Yarn washing device for wiping yarn

Abstract

The utility model relates to the technical field of yarn washing, and discloses a yarn washing device for wiping yarn, which comprises an outer shell, a plurality of transmission rollers for transmitting yarn are arranged in the outer shell, and a pre-washing bin, a main washing bin and a rinsing bin are sequentially arranged in the outer shell from left to right. According to the yarn washing device for wiping yarn, yarn is kept in a tightened state in the moving process by arranging the transmission rollers, the problem of yarn winding is avoided, the pre-washing bin, the main washing bin and the rinsing bin are arranged separately, the water temperature of each bin is independently controlled, the main washing bin simulates the hand washing action to gently extrude the yarn, and the yarn washing efficiency is improved. An ultrasonic generator and ozone injection are integrated in the rinsing bin, low-temperature efficient sterilization is achieved, an atomizer is installed at an outlet of the rinsing bin, a biological enzyme softener is sprayed, yarn fiber hardening is reduced, efficient decontamination and low-damage yarn cleaning are achieved through the functions of multi-stage washing, flexible rubbing and intelligent temperature control, and the hygiene and the repeated utilization rate of wiping yarn are improved.

Description

Technical Field

[0001] This utility model relates to the field of yarn washing technology, specifically a yarn washing device for wiping yarn. Background Technology

[0002] Wiping yarn, also known as wiping cloth, is a cleaning product made of non-woven fabric. It is widely used in chemical, medical, and industrial cleaning fields. After the yarn of the wiping yarn is recycled, it needs to be washed to remove stubborn stains such as blood and oil and to enable reuse. Traditional yarn washing devices mostly use drum or agitator mechanical cleaning, and the single washing mode results in poor cleaning efficiency.

[0003] An existing patent (publication number: CN209989554U) discloses a textile yarn cleaning device, which uses a nozzle to spray water so that the yarn can make more full contact. The drawer-type yarn frame makes it easy to put the yarn in and out. The airflow released by the airflow diversion pipe at the bottom can remove dirt from the yarn. The V-shaped stirring rod accelerates the water flow and can improve the cleaning efficiency. The controller can set the water output and cleaning time to reduce the waste of manpower.

[0004] While the aforementioned patent can improve cleaning efficiency by accelerating water flow through the V-shaped agitator, if the yarn becomes loose during rotation, a large amount of yarn will become entangled in the V-shaped agitator, which is not conducive to cleaning the yarn. At the same time, its single washing mode is difficult to remove stubborn stains such as oil and blood stains, and it lacks disinfection and softening functions, thus failing to meet the high standard requirements of medical wiping gauze. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a yarn washing device for wiping yarn, which has the advantages of multi-stage cleaning, sterilization and disinfection, and softening and cleaning, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a yarn washing device for wiping yarn, comprising an outer shell, wherein multiple transmission rollers for driving yarn are installed inside the outer shell, and a pre-washing chamber, a main washing chamber, and a rinsing chamber are arranged sequentially from left to right inside the outer shell, an intelligent scanning device is fixed at the left end of the outer shell, and a yarn softening device is installed at the right end of the outer shell, and corresponding water inlet pipes and drain pipes are provided on the bottom surfaces of the pre-washing chamber, the main washing chamber, and the rinsing chamber;

[0007] Each of the pre-wash chamber, main wash chamber, and rinsing chamber is equipped with an independent temperature control device. The control device includes a heating module installed on the bottom wall of the outer shell and a temperature sensor installed on the inner side of the outer shell.

[0008] Furthermore, a turntable is provided inside the pre-washing chamber. The turntable is rotatably connected to the inner bottom wall of the outer shell. Multiple push plates arranged in a circle are fixed on the upper surface of the turntable. A first motor is installed on the bottom surface of the outer shell, and the output end of the first motor is connected to the turntable.

[0009] With the above scheme, the first motor can drive the turntable to rotate, and the rotation of the turntable can drive the push plate to rotate. The push plate drives the water flow inside the pre-washing chamber to flow, and the water flow performs preliminary cleaning on the yarn to remove floating dust from the yarn surface.

[0010] Furthermore, two sets of silicone corrugated rollers are rotatably connected to the inner wall of the main washing chamber. The outer surface of the silicone corrugated rollers is fixed with silicone protrusions arranged in a circle. Two second motors are installed on the front of the outer shell, and the output end of the second motors is connected to the silicone corrugated rollers.

[0011] With the above solution, the second motor can drive the silicone corrugated roller to rotate. The rotation direction of the silicone corrugated roller is opposite to the movement direction of the yarn, simulating the action of hand washing to gently squeeze the yarn.

[0012] Furthermore, a first storage cylinder is provided on the upper surface of the outer shell, the interior of the first storage cylinder is filled with detergent, a first pump is installed on the side of the first storage cylinder, the input end of the first pump is connected to the first storage cylinder, and the output end of the first pump is connected to the main washing chamber.

[0013] The above scheme allows detergent to be pumped into the main washing chamber via the first pump.

[0014] Furthermore, an ozone generator for the rinsing chamber is provided on the upper surface of the outer shell, and the output end of the ozone generator is connected to the rinsing chamber.

[0015] The above method uses an ozone generator to produce ozone, which is then introduced into the rinsing chamber to sterilize the yarn.

[0016] Furthermore, an ultrasonic generator for the rinsing chamber is provided on the bottom surface of the outer casing, and the output end of the ultrasonic generator is installed on the bottom surface of the rinsing chamber.

[0017] The above method utilizes an ultrasonic generator to create cavitation, penetrating deep into the fiber gaps to break down stubborn stains without damaging the yarn.

[0018] Furthermore, the scanning device includes a fixing plate mounted on the upper surface of the outer casing, and a scanning camera is mounted on the bottom surface of the fixing plate. The yarn softening device includes an auxiliary cylinder fixed to the right end of the outer casing. An atomizer is disposed inside the auxiliary cylinder. A second storage cylinder is mounted on the upper surface of the auxiliary cylinder. The second storage cylinder is filled with a biological enzyme softener. A second pump is mounted on the upper surface of the auxiliary cylinder. The input end of the second pump is connected to the second storage cylinder, and the output end of the second pump is connected to the atomizer.

[0019] The above solution uses a scanning camera combined with AI algorithms to identify the type and degree of stains on the yarn, and the atomizer can spray a bio-enzyme softener to reduce the hardening of the yarn fibers.

[0020] Furthermore, a PLC control panel is installed on the front of the housing, and the PLC control panel is connected to the first motor, the second motor, the first pump, the second pump, the intelligent scanning device, the heating module, and the temperature sensor.

[0021] The above solution allows for the control of the opening and closing of the corresponding equipment via a PLC control panel.

[0022] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0023] This yarn washing device for wiping yarn maintains the yarn's tension during movement by using a transmission roller, preventing yarn tangling. It features separate pre-wash, main wash, and rinse chambers, each with independently controlled water temperature. The main wash chamber is equipped with a silicone corrugated roller that gently squeezes the yarn, simulating hand washing. The rinse chamber integrates an ultrasonic generator and ozone injection for efficient low-temperature sterilization. An atomizer at the rinse chamber outlet sprays a bio-enzyme softener to reduce yarn fiber hardening. Through multi-stage washing, gentle rubbing, and intelligent temperature control, it achieves efficient stain removal and low-damage yarn cleaning, improving the hygiene and reusability of the wiping yarn. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present application;

[0025] Figure 2 This is a diagram showing the internal structure of the overall outer shell of this application;

[0026] Figure 3 This is a sectional view of the overall outer casing of this application from the front view;

[0027] Figure 4 This is a side view of the overall atomizer of this application.

[0028] In the picture:

[0029] 1. Outer casing; 2. Drive roller;

[0030] 3. Pre-washing chamber; 301. Turntable; 302. Push plate; 303. First motor;

[0031] 4. Main washing chamber; 401. Silicone corrugated roller; 402. Second motor; 403. First storage cylinder; 404. First pump;

[0032] 5. Rinse tank; 501. Ozone generator; 502. Ultrasonic generator;

[0033] 6. Intelligent scanning device; 601. Fixing plate; 602. Scanning camera;

[0034] 7. Yarn softening device; 701. Auxiliary cylinder; 702. Atomizer; 703. Second storage cylinder; 704. Second pump;

[0035] 8. Water inlet pipe; 9. Drain pipe;

[0036] 10. Control device; 1001. Heating module; 1002. Temperature sensor;

[0037] 11. PLC control panel. Detailed Implementation

[0038] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0039] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of a yarn washing device for wiping yarn includes an outer shell 1. Multiple drive rollers 2 for driving yarn are installed inside the outer shell 1. From left to right, a pre-wash chamber 3, a main wash chamber 4, and a rinsing chamber 5 are arranged inside the outer shell 1. An intelligent scanning device 6 is fixed to the left end of the outer shell 1, and a yarn softening device 7 is installed to the right end of the outer shell 1. The bottom surfaces of the pre-wash chamber 3, the main wash chamber 4, and the rinsing chamber 5 are all provided with corresponding water inlet pipes 8 and drain pipes 9.

[0040] Each of the pre-wash chamber 3, the main wash chamber 4, and the rinsing chamber 5 is equipped with an independent temperature control device 10. The control device 10 includes a heating module 1001 installed on the bottom wall of the outer shell 1 and a temperature sensor 1002 installed on the inner side of the outer shell 1.

[0041] Please see Figure 1 , Figure 2 and Figure 3 The pre-wash chamber 3 is equipped with a turntable 301, which is rotatably connected to the inner bottom wall of the outer shell 1. Multiple circumferentially arranged push plates 302 are fixed to the upper surface of the turntable 301. A first motor 303 is mounted on the bottom surface of the outer shell 1, and its output is connected to the turntable 301. The first motor 303 drives the turntable 301 to rotate, which in turn drives the push plates 302 to rotate. The push plates 302 cause the water inside the pre-wash chamber 3 to flow, and the water flow affects the yarn. A preliminary cleaning is performed to remove surface dust from the yarn. Two sets of silicone corrugated rollers 401 are rotatably connected to the inner wall of the main washing chamber 4. The outer surface of the silicone corrugated rollers 401 is fixed with silicone protrusions arranged in a circle. Two second motors 402 are installed on the front of the outer shell 1. The output end of the second motors 402 is connected to the silicone corrugated rollers 401. The second motors 402 can drive the silicone corrugated rollers 401 to rotate. The rotation direction of the silicone corrugated rollers 401 is opposite to the movement direction of the yarn, simulating the action of hand washing to gently squeeze the yarn.

[0042] Please see Figure 1 , Figure 2 and Figure 3 The upper surface of the outer shell 1 is provided with a first storage cylinder 403, which is filled with detergent. A first pump 404 is installed on the side of the first storage cylinder 403. The input end of the first pump 404 is connected to the first storage cylinder 403, and the output end of the first pump 404 is connected to the main washing chamber 4. The detergent can be pumped to the main washing chamber 4 through the first pump 404. An ozone generator 501 for rinsing chamber 5 is provided on the upper surface of the outer shell 1. The output end of the ozone generator 501 is connected to the rinsing chamber 5. Ozone can be generated by the ozone generator 501. The ozone can be introduced into the rinsing chamber 5 to sterilize the yarn.

[0043] Please see Figure 2 , Figure 3 and Figure 4An ultrasonic generator 502 for the rinsing chamber 5 is provided on the bottom surface of the outer casing 1. The output end of the ultrasonic generator 502 is installed on the bottom surface of the rinsing chamber 5. The ultrasonic generator 502 generates cavitation to penetrate deep into the fiber gaps, decomposing stubborn stains without damaging the yarn. The scanning device includes a fixing plate 601 installed on the upper surface of the outer casing 1. A scanning camera 602 is installed on the bottom surface of the fixing plate 601. The yarn softening device 7 includes an auxiliary cylinder 701 fixed to the right end of the outer casing 1. An atomizer 702 is provided inside the auxiliary cylinder 701. A second storage cylinder 703 is installed on the upper surface of the auxiliary cylinder 701. The second storage cylinder 703 is filled with a biological enzyme softener. A second pump 704 is mounted on the surface. The input end of the second pump 704 is connected to the second storage cylinder 703, and the output end of the second pump 704 is connected to the atomizer 702. The type and degree of yarn stains are identified by scanning camera 602 combined with AI algorithm. The atomizer 702 can spray bio-enzyme softener to reduce yarn fiber hardening. A PLC control panel 11 is mounted on the front of the outer casing 1. The PLC control panel 11 is connected to the first motor 303, the second motor 402, the first pump 404, the second pump 704, the intelligent scanning device 6, the heating module 1001, and the temperature sensor 1002. The opening and closing of the corresponding equipment can be controlled through the PLC control panel 11.

[0044] This embodiment of a yarn washing device for wiping yarn uses a transmission roller 2 to keep the yarn taut during movement, avoiding yarn tangling. It features a pre-wash chamber 3, a main wash chamber 4, and a rinsing chamber 5, each with independently controlled water temperature. The main wash chamber 4 is equipped with a silicone corrugated roller 401 to gently squeeze the yarn, simulating hand washing. The rinsing chamber 5 integrates an ultrasonic generator 502 and ozone injection for low-temperature, high-efficiency sterilization. An atomizer 702 is installed at the outlet of the rinsing chamber 5 to spray a bio-enzyme softener, reducing yarn fiber hardening. Through multi-stage washing, gentle rubbing, and intelligent temperature control, it achieves efficient stain removal and low-damage yarn cleaning, improving the hygiene and reusability of the wiping yarn.

[0045] It should be noted that during maintenance, the inner wall of the outer casing 1 needs to be rinsed with a cleaning agent, and the ozone generator 501 filter element should be replaced regularly.

[0046] The working principle of the above embodiment is as follows: When in use, the transmission roller 2 is set to keep the yarn taut during movement, avoiding the problem of yarn tangling. The scanning camera 602 combined with AI algorithm identifies the type and degree of yarn stains. The rotation of the turntable 301 drives the push plate 302 to rotate. The push plate 302 drives the water flow inside the pre-wash chamber 3 to flow. The water flow performs preliminary cleaning on the yarn to remove surface dust. After pre-washing in the pre-wash chamber 3, the yarn enters the main wash chamber 4. The rotation direction of the silicone corrugated roller 401 is opposite to the movement direction of the yarn, simulating the hand washing action to gently squeeze the yarn. At the same time, the first pump 404 can pump detergent to the main wash chamber 4.

[0047] Next, the yarn enters the rinsing chamber 5, where ozone is generated by the ozone generator 501. The ozone is introduced into the rinsing chamber 5 to sterilize the yarn. The ultrasonic generator 502 creates cavitation to penetrate deep into the fiber gaps, breaking down stubborn stains without damaging the yarn. After rinsing, the atomizer 702 can spray a bio-enzyme softener to reduce the hardening of the yarn fibers. Through multi-stage washing, gentle rubbing, and intelligent temperature control, efficient stain removal and low-damage yarn cleaning are achieved, improving the hygiene and reusability of the wiping yarn.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0049] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A yarn washing device for wiping yarns, comprising an outer housing (1), characterized in that: The outer shell (1) is equipped with multiple drive rollers (2) for driving yarn. The outer shell (1) is arranged from left to right as a pre-wash chamber (3), a main wash chamber (4) and a rinsing chamber (5). The left end of the outer shell (1) is fixed with an intelligent scanning device (6). The right end of the outer shell (1) is equipped with a yarn softening device (7). The bottom surfaces of the pre-wash chamber (3), the main wash chamber (4) and the rinsing chamber (5) are all equipped with corresponding water inlet pipes (8) and drain pipes (9). Each of the pre-wash chamber (3), main wash chamber (4) and rinsing chamber (5) is equipped with a control device (10) capable of independent temperature control. The control device (10) includes a heating module (1001) installed on the bottom wall of the outer shell (1) and a temperature sensor (1002) installed on the inner side of the outer shell (1).

2. A yarn washing device for wiping yarn according to claim 1, characterized in that: The pre-washing chamber (3) is equipped with a turntable (301) inside. The turntable (301) is rotatably connected to the inner bottom wall of the outer shell (1). Multiple push plates (302) arranged in a circle are fixed on the upper surface of the turntable (301). A first motor (303) is installed on the bottom surface of the outer shell (1). The output end of the first motor (303) is connected to the turntable (301).

3. A yarn washing device for wiping yarn according to claim 1, characterized in that: The inner wall of the main washing chamber (4) is rotatably connected to two sets of silicone corrugated rollers (401). The outer surface of the silicone corrugated rollers (401) is fixed with silicone protrusions arranged in a circle. Two second motors (402) are installed on the front of the outer shell (1). The output end of the second motors (402) is connected to the silicone corrugated rollers (401).

4. A yarn washing device for wiping yarn according to claim 1, characterized in that: The upper surface of the outer shell (1) is provided with a first storage cylinder (403), the interior of the first storage cylinder (403) is filled with detergent, a first pump (404) is installed on the side of the first storage cylinder (403), the input end of the first pump (404) is connected to the first storage cylinder (403), and the output end of the first pump (404) is connected to the main washing chamber (4).

5. A yarn washing device for wiping yarn according to claim 1, characterized in that: The upper surface of the outer shell (1) is provided with an ozone generator (501) for the rinsing chamber (5), and the output end of the ozone generator (501) is connected to the rinsing chamber (5).

6. A yarn washing device for wiping yarn according to claim 1, characterized in that: An ultrasonic generator (502) for rinsing chamber (5) is provided on the bottom surface of the outer shell (1), and the output end of the ultrasonic generator (502) is installed on the bottom surface of the rinsing chamber (5).

7. A yarn washing device for wiping yarn according to claim 1, characterized in that: The scanning device includes a fixing plate (601) mounted on the upper surface of the outer shell (1), and a scanning camera (602) is mounted on the bottom surface of the fixing plate (601). The yarn softening device (7) includes an auxiliary cylinder (701) fixed to the right end of the outer shell (1). An atomizer (702) is provided inside the auxiliary cylinder (701). A second storage cylinder (703) is mounted on the upper surface of the auxiliary cylinder (701). The second storage cylinder (703) is filled with a biological enzyme softener. A second pump (704) is mounted on the upper surface of the auxiliary cylinder (701). The input end of the second pump (704) is connected to the second storage cylinder (703), and the output end of the second pump (704) is connected to the atomizer (702).

8. A yarn washing device for wiping yarn according to claim 1, characterized in that: The front of the outer casing (1) is equipped with a PLC control panel (11), which is connected to the first motor (303), the second motor (402), the first pump (404), the second pump (704), the intelligent scanning device (6), the heating module (1001), and the temperature sensor (1002).

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