Porous polymer recyclable water absorption layer disc for collagen concentration

Abstract

The utility model discloses a porous macromolecule recyclable water absorption layer disc for collagen concentration, which comprises a fixing frame and further comprises a supporting mechanism, the supporting mechanism comprises two protection plates installed on the inner wall of the fixing frame, the two protection plates are symmetrically arranged at the two ends of the fixing frame, and the two protection plates are arranged on the inner wall of the fixing frame. A first connecting plate and a second connecting plate are installed on the inner wall of the fixing frame, a plurality of connecting blocks are connected to the outer walls of the two sides of the first connecting plate and the second connecting plate in an annular array mode, a water suction disc set is installed on the inner wall of the fixing frame, and a plurality of connecting grooves are formed in the water suction disc set. The plurality of connecting blocks are matched with the plurality of connecting grooves; and the separating mechanism is positioned in the water absorption disc group. The porous polymer recyclable water absorption layer disc for collagen concentration disclosed by the utility model has the effects that the service life of the water absorption layer disc is prolonged, the use cost is reduced, and the concentration purity of collagen is improved.

Description

Technical Field

[0001] This utility model relates to the field of collagen concentration technology, and in particular to a porous polymer recyclable water-absorbing plate for collagen concentration. Background Technology

[0002] Concentration is a crucial step in the extraction and processing of collagen, as its quality and efficiency directly affect the performance and application of subsequent products. Porous polymer recyclable absorbent discs, as the core component for collagen concentration, effectively absorb water from the solution due to their unique material properties and structural design, thereby increasing the collagen concentration. They have broad application prospects in industries such as biopharmaceuticals, cosmetics, and food. With the increasing demand for collagen products from related industries, higher requirements are being placed on the performance, stability, and durability of concentration equipment and its core components.

[0003] However, traditional porous polymer recyclable absorbent trays for collagen concentration are prone to damage and deformation due to the lack of effective support structures when faced with external impacts, mechanical collisions, and vibrations during equipment operation. This leads to a reduced lifespan of the absorbent trays and increased production costs.

[0004] For example, in a collagen production line, the continuous vibrations generated during equipment operation and the flow of solution within the equipment exert a certain impact force on the absorbent trays, causing the traditional single-material absorbent trays to gradually deform. Over time, micro-cracks appear on the surface of the trays, necessitating the shutdown of the equipment and the replacement of the damaged absorbent trays. Utility Model Content

[0005] This utility model discloses a porous polymer recyclable absorbent tray for collagen concentration, aiming to solve the technical problem that traditional porous polymer recyclable absorbent trays for collagen concentration are prone to damage and deformation due to the lack of an effective support structure when faced with external impacts, mechanical collisions, or vibrations during equipment operation. This leads to a reduced service life of the absorbent tray and increased production costs.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A porous polymer recyclable absorbent tray for collagen concentration includes a fixing frame and further includes: a support mechanism: the support mechanism includes a protective plate installed on the inner wall of the fixing frame, two protective plates are symmetrically arranged at both ends of the fixing frame, a first connecting plate and a second connecting plate are installed on the inner wall of the fixing frame, and multiple connecting blocks are connected in a ring array on both outer walls of the first connecting plate and the second connecting plate; an absorbent tray assembly is installed on the inner wall of the fixing frame, and multiple connecting grooves are opened inside the absorbent tray assembly, and the multiple connecting blocks match the multiple connecting grooves; a separation mechanism: the separation mechanism is located inside the absorbent tray assembly.

[0008] In this solution, protective plates are installed at both ends of the inner wall of the fixed frame to provide external protection for the first, second, and third water suction trays. The first and second connecting plates are then installed on the inner wall of the fixed frame as the main supporting components, providing the mounting base for the water suction trays. Multiple connecting blocks on the outer walls of the first and second connecting plates are matched with connecting grooves on the water suction tray assembly to achieve a tight connection. This enhances the structural strength of the water suction tray assembly, making it more resistant to external damage and extending its normal service life. Frequent replacement of the water suction trays is unnecessary, thus reducing operating costs.

[0009] In a preferred embodiment, the separation mechanism comprises a first suction plate, a second suction plate, and a third suction plate that make up the suction plate group. The first suction plate, the second suction plate, and the third suction plate are all provided with a plurality of equally spaced filter holes inside, and the number of filter holes inside the first suction plate, the second suction plate, and the third suction plate decreases sequentially.

[0010] The first absorbent plate in the separation mechanism is the first-layer component. Multiple equidistantly distributed filter holes are formed inside it. The low porosity of the first absorbent plate surface creates an adsorption layer, which then filters substances based on molecular size, blocking larger impurity molecules and preventing them from entering the material. This ensures the purity of the collagen from the source. The second and third absorbent plates, directly below the first, have progressively increasing porosity, providing ample space and unobstructed channels for rapid penetration and diffusion of the collagen solution. Driven by the concentration difference, collagen molecules can quickly migrate along the pore channels into the porous polymer material, making full contact with the adsorption sites and thus improving the purity of the concentrated collagen.

[0011] As described above, a porous polymer recyclable absorbent layer tray for collagen concentration includes a fixing frame and further includes: a support mechanism: the support mechanism includes protective plates installed on the inner wall of the fixing frame, two protective plates being symmetrically arranged at both ends of the fixing frame; a first connecting plate and a second connecting plate are installed on the inner wall of the fixing frame; multiple connecting blocks are connected in a circular array on both outer walls of the first connecting plate and the second connecting plate; an absorbent tray assembly is installed on the inner wall of the fixing frame; multiple connecting grooves are opened inside the absorbent tray assembly, and the multiple connecting blocks match the multiple connecting grooves; and a separation mechanism: the separation mechanism is located inside the absorbent tray assembly. The porous polymer recyclable absorbent layer tray for collagen concentration provided by this utility model has the technical effects of increasing the service life of the absorbent layer tray, reducing the usage cost, and improving the purity of collagen concentration. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a porous polymer recyclable water-absorbing layer disk for collagen concentration proposed in this utility model.

[0013] Figure 2 This is a schematic diagram of the protective plate structure of a porous polymer recyclable water-absorbing tray for collagen concentration proposed in this utility model.

[0014] Figure 3 This is a schematic diagram of the first absorbent plate structure of a porous polymer recyclable absorbent layer for collagen concentration proposed in this utility model.

[0015] Figure 4 For the present utility model in Figure 2 Enlarged view of point A in the image.

[0016] In the attached diagram: 1. Fixing frame; 2. Protective plate; 3. First suction tray; 4. First connecting plate; 5. Second suction tray; 6. Second connecting plate; 7. Third suction tray; 8. Connecting groove; 9. Connecting block. Detailed Implementation

[0017] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0018] This utility model discloses a porous polymer recyclable absorbent tray for collagen concentration. It addresses the shortcomings of traditional porous polymer recyclable absorbent trays for collagen concentration, where the single porous polymer material is prone to damage and deformation due to the lack of effective support structure when exposed to external impacts, mechanical collisions, or vibrations during equipment operation. This leads to a reduced lifespan of the absorbent tray and increased production costs.

[0019] Reference Figure 1 , Figure 2 and Figure 4 A porous polymer recyclable absorbent tray for collagen concentration includes a fixing frame 1 and further includes: a support mechanism: the support mechanism includes protective plates 2 installed on the inner wall of the fixing frame 1, two protective plates 2 are symmetrically arranged at both ends of the fixing frame 1, a first connecting plate 4 and a second connecting plate 6 are installed on the inner wall of the fixing frame 1, and multiple connecting blocks 9 are connected in a ring array on both outer walls of the first connecting plate 4 and the second connecting plate 6, and an absorbent tray assembly is installed on the inner wall of the fixing frame 1, with multiple connecting grooves 8 opened inside the absorbent tray assembly, and multiple connecting blocks 9 matching multiple connecting grooves 8; and a separation mechanism: the separation mechanism is located inside the absorbent tray assembly.

[0020] In this solution, protective plates 2 are installed at both ends of the inner wall of the fixing frame 1 to provide external protection for the first suction plate 3, the second suction plate 5, and the third suction plate 7. At this time, the first connecting plate 4 and the second connecting plate 6 are installed on the inner wall of the fixing frame 1 as the main supporting components to provide the installation base for the suction plates. At this time, multiple connecting blocks 9 on the outer walls of the first connecting plate 4 and the second connecting plate 6 are matched with the connecting grooves 8 on the first suction plate 3, the second suction plate 5, and the third suction plate 7 to achieve a tight connection. This enhances the structural strength of the first suction plate 3, the second suction plate 5, and the third suction plate 7, making them more resistant to external damage, thereby extending their normal service life, eliminating the need for frequent replacement of the suction plate, and reducing the cost of use.

[0021] The first connecting plate 4 and the second connecting plate 6 are connected inside the water suction plate assembly. The water suction plate assembly consists of three layers of water suction plates. By inserting the first connecting plate 4 and the second connecting plate 6 between the three layers of water suction plates in the water suction plate assembly, the structural strength of the water suction plate is enhanced.

[0022] In particular, the protective plate 2 has a honeycomb structure. Through its honeycomb grid design, it can effectively disperse the pressure and impact applied from the outside, improve the compressive strength of the protective plate 2, and prevent structural deformation or damage caused by local stress concentration. At the same time, the honeycomb pores of the protective plate 2 can assist in guiding the flow. In the case of liquid flow impact, it can guide the direction of liquid flow and reduce the direct impact on the absorbent plate.

[0023] Reference Figure 2 and Figure 3 In a preferred embodiment, the separation mechanism comprises a first suction plate 3, a second suction plate 5, and a third suction plate 7 forming a suction plate group. The first suction plate 3, the second suction plate 5, and the third suction plate 7 are all provided with a plurality of equally spaced filter holes inside, and the number of filter holes inside the first suction plate 3, the second suction plate 5, and the third suction plate 7 decreases sequentially.

[0024] The first absorbent plate 3 in the separation mechanism is the first layer component. Through multiple equally spaced filter holes inside, an adsorption layer is formed by the low porosity of the surface of the first absorbent plate 3. The substances are then screened by molecular size, thereby blocking larger impurity molecules and making it difficult for them to enter the material. This ensures the purity of collagen from the source. The second absorbent plate 5 and the third absorbent plate 7 directly below the first absorbent plate 3 have progressively increasing porosity, providing ample space and unobstructed channels. This facilitates the rapid penetration and diffusion of the collagen solution. Driven by the concentration difference, collagen molecules can quickly migrate into the interior of the porous polymer material along the pore channels and fully contact the adsorption sites, thereby improving the purity of the concentrated collagen.

[0025] Among them, the filter pores distributed inside the first water absorption plate 3, the second water absorption plate 5 and the third water absorption plate 7 have progressively larger pore sizes. The first water absorption plate 3 is used to initially remove impurities and absorb some water. The second water absorption plate 5 is used to further purify the solution and increase the concentration. The third water absorption plate 7 is used to absorb a large amount of water to achieve high concentration. Through the cooperation of filter pores with different pore sizes, the concentration of collagen is gradually increased.

[0026] The first water-absorbing plate 3, the second water-absorbing plate 5, and the third water-absorbing plate 7 are all made of porous polymer materials. The porous structure gives the first water-absorbing plate 3, the second water-absorbing plate 5, and the third water-absorbing plate 7 a large specific surface area, which can fully contact the collagen solution, quickly absorb water in the solution, and achieve efficient concentration.

[0027] Reference Figure 1 In a preferred embodiment, the two ends of the fixing frame 1 are slightly higher than the protective plate 2, and the two ends of the fixing frame 1 are thickened by two millimeters.

[0028] By increasing the thickness of the fixing frame 1, the structural strength and deformation resistance at both ends of the fixing frame 1 are improved.

[0029] Working Principle: In use, the collagen-containing solution is first poured into the holder 1. As the solution passes through the first absorption plate 3, the numerous small-pore filter holes in plate 3 intercept larger particles such as undissolved protein aggregates and cell debris. Simultaneously, the porous polymer material of plate 3 adsorbs some water, achieving initial filtration and concentration. The solution, after initial treatment by plate 3, continues to permeate downwards to the second absorption plate 5. Here, the moderate number and slightly larger pores of plate 5 further filter out smaller impurities and continue absorbing water, thus achieving secondary purification and increasing the collagen concentration. Finally, the solution reaches the third absorption plate 7, where the fewest and largest pores rapidly absorb the remaining water, achieving deep concentration of the collagen solution and reaching a high concentration. The first absorbent plate 3, the second absorbent plate 5, and the third absorbent plate 7 are made of porous polymer material. The porous structure provides a large specific surface area, allowing for full contact with the collagen solution and rapid water absorption. The decreasing number and increasing pore size of the three absorbent plates achieve gradient filtration and concentration. The honeycomb structure of the protective plate 2 on the upper surface of the first absorbent plate 3 disperses pressure and impact, reducing the impact of the liquid on the absorbent plate and ensuring stable concentration. Protective plates 2 are installed at both ends of the inner wall of the fixing frame 1 to provide external protection for the absorbent plates, preventing mechanical collisions. A first connecting plate 4 and a second connecting plate 6 are installed between the first absorbent plate 3, the second absorbent plate 5, and the third absorbent plate 7, forming a composite sandwich structure. Connecting blocks 9 match the connecting grooves 8 on the absorbent plates, providing stable installation and enhancing the structural strength of the absorbent plates to withstand solution pressure and external impacts.

[0030] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A porous polymer recyclable absorbent tray for collagen concentration, comprising a fixing frame (1), characterized in that, Also includes: Support mechanism: The support mechanism includes a protective plate (2) installed on the inner wall of the fixed frame (1). The two protective plates (2) are symmetrically arranged at both ends of the fixed frame (1). The inner wall of the fixed frame (1) is equipped with a first connecting plate (4) and a second connecting plate (6). The outer walls on both sides of the first connecting plate (4) and the second connecting plate (6) are connected in a ring array with multiple connecting blocks (9). The inner wall of the fixed frame (1) is equipped with a water suction tray assembly. The water suction tray assembly has multiple connecting grooves (8) inside. The multiple connecting blocks (9) match the multiple connecting grooves (8). Separation mechanism: The separation mechanism is located inside the water suction tray assembly.

2. The porous polymer recyclable water-absorbing tray for collagen concentration according to claim 1, characterized in that, The first connecting plate (4) and the second connecting plate (6) are connected inside the water suction plate assembly, which consists of three layers of water suction plates.

3. The porous polymer recyclable water-absorbing tray for collagen concentration according to claim 1, characterized in that, The protective plate (2) has a honeycomb structure.

4. The porous polymer recyclable absorbent plate for collagen concentration according to claim 1, characterized in that, The separation mechanism includes a first suction plate (3), a second suction plate (5), and a third suction plate (7) that make up the suction plate group. The first suction plate (3), the second suction plate (5), and the third suction plate (7) are all provided with a plurality of equally spaced filter holes inside. The number of filter holes distributed inside the first suction plate (3), the second suction plate (5), and the third suction plate (7) decreases sequentially.

5. The porous polymer recyclable absorbent plate for collagen concentration according to claim 4, characterized in that, The filter holes distributed inside the first water suction plate (3), the second water suction plate (5) and the third water suction plate (7) have progressively larger diameters.

6. The porous polymer recyclable absorbent plate for collagen concentration according to claim 5, characterized in that, The first water-absorbing plate (3), the second water-absorbing plate (5) and the third water-absorbing plate (7) are all made of porous polymer materials.

7. The porous polymer recyclable absorbent plate for collagen concentration according to claim 1, characterized in that, The two ends of the fixing frame (1) are slightly higher than the protective plate (2), and the two ends of the fixing frame (1) are thickened by two millimeters.

Images