High-altitude equipment test jointing clamp

By designing a high-altitude equipment test wiring clamp, the safety hazards and low efficiency of high-altitude operations in traditional electrical testing methods are solved, enabling efficient and safe wiring and disconnection operations, which are suitable for substations and other scenarios.

CN224152534UActive Publication Date: 2026-04-21INNER MONGOLIA ELECTRIC POWER (GRP) CO LTD WUHAI POWER SUPPLY BRANCH
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
INNER MONGOLIA ELECTRIC POWER (GRP) CO LTD WUHAI POWER SUPPLY BRANCH
Filing Date
2025-03-26
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional electrical testing methods suffer from safety hazards and low efficiency when operating at heights, especially in substations, where climbing and using boom trucks for wiring and disconnection operations are time-consuming and inconvenient.

Method used

A high-altitude equipment test wiring clamp was designed, including an insulating rod, an extension rod, a self-locking mechanism, a connecting mechanism, and an angle conversion mechanism. It can be quickly assembled and adjusted and is suitable for wiring requirements at different heights and angles.

Benefits of technology

It improves the safety and efficiency of high-altitude wiring, can flexibly adapt to various wiring scenarios, meets the multi-sided wiring needs of equipment such as transformers, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224152534U_ABST
    Figure CN224152534U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of jointing clamps, in particular to a high-altitude equipment test jointing clamp, which comprises an insulating rod, a first extension rod, a second extension rod, a connecting mechanism, an angle conversion mechanism and a jointing clamp assembly, and is characterized in that the insulating rod, the first extension rod and the second extension rod are respectively connected through self-locking mechanisms; the insulating rod, the first extension rod and the second extension rod are combined for use according to the use height, one end of the connecting mechanism and one end of the angle conversion mechanism can be combined with the jointing clamp assembly, and the other end of the connecting mechanism and the other end of the angle conversion mechanism can be connected with the insulating rod, the first extension rod and the second extension rod respectively. Rapid assembly of the insulating rod, the first extension rod and the second extension rod is achieved through the self-locking mechanism, high-altitude wiring can be achieved, testers can rotate wiring through hands, wiring on the high side, the middle side and the low side of a transformer is achieved, it is ensured that installation and disassembly are easy, convenient and rapid, and the device is light in weight and convenient to carry with a storage box.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of wiring clamp technology, and in particular to a wiring clamp for testing high-altitude equipment. Background Technology

[0002] In power systems, substation electrical testing is a crucial step in ensuring the normal operation of electrical equipment. Traditional electrical testing methods mainly include personnel climbing and using boom trucks for wiring and disconnection operations. While both methods have their advantages and disadvantages, they both have significant shortcomings in practical applications:

[0003] Firstly, personnel directly climbing to high places to perform wiring and disconnection operations pose a risk of falling from heights, especially for vertical sleeves, where climbing is extremely difficult and it is almost impossible to complete high-altitude wiring work. The climbing process takes a long time, increasing the overall test time, and also requires a high level of physical strength and technical skills from the operators.

[0004] Secondly, the preparation work for using the boom lift truck (such as fixing, retraction, safety measures, and personnel moving back and forth to the platform) takes a long time, which significantly affects work efficiency. Some boom lift trucks have lifting and extension limit issues, which prevents wiring and disconnection from being completed in one go during on-site testing. The boom lift truck needs to be moved in the middle, which further prolongs the operation time. In addition, some substation transformers are equipped with fire sprinkler brackets, which prevent the boom lift truck from approaching the equipment for wiring, and personnel still need to climb. Utility Model Content

[0005] The purpose of this utility model is to provide a high-altitude equipment test wiring clamp that addresses the safety hazards and low efficiency associated with traditional junction box disconnection operations.

[0006] This utility model provides a high-altitude equipment test wiring clamp, including an insulating rod, an extension rod one, an extension rod two, a connecting mechanism, an angle conversion mechanism, and a wiring clamp assembly. The insulating rod, extension rod one, and extension rod two are connected to each other through a self-locking mechanism. The insulating rod, extension rod one, and extension rod two can be combined for use according to the operating height. One end of the connecting mechanism and the angle conversion mechanism can be combined with the wiring clamp assembly, and the other end of the connecting mechanism and the angle conversion mechanism can be connected to the insulating rod, extension rod one, and extension rod two, respectively. An insulating handle is provided at the tail end of the insulating rod.

[0007] Preferably, the self-locking mechanism includes a lower self-locking sleeve and an upper self-locking sleeve. The lower self-locking sleeve is installed at the front end of the insulating rod, extension rod one, and extension rod two, respectively, and the upper self-locking sleeve is installed at the tail end of extension rod one and extension rod two, respectively. The upper self-locking sleeve and the lower self-locking sleeve are inserted into each other.

[0008] Preferably, the self-locking lower sleeve is provided with a positioning pin inside, and the self-locking upper sleeve is provided with positioning grooves on both sides. The positioning grooves are engaged with the positioning pins. A threaded sleeve is rotatably provided on the outer side of the self-locking lower sleeve, and the threaded sleeve is threadedly connected to the external thread of the self-locking upper sleeve.

[0009] Preferably, the connection mechanism includes an upper sleeve connector and a lower sleeve connector. The upper sleeve connector is welded to the lower end of the wiring clamp assembly, and the lower sleeve connector is welded to an independent self-locking upper sleeve. The upper sleeve connector and the lower sleeve connector are plugged into each other.

[0010] Preferably, the connector assembly includes a screw, a sleeve connector welded to the lower end of the screw, a screw threadedly connected to the clamp body, an aluminum alloy tube inside the clamp body, an insulating pad inside the aluminum alloy tube, and a rotating groove on the lower side of both the aluminum alloy tube and the insulating pad. A rotating head fixedly mounted at the top of the screw rotates within the rotating groove.

[0011] Preferably, a limiting block is provided on the inner side of the clamp, and one side of the insulating pad is slidably connected to the limiting block.

[0012] Preferably, a voltage terminal is provided on the lower side of the clamp body. The voltage terminal includes a wing screw, which passes through a washer and is threadedly connected to the clamp body.

[0013] Preferably, a current terminal is provided on one side of the aluminum alloy tube, and the current terminal includes a wing screw that is threadedly connected to the aluminum alloy tube.

[0014] Preferably, the first wing screw is equipped with a first hexagonal nut, and the second wing screw is equipped with a second hexagonal nut.

[0015] Preferably, the angle conversion mechanism includes a fixed base, a bevel gear one rotatably disposed on the lower side of the fixed base, a self-locking upper sleeve connected to the rotating shaft of the bevel gear one, a bevel gear two rotatably disposed on the side wall of the fixed base, a sleeve lower connector connected to the rotating shaft of the bevel gear two, and the bevel gear one meshing with the bevel gear two.

[0016] This utility model provides a high-altitude equipment test clamp, which, compared with the prior art, has the following advantages:

[0017] 1. This utility model achieves rapid assembly of the insulating rod, extension rod one, and extension rod two through a self-locking mechanism, meeting the needs of different height scenarios and ensuring simple and quick installation and disassembly. The device is lightweight and easy to carry in a storage box. The wiring clamp assembly rotates smoothly and clamps firmly. It can not only achieve high-altitude wiring, but also allow testers to rotate the wiring by hand, thus enabling one device to meet the wiring needs of the high, medium, and low voltage sides of the transformer.

[0018] 2. By replacing the connection mechanism and the angle conversion mechanism, this utility model can be flexibly adjusted according to the height and angle of different equipment, ensuring that one set of devices is suitable for multiple wiring scenarios and meets the problem that the clamping angles of current transformers, voltage transformers, surge arresters and transformers are different. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the installation state of the angle conversion mechanism according to an embodiment of the present utility model;

[0022] Figure 3 This is a schematic diagram showing the overall structure of an embodiment of the present utility model.

[0023] Figure 4 This is a schematic diagram showing the disassembled structure of the connector assembly according to an embodiment of the present utility model;

[0024] Figure 5 This is an embodiment of the present utility model. Figure 4 A schematic diagram of the structure at point A;

[0025] Figure 6 This is a schematic diagram showing the disassembled structure of the aluminum alloy and insulating pad according to an embodiment of the present invention;

[0026] Figure 7 This is a cross-sectional view of the connection mechanism structure according to an embodiment of the present utility model;

[0027] Figure 8 This is a schematic diagram of the angle conversion mechanism in an embodiment of the present invention.

[0028] Figure label:

[0029] 1. Insulating rod; 11. Extension rod one; 12. Extension rod two; 13. Insulating handle; 2. Self-locking lower sleeve; 21. Positioning pin; 22. Threaded sleeve; 23. Self-locking upper sleeve; 24. Positioning groove; 3. Upper sleeve connector; 31. Lower sleeve connector; 4. Screw; 41. Rotary head; 5. Clamp; 51. Washer; 52. Wing screw one; 53. Hex nut one; 54. Aluminum alloy tube; 55. Wing screw two; 56. Hex nut two; 57. Rotary groove; 58. Limiting block; 59. Insulating pad; 6. Fixing base; 61. Bevel gear one; 62. Bevel gear two. Detailed Implementation

[0030] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0031] Please refer to Figures 1-8 This utility model provides a high-altitude equipment test wiring clamp, including an insulating rod 1, an extension rod one 11, an extension rod two 12, a connecting mechanism, an angle conversion mechanism, and a wiring clamp assembly. The tail end of the insulating rod 1 is provided with an insulating handle 13. The insulating rod 1, the extension rod one 11, and the extension rod two 12 can be made of materials such as fiberglass or epoxy resin, which have good insulation performance and are not easily corroded.

[0032] The insulating rod 1, extension rod 11, and extension rod 2 12 are connected by a self-locking mechanism. Depending on the usage height, the insulating rod 1, extension rod 11, and extension rod 2 12 can be used in combination. The insulating rod 1 can be used alone, or the insulating rod 1 can be combined with the extension rod 11, or the insulating rod 1 can be combined with the extension rod 2 12, or the insulating rod 1, extension rod 11, and extension rod 2 12 can be used simultaneously. This allows one set of equipment to meet the high, medium, and low voltage three-sided wiring requirements of the transformer.

[0033] like Figure 7 As shown, the self-locking mechanism includes a self-locking lower sleeve 2 and a self-locking upper sleeve 23. The self-locking lower sleeve 2 is installed at the front end of the insulating rod 1, extension rod 11 and extension rod 22 respectively, and the self-locking upper sleeve 23 is installed at the tail end of extension rod 11 and extension rod 22 respectively. The self-locking upper sleeve 23 and the self-locking lower sleeve 2 are inserted and engaged to realize the quick assembly and disassembly of the insulating rod 1, extension rod 11 and extension rod 22.

[0034] Meanwhile, a positioning pin 21 is provided inside the self-locking lower sleeve 2, and positioning grooves 24 are provided on both sides of the self-locking upper sleeve 23. When the positioning grooves 24 and the positioning pins 21 are engaged, the threaded sleeve 22 rotatably provided on the outer side of the self-locking lower sleeve 2 is rotated so that the threaded sleeve 22 is connected to the external thread of the self-locking upper sleeve 23, thereby strengthening the connection effect between the two.

[0035] like Figure 1 and Figure 2 As shown, one end of the connecting mechanism and the angle conversion mechanism can be combined with the terminal clamp assembly, and the other end of the connecting mechanism and the angle conversion mechanism can be connected to the insulating rod 1, the extension rod 11, and the extension rod 12, respectively. Currently, the clamping angles of current transformers, voltage transformers, surge arresters, and transformers are different. Therefore, the design of the angle adjustment device must consider the above two angle clamping. Thus, the connecting mechanism and the angle conversion mechanism need to be replaced according to the application scenario.

[0036] Among them, such as Figure 3 As shown, the connecting mechanism includes an upper sleeve connector 3 and a lower sleeve connector 31. The upper sleeve connector 3 is welded to the lower end of the wiring clamp assembly, and the lower sleeve connector 31 is welded to an independent self-locking upper sleeve 23. The lower sleeve connector 31 and this independent self-locking upper sleeve 23 form a connector. When the independent self-locking upper sleeve 23 is inserted into the self-locking lower sleeve 2 of the insulating rod 1 or the extension rod 11 or the extension rod 22, the connector is installed. Then, the upper sleeve connector 3 and the lower sleeve connector 31 are inserted and engaged to complete the installation of the wiring clamp assembly. At this time, the device can be used.

[0037] When using, such as Figure 4 As shown, the connector assembly includes a screw 4, with a sleeve upper connector 3 welded to the lower end of the screw 4. The sleeve upper connector 3 is used to connect with the aforementioned connector. The upper end of the screw 4 is threadedly connected to the clamp body 5. An aluminum alloy tube 54 is provided inside the clamp body 5, and an insulating pad 59 is provided inside the aluminum alloy tube 54 to provide electrical isolation. Rotary grooves 57 are provided on the lower sides of both the aluminum alloy tube 54 and the insulating pad 59. A rotating head 41 fixedly provided at the top of the screw 4 rotates within the two rotating grooves 57. Since the groove inside the sleeve upper connector 3 has sharp edges, and the outer side of the sleeve lower connector 31 also has sharp edges, the screw 4 can be rotated by rotating the insulating rod 1. The screw 4 moves upward with the aluminum alloy tube 54 through the rotating head 41 in the two rotating grooves 57, thus enabling the clamp body 5 to open and close.

[0038] Furthermore, a limiting block 58 is provided on the inner side of the clamp 5, and one side of the insulating pad 59 is slidably connected to the limiting block 58 to limit the aluminum alloy tube 54, so that it can move up and down horizontally and stably.

[0039] like Figure 4 As shown, a voltage terminal is provided on the lower side of the clamp 5 for voltage measurement. The voltage terminal includes a wing screw 52, ​​which passes through the washer 51 and is threaded to the clamp 5. The wing screw 52 is very convenient for tightening and loosening the test wires, and can be tightened without a wrench.

[0040] like Figure 6As shown, a current terminal is provided on one side of the aluminum alloy tube 54. The current terminal includes a wing screw 2 55 that is threaded to the aluminum alloy tube 54, and a hexagonal nut 1 53 is provided on the wing screw 1 52, and a hexagonal nut 2 56 is provided on the wing screw 2 55. This makes the voltage and current terminals more secure and less likely to fall off when connecting and disconnecting at heights.

[0041] like Figure 2 and Figure 8 As shown, when it is necessary to change the operating angle, an angle conversion mechanism is installed. The angle conversion mechanism includes a fixed base 6. A bevel gear 61 is rotatably mounted on the lower side of the fixed base 6. A self-locking upper sleeve 23 is connected to the rotating shaft of the bevel gear 61. The self-locking upper sleeve 23 can be connected to the self-locking lower sleeve 2 at the front end of the insulating rod 1, the extension rod 11, and the extension rod 22.

[0042] A second bevel gear 62 is rotatably mounted on the side wall of the fixed base 6. A lower sleeve connector 31 is connected to the shaft of the second bevel gear 62. The lower sleeve connector 31 can be connected to the upper sleeve connector 3 welded to the lower end of the screw 4. By meshing the first bevel gear 61 with the second bevel gear 62, the angle of the wiring clamp assembly can be changed.

[0043] In summary, the working principle of the high-altitude equipment test wiring clamp of this utility model embodiment is as follows: the self-locking mechanism enables the rapid assembly of the insulating rod 1, extension rod 11 and extension rod 2 12, which can meet the needs of different height scenarios. It can not only realize high-altitude wiring, but also allow testers to rotate the wiring by hand, so that one device can meet the wiring of the high, medium and low sides of the transformer. By replacing the connection mechanism and the angle conversion mechanism, it can be flexibly adjusted according to the height and angle of different equipment, ensuring that one device is suitable for multiple wiring scenarios.

[0044] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-altitude equipment test connector, comprising an insulating rod (1), an extension rod one (11), an extension rod two (12), a connecting mechanism, an angle conversion mechanism and a connector assembly, characterized in that: The insulating rod (1), extension rod one (11) and extension rod two (12) are connected by a self-locking mechanism. The insulating rod (1), extension rod one (11) and extension rod two (12) can be used in combination according to the usage height. One end of the connecting mechanism and the angle conversion mechanism can be combined with the wiring clamp assembly. The other end of the connecting mechanism and the angle conversion mechanism can be connected to the insulating rod (1), extension rod one (11) and extension rod two (12) respectively. An insulating handle (13) is provided at the tail end of the insulating rod (1).

2. The high altitude equipment test adapter of claim 1, wherein: The self-locking mechanism includes a self-locking lower sleeve (2) and a self-locking upper sleeve (23). The self-locking lower sleeve (2) is installed at the front end of the insulating rod (1), extension rod one (11) and extension rod two (12) respectively. The self-locking upper sleeve (23) is installed at the tail end of extension rod one (11) and extension rod two (12) respectively. The self-locking upper sleeve (23) and the self-locking lower sleeve (2) are inserted into each other.

3. The high altitude equipment test adapter of claim 2, wherein: The self-locking lower sleeve (2) is provided with a positioning pin (21) inside. The self-locking upper sleeve (23) is provided with positioning grooves (24) on both sides. The positioning grooves (24) are engaged with the positioning pins (21). The self-locking lower sleeve (2) is provided with a threaded sleeve (22) on the outside. The threaded sleeve (22) is connected to the external thread of the self-locking upper sleeve (23).

4. The high altitude equipment test adapter of claim 3, wherein: The connection mechanism includes an upper sleeve connector (3) and a lower sleeve connector (31). The upper sleeve connector (3) is welded to the lower end of the wiring clamp assembly, and the lower sleeve connector (31) is welded to an independent self-locking upper sleeve (23). The upper sleeve connector (3) and the lower sleeve connector (31) are plugged into each other.

5. The high altitude equipment test adapter of claim 4, wherein: The wiring clamp assembly includes a screw (4), with a sleeve upper connector (3) welded to the lower end of the screw (4), and the upper end of the screw (4) threadedly connected to the clamp body (5). An aluminum alloy tube (54) is provided inside the clamp body (5), and an insulating pad (59) is provided inside the aluminum alloy tube (54). A rotating groove (57) is provided on the lower side of both the aluminum alloy tube (54) and the insulating pad (59). A rotating head (41) fixedly provided at the top of the screw (4) rotates in the rotating groove (57).

6. The high altitude equipment test adapter of claim 5, wherein: The clamp (5) is provided with a limiting block (58) on its inner side, and one side of the insulating pad (59) is slidably connected to the limiting block (58).

7. The high altitude device test adapter of claim 6, wherein: The clamp (5) is provided with a voltage terminal on its lower side. The voltage terminal includes a wing screw (52), which passes through a washer (51) and is threadedly connected to the clamp (5).

8. The high altitude equipment test adapter of claim 7, wherein: A current terminal is provided on one side of the aluminum alloy tube (54), and the current terminal includes a wing screw (55) that is threadedly connected to the aluminum alloy tube (54).

9. The high altitude equipment test adapter of claim 8, wherein: The first wing screw (52) is equipped with a first hexagonal nut (53), and the second wing screw (55) is equipped with a second hexagonal nut (56).

10. The high altitude device test adapter of claim 4, wherein: The angle conversion mechanism includes a fixed seat (6), a bevel gear 1 (61) is rotatably mounted on the lower side of the fixed seat (6), a self-locking upper sleeve (23) is connected to the shaft of the bevel gear 1 (61), a bevel gear 2 (62) is rotatably mounted on the side wall of the fixed seat (6), a sleeve lower connector (31) is connected to the shaft of the bevel gear 2 (62), and the bevel gear 1 (61) meshes with the bevel gear 2 (62).