Railway vehicle part installation auxiliary device

By designing an auxiliary device for the installation of rail vehicle components, and utilizing a combination of a lift, sliding rod, and rotating mounting plate, the problem of low installation efficiency of rail vehicle components was solved, and precise positioning and efficient installation of components were achieved.

CN224147659UActive Publication Date: 2026-04-21SHENZHOU HIGH SPEED RAILWAY INTELLIGENT IND CONTROL SYST (WUHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHOU HIGH SPEED RAILWAY INTELLIGENT IND CONTROL SYST (WUHAN) CO LTD
Filing Date
2025-05-06
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The installation efficiency of existing rail vehicle components is low, especially for large structural components that require multiple people to work together, resulting in inconvenience and low efficiency in installation.

Method used

An auxiliary device for installing rail vehicle components was designed, including a fixed plate, a lifting mechanism, a sliding rod, a first mounting plate, a second mounting plate, and a rotating mounting plate. The device adjusts the position of the components by lifting, sliding, and rotating to achieve precise positioning.

Benefits of technology

It enables precise positioning and efficient installation of components, reducing manpower requirements and improving installation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224147659U_ABST
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Abstract

The utility model discloses a railway vehicle part installation auxiliary device which comprises a fixing plate, a lifter, a sliding rod, a first installation plate, a second installation plate and a rotary installation plate. The first mounting plate is in sliding connection with the sliding rod in the first direction; the second mounting plate and the first mounting plate are in sliding connection in the second direction; the rotary mounting plate is arranged on the upper side of the second mounting plate and rotationally connected with the second mounting plate. When the device is used, the lifter is lifted to enable the height of a part on the rotary mounting frame to be close to the mounting height, the first mounting plate slides to enable the position of the part in the first direction to be close to the mounting position, then the second mounting plate slides to enable the position of the part in the second direction to be close to the mounting position, and the rotary mounting frame can be rotated; the parts are rotated to the to-be-installed angle, the adjustment is repeated, the parts can be adjusted to the installation position, the adjustment range is large and accurate, and use is convenient.
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Description

Technical Field

[0001] This application relates to the field of rail vehicle technology, specifically to an auxiliary device for installing rail vehicle components. Background Technology

[0002] Rail vehicles, as an important component of the railway transportation system, specifically refer to vehicles that travel along fixed tracks, such as railway or tram tracks. Most are powered by electric motors and possess excellent transport capabilities, suitable for both freight and passenger transport. There are many types of rail vehicles, including trains, trams, subways, and light rail, each with its unique performance, functions, and application scenarios.

[0003] Currently, rail vehicles have many structural components that need to be installed. Some of these components are heavy and difficult for one person to install, so multiple people are needed to work together to install them. The same applies to maintenance and disassembly. Therefore, installation is extremely inconvenient and inefficient.

[0004] Therefore, there is an urgent need for a device that can assist workers in installing parts.

[0005] Application content

[0006] The purpose of this application is to overcome the above-mentioned technical deficiencies and provide an auxiliary device for the installation of rail vehicle components, so as to solve the problem of low installation efficiency of rail vehicle components in the prior art.

[0007] To achieve the above-mentioned technical objectives, the technical solution of this application is as follows: A rail vehicle component installation auxiliary device includes a fixed plate, a lift, a sliding rod, a first mounting plate, a second mounting plate, and a rotating mounting plate, wherein: the fixed end of the lift is fixed to the fixed plate; the sliding rod is horizontally arranged, and one end is fixedly connected to the drive end of the lift; the first mounting plate and the sliding rod are slidably connected along a first direction; the second mounting plate and the first mounting plate are slidably connected along a second direction, the second direction intersecting the first direction; the rotating mounting plate is disposed on the upper side of the second mounting plate and is rotatably connected to the second mounting plate.

[0008] Preferably, the rail vehicle component installation auxiliary device further includes multiple sliding sleeves, the first mounting plate is fixedly connected to the multiple sliding sleeves, the sliding sleeves are sleeved on the sliding rod and slidably connected to the sliding rod.

[0009] Preferably, the sliding sleeve and the sliding rod have circular cross-sections.

[0010] Preferably, there are two sliding rods, which are arranged in parallel and correspond to the two ends of the first mounting plate, respectively. The first mounting plate and the sliding rods are slidably connected by the sliding sleeve.

[0011] Preferably, the rail vehicle component installation auxiliary device further includes a positioning bolt, which is threadedly connected to the sliding sleeve and abuts against the surface of the sliding rod.

[0012] Preferably, the rail vehicle component installation auxiliary device further includes a limiting sleeve, which is threadedly connected to the end of the sliding rod away from the elevator, and the limiting sleeve protrudes from the surface of the sliding rod.

[0013] Preferably, the rail vehicle component installation auxiliary device further includes multiple linear slide rails, which are parallel to each other and arranged along the second direction and fixedly connected to the first mounting plate. The second mounting plate has multiple sliding grooves, which correspond one-to-one with the multiple linear slide rails and are slidably connected.

[0014] Preferably, the rail vehicle component installation auxiliary device further includes a plurality of limiting pins, which are connected to the first mounting plate and are used to restrict the movement of the second mounting plate.

[0015] Preferably, the rail vehicle component installation auxiliary device further includes a gear, a rack, and a rotating handle. The gear is fixedly connected to the rotating handle and rotatably connected to the second mounting plate. The rack is arranged along the second direction and fixed to the first mounting plate, and meshes with the second mounting plate.

[0016] Preferably, the surface of the second mounting plate is raised to form an annular abutment boss, and the bottom side of the rotating mounting plate is formed with an annular abutment groove, and the abutment boss and the abutment groove are connected in a mating manner.

[0017] Compared with the prior art, the beneficial effects of this application include: when in use, the lifting platform is first raised or lowered so that the height of the component on the rotating mounting bracket is close to the installation height, the first mounting plate is slid so that the position of the component in the first direction is close to the installation position, and then the second mounting plate is slid so that the position of the component in the second direction is close to the installation position. The rotating mounting bracket can be rotated so that the component is rotated to the installation angle. By repeating the above adjustments, the component can be adjusted to the installation position. The adjustment range is large and accurate, and it is convenient to use. Attached Figure Description

[0018] Figure 1 This is a perspective view of the auxiliary device for installing rail vehicle components provided in this application;

[0019] Figure 2 yes Figure 1A magnified view of a section at point A in the middle;

[0020] Figure 3 yes Figure 1 A sectional view along the B direction;

[0021] Reference numerals in the attached drawings: 1-fixed plate, 2-lifting machine, 3-sliding rod, 4-first mounting plate, 5-second mounting plate, 6-rotating mounting plate, 7-sliding sleeve, 8-positioning bolt, 9-limiting sleeve, 10-linear slide rail, 11-limiting pin, 12-gear, 13-rack, 14-rotating handle, 5a-slide groove, 5b-abutting boss, 6a-abutting groove. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0023] Please see Figures 1 to 3 This embodiment provides an auxiliary device for installing rail vehicle components, including a fixed plate 1, a lifting platform 2, a sliding rod 3, a first mounting plate 4, a second mounting plate 5, and a rotating mounting plate 6.

[0024] The fixed end of the lifting platform 2 is fixed to the fixed plate 1. The lifting platform 2 and the fixed plate 1 can be connected by welding, riveting, bolting or other methods. The bottom end of the fixed plate 1 is connected to a roller, which can facilitate the movement of the fixed plate 1. A moving handle is connected to one end of the lifting platform 2, which can be easily held by the staff to push the lifting platform 2 and the fixed plate 1 to move.

[0025] The sliding rod 3 is set horizontally, with one end fixedly connected to the drive end of the elevator 2. The sliding rod 3 and the elevator 2 can be connected by welding, riveting, bolting or other methods.

[0026] The first mounting plate 4 and the sliding rod 3 are slidably connected along a first direction, which is generally horizontal. Specifically, the rail vehicle component installation auxiliary device also includes multiple sliding sleeves 7. The first mounting plate 4 is fixedly connected to the multiple sliding sleeves 7, and the sliding sleeves 7 are sleeved on the sliding rod 3 and slidably connected to the sliding rod 3. More preferably, the sliding sleeves 7 and the sliding rod 3 have circular cross-sections. More preferably, there are two sliding rods 3, which are arranged in parallel and correspond to the two ends of the first mounting plate 4 respectively. The first mounting plate 4 and the sliding rod 3 are slidably connected by the sliding sleeves 7.

[0027] Preferably, the auxiliary device for installing rail vehicle components further includes a positioning bolt 8, which is threadedly connected to the sliding sleeve 7 and abuts against the surface of the sliding rod 3. When the positioning bolt 8 is tightened, it abuts against the sliding rod 3, thus fixing the sliding sleeve 7 to the sliding rod 3. When the positioning bolt 8 is loosened, it disengages from the sliding rod 3, at which point the sliding sleeve 7 can slide along the sliding rod 3.

[0028] Preferably, the auxiliary device for installing rail vehicle components further includes a limiting sleeve 9, which is threadedly connected to the end of the sliding rod 3 away from the elevator 2, and protrudes from the surface of the sliding rod 3. The function of the limiting sleeve 9 is to prevent the sliding sleeve 7 from sliding out from one end of the sliding rod 3.

[0029] The second mounting plate 5 is slidably connected to the first mounting plate 4 along the second direction. The second direction is intersected with the first direction. Preferably, the second direction is generally horizontal and perpendicular to the first direction, so that the adjustment of each direction will not affect each other.

[0030] The rotating mounting plate 6 is disposed on the upper side of the second mounting plate 5 and is rotatably connected to the second mounting plate 5. Specifically, the surface of the second mounting plate 5 has a raised annular abutment boss 5b, and the bottom side of the rotating mounting plate 6 has an annular abutment groove 6a. The abutment boss 5b and the abutment groove 6a are connected in a mating manner. The mating of the annular abutment boss 5b and the abutment groove 6a allows the rotating mounting plate 6 to rotate on the second mounting plate 5. The contact surfaces of the abutment boss 5b and the abutment groove 6a have a certain slope to increase the contact area between the two. Generally, lubricant is filled in the contact gap between the two to reduce friction. A larger area can accommodate more lubricant.

[0031] Preferably, the auxiliary device for installing rail vehicle components further includes multiple linear slide rails 10, which are parallel and arranged along the second direction and fixedly connected to the first mounting plate 4. The linear slide rails 10 and the first mounting plate 4 can be connected by welding, riveting, bolting or other methods. The second mounting plate 5 has multiple sliding grooves 5a, which correspond one-to-one with the multiple linear slide rails 10 and are slidably connected.

[0032] Preferably, the rail vehicle component installation auxiliary device further includes multiple limiting pins 11, which are connected to the first mounting plate 4 and used to restrict the movement of the second mounting plate 5. When the second mounting plate 5 moves to the limit position, it will abut against the limiting pins 11.

[0033] Preferably, the rail vehicle component installation auxiliary device further includes a gear 12, a rack 13, and a rotating handle 14. The gear 12 is fixedly connected to the rotating handle 14 and rotatably connected to the second mounting plate 5. The rack 13 is arranged along the second direction and fixed to the first mounting plate 4, and meshes with the second mounting plate 5. Rotating the rotating handle 14 drives the gear 12 to rotate, thus the second mounting plate 5 moves along the rack 13. Since the components carried on the rotating mounting plate 6 are relatively heavy, moving the components by rotating the handle 14 is more labor-saving.

[0034] In summary, the rail vehicle component installation auxiliary device provided in this application allows for the following steps: First, the lifting platform 2 is raised or lowered so that the height of the component on the rotating mounting frame is close to the installation height. Then, the first mounting plate 4 is slid to bring the component's position in the first direction close to the installation position. Next, the second mounting plate 5 is slid to bring the component's position in the second direction close to the installation position. The rotating mounting frame can be rotated to bring the component to the desired installation angle. By repeating the above adjustments, the component can be adjusted to the installation position. The adjustment range is large and accurate, and the device is easy to use.

[0035] The specific embodiments described above do not constitute a limitation on the scope of protection of this application. Any other corresponding changes and modifications made based on the technical concept of this application should be included within the scope of protection of the claims of this application.

Claims

1. An installation aid for a component of a rail vehicle, characterized in that Includes a fixed plate, a lifting platform, a sliding rod, a first mounting plate, a second mounting plate, and a rotating mounting plate, wherein: The fixed end of the elevator is fixed to the fixed plate; The sliding rod is horizontally positioned, with one end fixedly connected to the drive end of the elevator. The first mounting plate and the sliding rod are slidably connected along a first direction; The second mounting plate is slidably connected to the first mounting plate along a second direction, which is intersected with the first direction; The rotating mounting plate is disposed on the upper side of the second mounting plate and is rotatably connected to the second mounting plate.

2. The rail vehicle component installation aid of claim 1, wherein, The rail vehicle component installation auxiliary device also includes multiple sliding sleeves. The first mounting plate is fixedly connected to the multiple sliding sleeves. The sliding sleeves are sleeved on the sliding rod and slidably connected to the sliding rod.

3. A rail vehicle component mounting aid according to claim 2, characterised in that, The sliding sleeve and the sliding rod have circular cross-sections.

4. The rail vehicle component installation aid of claim 2, wherein, There are two sliding rods, which are arranged in parallel and correspond to the two ends of the first mounting plate, respectively. The first mounting plate and the sliding rods are slidably connected by the sliding sleeve.

5. The rail vehicle component installation aid of claim 2, wherein, The auxiliary device for installing rail vehicle components also includes a positioning bolt, which is threadedly connected to the sliding sleeve and abuts against the surface of the sliding rod.

6. The rail vehicle component installation aid of claim 1, wherein, The auxiliary device for installing rail vehicle components also includes a limiting sleeve, which is threadedly connected to the end of the sliding rod away from the elevator, and the limiting sleeve protrudes from the surface of the sliding rod.

7. The rail vehicle component installation aid of claim 1, wherein, The auxiliary device for installing rail vehicle components also includes multiple linear slide rails, which are parallel to each other and arranged along the second direction and are fixedly connected to the first mounting plate. The second mounting plate has multiple sliding grooves, which correspond one-to-one with the multiple linear slide rails and are slidably connected.

8. A rail vehicle component mounting aid according to claim 7, characterised in that, The rail vehicle component installation auxiliary device also includes multiple limiting pins, which are connected to the first mounting plate and are used to restrict the movement of the second mounting plate.

9. The rail vehicle component mounting aid of claim 1, wherein, The auxiliary device for installing rail vehicle components also includes a gear, a rack, and a rotating handle. The gear is fixedly connected to the rotating handle and rotatably connected to the second mounting plate. The rack is arranged along the second direction and fixed to the first mounting plate, and meshes with the second mounting plate.

10. The auxiliary device for installing rail vehicle components according to claim 1, characterized in that, The second mounting plate has a raised surface forming an annular abutment boss, and the bottom side of the rotating mounting plate has an annular abutment groove, with the abutment boss and the abutment groove engaging and connecting.