate structure.
[0007] As a further preferred embodiment of this technical solution, the plurality of limiting grooves are arranged in a ring array, and the plurality of limiting grooves correspond one-to-one with the plurality of limiting plates and are mutually adapted.
[0008] As a further preferred embodiment of this technical solution, the shaping mechanism includes an extension plate, a first annular sleeve, and a second annular sleeve. The two ends of the plurality of forming units are respectively fixedly connected to the extension plate. The extension plate is an arc-shaped plate. The width of the first annular sleeve and the second annular sleeve are both equal to the length of the extension plate. The inner diameter of the first annular sleeve and the second annular sleeve are both equal to the outer diameter of the extension plate.
[0009] As a further preferred embodiment of this technical solution, the inner diameter of the extension plate is equal to the outer diameter of the inner core.
[0010] As a further preferred embodiment of this technical solution, the fixing mechanism consists of a baffle, a pressure plate, a locking screw, and a nut. The baffle is fixedly connected to one end of the inner core, and the pressure plate is located at the other end of the inner core. The pressure plate has multiple through holes that traverse the inner core and the baffle. A locking screw is slidably inserted into the through hole, and a nut is threaded onto the end of the locking screw.
[0011] As a further preferred embodiment of this technical solution, the plurality of through holes are arranged in a ring array.
[0012] This utility model provides a ceramic composite roller sleeve, which has the following beneficial effects:
[0013] This invention features a unique structural design that allows the roller sleeve to be assembled from multiple components. When a certain part of the outer surface of the roller sleeve is severely worn, the forming unit can be replaced directly without replacing the entire roller sleeve, thereby greatly reducing the maintenance cost of the roller sleeve. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0015] Figure 2 This is a breakdown diagram of the overall structure of this utility model;
[0016] Figure 3 This is a further breakdown diagram of the overall structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the molding unit in this utility model;
[0018] In the figure: 1. Molding component; 2. Baffle; 3. Pressure plate; 4. Locking screw; 5. Nut; 6. First annular sleeve; 7. Through hole; 8. Second annular sleeve; 9. Inner core; 10. Limiting groove; 11. Limiting plate; 12. Extension plate; 13. Molding unit. Detailed Implementation
[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0020] This utility model provides a technical solution: such as Figures 1 to 4As shown, in this embodiment, a ceramic composite roller sleeve includes a forming component 1 and an inner core 9. The forming component 1 is an annular plate structure formed by splicing multiple forming units 13. The forming unit 13 is an arc-shaped plate structure. The bottom of the multiple forming units 13 is fixedly connected to a limiting plate 11. The forming component 1 is slidably sleeved on the outer surface of the inner core 9. Multiple limiting grooves 10 are opened on the outer wall of the inner core 9. The multiple limiting grooves 10 are arranged in an annular array. The multiple limiting grooves 10 correspond one-to-one with the multiple limiting plates 11 and are adapted to each other. The two ends of the forming component 1 are provided with a shaping mechanism acting on the forming component 1. The two ends of the inner core 9 are provided with a fixing mechanism acting on the forming component 1.
[0021] The shaping mechanism includes an extension plate 12, a first annular sleeve 6, and a second annular sleeve 8. The two ends of multiple forming units 13 are respectively fixedly connected to the extension plate 12. The extension plate 12 is an arc-shaped plate. The width of the first annular sleeve 6 and the second annular sleeve 8 is equal to the length of the extension plate 12. The inner diameter of the first annular sleeve 6 and the second annular sleeve 8 is equal to the outer diameter of the extension plate 12. The inner diameter of the extension plate 12 is equal to the outer diameter of the inner core 9.
[0022] After multiple molding units 13 are spliced together to form an annular plate structure, multiple extension plates 12 will also be spliced together to form two annular plate structures, which are distributed on both sides of the molding component 1. The first annular sleeve 6 and the second annular sleeve 8 can be fitted onto the outer surface of the two annular plates formed by the extension plates 12, thereby shaping the molding component 1.
[0023] The fixing mechanism consists of a baffle 2, a pressure plate 3, a locking screw 4, and a nut 5. The baffle 2 is fixedly connected to one end of the inner core 9, and the pressure plate 3 is located at the other end of the inner core 9. The pressure plate 3 has multiple through holes 7, which traverse the inner core 9 and the baffle 2. The multiple through holes 7 are arranged in a ring array. The locking screw 4 is slidably inserted into the through holes 7, and the end of the locking screw 4 is threaded with a nut 5.
[0024] In use, after the forming component 1 is fitted onto the inner core 9, the baffle 2 can block one end of the forming component 1, then the pressure plate 3 is pressed against the other end of the forming component 1, and multiple locking screws 4 are passed through multiple through holes 7. The nuts of the locking screws 4 can press against the pressure plate 3, and the nuts 5 are tightened at the end of the locking screws 4 to complete the assembly of the roller sleeve.
[0025] This utility model provides a ceramic composite roller sleeve, the specific working principle of which is as follows:
[0026] In use, the second annular sleeve 8 is fitted onto the outer surface of the inner core 9. Then, multiple molding units 13 are placed over the outer surface of the inner core 9, so that the limiting plate 11 at the bottom of the molding unit 13 is engaged in the limiting groove 10 on the inner core 9. The engagement of the limiting groove 10 and the limiting plate 11 prevents the molding assembly 1 from rotating, and the extension plate 12 at one end of the molding unit 13 is engaged between the second annular sleeve 8 and the inner core 9. Then, the first annular sleeve 6 is fitted onto the outer surface of the extension plate 12 at the other end of the molding unit 13, and the pressure plate 3 abuts against the first annular sleeve 6 and the extension plate 12. Finally, multiple locking screws 4 are passed through multiple through holes 7, and the nuts of the locking screws 4 abut against the pressure plate 3. The nuts 5 are tightened at the end of the locking screws 4, thus completing the assembly of the roller sleeve. In this way, the molding unit 13 of the composite roller sleeve can be freely disassembled. When a certain part of the outer surface of the roller sleeve is severely worn, the molding unit 13 can be directly replaced without replacing the entire roller sleeve, thereby greatly reducing the maintenance cost of the roller sleeve.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ceramic composite roll cover comprising a shaped component (1) and an inner core (9), characterized in that: The molding component (1) is an annular plate structure formed by splicing multiple molding units (13). The bottom of the multiple molding units (13) is fixedly connected to a limiting plate (11). The molding component (1) is slidably sleeved on the outer surface of the inner core (9). Multiple limiting grooves (10) are provided on the outer wall of the inner core (9). The molding component (1) is provided with a shaping mechanism at both ends and a fixing mechanism at both ends.
2. A ceramic composite roll cover according to claim 1, characterized in that: The forming unit (13) is an arc-shaped plate structure.
3. A ceramic composite roll cover according to claim 1, characterized in that: The plurality of limiting grooves (10) are arranged in a ring array, and the plurality of limiting grooves (10) correspond one-to-one with the plurality of limiting plates (11) and are adapted to each other.
4. A ceramic composite roll cover according to claim 1, characterized in that: The shaping mechanism includes an extension plate (12), a first annular sleeve (6), and a second annular sleeve (8). The two ends of the plurality of forming units (13) are respectively fixedly connected to the extension plate (12). The extension plate (12) is an arc-shaped plate. The width of the first annular sleeve (6) and the second annular sleeve (8) are equal to the length of the extension plate (12). The inner diameter of the first annular sleeve (6) and the second annular sleeve (8) are equal to the outer diameter of the extension plate (12).
5. A ceramic composite roll cover according to claim 4, characterised in that: The inner diameter of the extension plate (12) is equal to the outer diameter of the inner core (9).
6. A ceramic composite roll cover according to claim 1, characterized in that: The fixing mechanism consists of a baffle (2), a pressure plate (3), a locking screw (4), and a nut (5). The baffle (2) is fixedly connected to one end of the inner core (9), and the pressure plate (3) is located at the other end of the inner core (9). The pressure plate (3) has multiple through holes (7), which traverse the inner core (9) and the baffle (2). The locking screw (4) is slidably inserted into the through hole (7), and the end of the locking screw (4) is threaded with a nut (5).
7. A ceramic composite roll cover according to claim 6, characterised in that: The multiple through holes (7) are arranged in a ring array.