Coating equipment capable of conveniently removing dust

By designing automated coating equipment, which uses brushes and suction head assemblies to automatically clean dust from the workpiece surface, the problems of low efficiency and inconsistent quality of traditional manual dust removal are solved, achieving efficient and safe dust removal, and reducing labor costs and health risks.

CN224157456UActive Publication Date: 2026-04-24CHANGZHOU QIYA ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU QIYA ENVIRONMENTAL PROTECTION EQUIP CO LTD
Filing Date
2025-05-22
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Traditional manual dust removal methods are inefficient, produce inconsistent quality, and rely on manual operation, increasing labor costs and health risks, making it difficult to meet the high-efficiency coating needs of modern industry.

Method used

Design a convenient dust removal coating equipment, including a conveyor, a first dust removal component, a dust storage component, and a second dust removal component. It automatically cleans dust from the workpiece surface using a brush and a dust suction head assembly, and further improves cleanliness through the dust storage component and the second dust removal component.

Benefits of technology

It achieves an efficient and automated dust removal process, reducing the labor intensity and health risks for workers, improving the consistency and efficiency of coating quality, and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating equipment, in particular to coating equipment convenient for dust removal, which comprises a bottom plate, a first dust removal component, a second dust removal component, a first dust removal component, a second dust removal component, a first dust removal component, a second dust removal component and a second dust removal component, and the first dust removal component is arranged on one side, close to a coating machine body, of the upper part of a conveyor; the dust storage assembly is arranged on the upper portion of the first dust removal assembly and used for sucking and storing dust; and the second dust removal assembly is arranged on the side, close to the coating machine body, of the first dust removal assembly. Through the arrangement of the first dust removal assembly, dust on the surface of a workpiece can be cleaned through the first dust removal assembly, then the dust cleaned out through the first dust removal assembly can be conveyed into the dust storage assembly through cooperation of the dust storage assembly and the first dust removal assembly, and therefore the cleaned-out dust can be prevented from falling onto the surface of the workpiece again; and the cleaning quality of the device is influenced.
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Description

Technical Field

[0001] This utility model relates to the field of coating equipment technology, specifically to a convenient dust removal coating equipment. Background Technology

[0002] Coating equipment refers to mechanical equipment used to coat or spray the surface of workpieces to achieve anti-corrosion, decoration, marking, or other functional goals. In modern industrial production, coating technology is widely used in automobile manufacturing, home appliance production, building decoration, machining, aerospace and other fields. It is an indispensable part of the product manufacturing process. Coating equipment usually consists of a pretreatment system (such as degreasing, derusting, phosphating, etc.), a spraying system (such as spray guns, spray booths, robotic spraying, etc.), a drying and curing system (such as drying ovens, infrared heating, etc.), and a post-treatment system (such as cooling, inspection, packaging, etc.). Its core objective is to improve coating efficiency, ensure coating quality, and reduce labor costs and environmental impact through automation or semi-automation.

[0003] In the coating process, the cleanliness of the workpiece surface is one of the key factors affecting the coating quality. Traditionally, before coating the workpiece, workers usually use manual methods (such as using cloths or brushes) to wipe or sweep the workpiece surface to remove dust. However, this method is limited by operating speed and physical strength. Manual dust removal is difficult to clean a large area of ​​workpiece in a short time. On the other hand, the effect of manual dust removal is highly dependent on the operator's skills and experience. Different workers have different skill levels, making it difficult to ensure the consistency of dust removal quality. Moreover, long-term repetitive labor can easily cause worker fatigue, further affecting the dust removal effect and increasing the risk of coating defects. In addition, manual dust removal requires a lot of manpower, which not only increases the company's labor costs but may also cause workers to develop occupational diseases due to long-term repetitive labor. With the rise in labor costs, we propose a convenient dust removal coating equipment. Utility Model Content

[0004] The purpose of this invention is to provide a convenient dust removal coating equipment to solve the problem mentioned in the background art that requires manual cleaning of dust on the surface of workpieces.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a convenient dust removal coating device, comprising: a base plate,

[0006] It also includes: a conveyor, which is set on the upper part of the base plate, and the painting machine body is fixedly connected to the upper part of the base plate away from the conveyor;

[0007] The first dust removal component is located on the upper part of the conveyor near the coating machine body. The first dust removal component is used to remove dust from the surface of the workpiece.

[0008] A dust collection component is located above the first dust removal component and is used to collect and store dust.

[0009] The second dust removal component is located on the side of the first dust removal component near the coating machine body. The second dust removal component is used to blow away dust from the surface of the workpiece.

[0010] The first dust removal component includes two connecting plates 1 that are fixedly connected to the upper part of the conveyor. Support plates 1 are symmetrically fixedly connected to the upper end of each connecting plate 1. Support plates 2 are fixedly connected to the upper part of the two support plates 1 on the same side. The inner cavity of the support plates 2 on the same side and the inner cavity of the two support plates 1 are slidably connected to a sliding plate. The upper ends of several support plates 1 are fixedly connected to the connecting plates 2.

[0011] The two sliding plates are connected to a brush by rotating together on their opposite surfaces. A motor is installed on the side of one of the sliding plates away from the other, and the motor output shaft is fixedly connected to the brush.

[0012] Among them, the two sliding plates are provided with a dust suction head assembly on their opposite sides. The dust suction head assembly includes a dust suction shell fixedly connected to the sliding plate. A connecting pipe is fixedly connected to the side of the dust suction shell away from the coating machine body. A corrugated pipe is fixedly connected to the output end of the connecting pipe. The dust suction shell is arc-shaped.

[0013] One of the sliding plates is threadedly connected to a threaded rod, which is rotatably connected to an adjacent support plate. A handle is fixedly connected to the upper end of the threaded rod. The handle is made of rubber material, and several anti-slip grooves are arranged in a ring array on the outer surface of the handle.

[0014] The dust collection component includes a housing fixedly connected to the upper end of the connecting plate 2. A conveying pipe is fixedly connected to the side of the housing near the second dust removal component, and an input pipe is fixedly connected to the side of the housing away from the conveying pipe. The lower end of the input pipe is fixedly connected to the upper end of the corrugated pipe. A partition is fixedly connected to the upper part of the inner cavity of the housing. A filter plate is fixedly connected to the side of the partition near the input pipe. A storage box is slidably connected to the lower part of the inner cavity of the housing. A support block is fixedly connected to the upper end of the partition, and a fan is provided in the middle of the support block.

[0015] The second dust removal component includes a connecting pipe two that is fixedly connected to the connecting plate two. The output end of the connecting pipe two is fixedly connected to the output end of the conveying pipe. A connecting pipe three is fixedly connected to the output end of the connecting pipe two. An air outlet shell is fixedly connected to the output end of the connecting pipe three. The air outlet shell is inclined.

[0016] This utility model has at least the following beneficial effects:

[0017] By incorporating a first dust removal component, dust can be cleaned from the workpiece surface. Then, through the cooperation of a dust storage component and the first dust removal component, the dust removed by the first component is transported to the dust storage component, preventing the dust from falling back onto the workpiece surface and affecting the cleaning quality. Using the first dust removal component to remove dust from the workpiece surface reduces the labor intensity of workers and lessens reliance on their operational skills and experience. Furthermore, it reduces contact between dust and workers, minimizing the impact of dust on their physical and mental health. By incorporating a second dust removal component, the workpiece surface can be cleaned again before coating, further reducing the dust content and improving the coating quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present utility model. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the overall structure of the present utility model. Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the first dust removal component of this utility model;

[0021] Figure 4 This is a schematic diagram of the brush of this utility model;

[0022] Figure 5 This is a schematic diagram of the threaded rod of this utility model;

[0023] Figure 6 This is a schematic diagram of the dust storage component of this utility model;

[0024] Figure 7 This is a schematic diagram of the second dust removal component of this utility model.

[0025] In the diagram: 1. Base plate; 2. Conveyor; 3. Painting machine body; 4. First dust removal assembly; 41. Connecting plate one; 411. Support plate one; 412. Sliding plate; 413. Support plate two; 42. Motor; 43. Brush; 44. Dust suction head assembly; 441. Dust suction shell; 442. Connecting pipe one; 443. Corrugated pipe; 45. Connecting plate two; 46. Threaded rod; 461. Handle; 5. Dust collection assembly; 51. Outer shell; 52. Conveying pipe; 53. Input pipe; 54. Partition plate; 55. Filter plate; 56. Storage box; 57. Support block; 58. Fan; 6. Second dust removal assembly; 61. Connecting pipe two; 62. Connecting pipe three; 63. Air outlet shell. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] Please see Figures 1 to 7 This utility model provides a technical solution: a convenient dust removal coating device, comprising: a base plate 1,

[0029] It also includes: conveyor 2, which is set on the upper part of the base plate 1, and the painting machine body 3 is fixedly connected to the upper end of the base plate 1 away from the conveyor 2;

[0030] The first dust removal component 4 is located on the upper part of the conveyor 2 near the coating machine body 3. The first dust removal component 4 is used to remove dust from the surface of the workpiece.

[0031] Dust storage component 5 is disposed on the upper part of the first dust removal component 4, and the dust storage component 5 is used to absorb and store dust.

[0032] The second dust removal component 6 is located on the side of the first dust removal component 4 near the coating machine body 3. The second dust removal component 6 is used to blow away dust from the surface of the workpiece.

[0033] By incorporating a conveyor 2, workpieces can be transported. A coating machine body 3 is installed, enabling the coating of workpieces. A first dust removal component 4 cleans dust from the workpiece surface. The dust removed by the first dust removal component 4 is then transported to the dust storage component 5 in conjunction with the dust storage component 5, preventing the dust from falling back onto the workpiece surface and affecting the cleaning quality. Using the first dust removal component 4 to remove dust from the workpiece surface reduces the labor intensity of workers and lessens reliance on their skills and experience. It also reduces contact between dust and workers, minimizing the impact of dust on their physical and mental health. A second dust removal component 6 further cleans the workpiece surface before coating, further reducing the dust content and improving the coating quality.

[0034] Two sliding plates 412 are rotatably connected to a brush 43 on their opposing surfaces. A motor 42 is located on the side of one sliding plate 412 away from the other, and the output shaft of the motor 42 is fixedly connected to the brush 43. A dust suction head assembly 44 is also located on the opposing surfaces of the two sliding plates 412. The dust suction head assembly 44 includes a dust suction shell 441 fixedly connected to the sliding plate 412. A connecting pipe 442 is fixedly connected to the side of the dust suction shell 441 away from the coating machine body 3. A corrugated pipe 443 is fixedly connected to the output end of the connecting pipe 442. The dust suction shell 441 is arc-shaped. The dust storage assembly 5 includes a housing 51 fixedly connected to the upper end of the connecting plate 45. A conveying pipe 52 is fixedly connected to the side of the housing 51 near the second dust removal assembly 6. An input pipe 53 is fixedly connected to the side of the outer shell 51 away from the conveying pipe 52. The lower end of the input pipe 53 is fixedly connected to the upper end of the corrugated pipe 443. A partition 54 is fixedly connected to the upper part of the inner cavity of the outer shell 51. A filter plate 55 is fixedly connected to the side of the partition 54 near the input pipe 53. A storage box 56 is slidably connected to the lower part of the inner cavity of the outer shell 51. A support block 57 is fixedly connected to the upper end of the partition 54. A fan 58 is provided in the middle of the support block 57. The second dust removal component 6 includes a second connecting pipe 61 fixedly connected to the second connecting plate 45. The output end of the second connecting pipe 61 is fixedly connected to the output end of the conveying pipe 52. A third connecting pipe 62 is fixedly connected to the output end of the second connecting pipe 61. An air outlet shell 63 is fixedly connected to the output end of the third connecting pipe 62. The air outlet shell 63 is inclined.

[0035] When a workpiece needs to be coated, firstly, the workpiece is conveyed by conveyor 2. Then, the controller controls the motor 42 to run, which drives the brush 43 to rotate. When the brush 43 contacts the workpiece surface, it can clean the dust off the surface. At the same time, the controller controls the fan 58 to run, which delivers the gas from the upper part of the inner cavity of the outer shell 51 to the inner cavity of the conveying pipe 52. This creates a negative pressure in the upper part of the inner cavity of the outer shell 51. Then, the gas in the lower part of the outer shell 51 and the gas in the inner cavity of the input pipe 53 flow towards the upper part of the outer shell 51. This creates a negative pressure in the inner cavity of the input pipe 53, which then drives the gas in the inner cavity of the dust suction shell 441, the inner cavity of the connecting pipe 442, and the inner cavity of the corrugated pipe 443 to flow together into the inner cavity of the input pipe 53. At the same time, the dust cleaned by the brush 43 flows into the inner cavity of the outer shell 51. By installing a filter plate 55 in the inner cavity of the outer shell 51, the dust can be filtered out. The filter plate 55 intercepts and filters dust in the gas. To prevent a large amount of dust from accumulating on the filter plate 55, the staff cleans the dust on the surface of the filter plate 55 after each work session to avoid clogging the mesh of the filter plate 55. At the same time, the filtered dust can be collected through the collection box 56. When the dust in the inner cavity of the collection box 56 accumulates to a certain amount, the worker can slide the collection box 56 out of the inner cavity of the outer shell 51 and then process the dust in the inner cavity of the collection box 56. Meanwhile, the air delivered to the inner cavity of the conveying pipe 52 will flow to the inner cavity of the second connecting pipe 61, and then flow through the second connecting pipe 61 to the inner cavity of the third connecting pipe 62, and then flow through the third connecting pipe 62 to the inner cavity of the air outlet shell 63. Since the air outlet shell 63 is set at an angle, the outlet direction of the air outlet shell 63 faces the surface of the workpiece, so the air in the inner cavity of the air outlet shell 63 will flow to the surface of the workpiece and clean the surface of the workpiece, thereby further improving the cleanliness of the workpiece surface.

[0036] Example 2

[0037] The first dust removal component 4 includes two connecting plates 41 fixedly connected to the upper part of the conveyor 2. Support plates 411 are symmetrically fixedly connected to the upper end of each connecting plate 41. Support plates 413 are fixedly connected to the upper part of the two support plates 411 on the same side. The inner cavity of the support plate 413 on the same side and the inner cavity of the two support plates 411 are slidably connected to a sliding plate 412. Connecting plates 45 are fixedly connected to the upper ends of several support plates 411. One of the sliding plates 412 is threadedly connected to a threaded rod 46. The threaded rod 46 is rotatably connected to the adjacent support plate 411. A handle 461 is fixedly connected to the upper end of the threaded rod 46. The handle 461 is made of rubber material, and several anti-slip grooves are formed in a ring array on the outer surface of the handle 461.

[0038] When the height of the brush 43 and the vacuum head assembly 44 needs to be adjusted according to the height of the workpiece, the handle 461 is rotated. Since the handle 461 is made of rubber, it is flexible and reduces worker hand fatigue. Simultaneously, several anti-slip grooves on the outer surface of the handle 461 increase its friction, making it easier for the worker to rotate. Rotating the handle 461 then drives the threaded rod 46 to rotate. Because the threaded rod 46 and the sliding plate 412 are threaded... The connection is such that when the threaded rod 46 rotates, it will drive the sliding plate 412 to rise. The brush 43 is rotatably connected to the sliding plate 412, so when the sliding plate 412 rises, it can drive the brush 43 to rise. Similarly, since the dust collection shell 441 is fixedly connected to the sliding plate 412, when the sliding plate 412 moves upward, it will drive the dust collection shell 441 to move upward together. Then, the position and height of the brush 43 and the dust collection head assembly 44 can be adjusted, thereby improving the practicality and versatility of the device.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A convenient dust removal coating device, comprising: Base plate, Its features include: a conveyor, wherein the conveyor is disposed on the upper part of the base plate, and the coating machine body is fixedly connected to the upper part of the base plate away from the conveyor; The first dust removal component is located on the upper part of the conveyor near the coating machine body and is used to remove dust from the surface of the workpiece. A dust storage component is disposed on the upper part of the first dust removal component, and the dust storage component is used to absorb and store dust. The second dust removal component is located on the side of the first dust removal component near the coating machine body, and is used to blow away dust from the surface of the workpiece.

2. The convenient dust removal coating equipment according to claim 1, characterized in that: The first dust removal component includes two connecting plates 1 that are fixedly connected to the upper part of the conveyor. Each connecting plate 1 has a support plate 1 that is symmetrically fixedly connected to its upper end. Each of the two support plates 1 on the same side has a support plate 2 that is fixedly connected to its upper end. The inner cavity of the support plate 2 on the same side is slidably connected to the inner cavity of the two support plates 1 together with a sliding plate. The upper ends of several support plates 1 are fixedly connected to the connecting plate 2 together.

3. The convenient dust removal coating equipment according to claim 2, characterized in that: The two sliding plates are rotatably connected to a brush on their opposite surfaces. A motor is provided on the side of one of the sliding plates away from the other sliding plate, and the motor output shaft is fixedly connected to the brush.

4. The convenient dust removal coating equipment according to claim 3, characterized in that: The two sliding plates are provided with a dust suction head assembly on their opposite surfaces. The dust suction head assembly includes a dust suction shell that is fixedly connected to the sliding plate. A connecting pipe is fixedly connected to the side of the dust suction shell away from the coating machine body. A corrugated pipe is fixedly connected to the output end of the connecting pipe. The dust suction shell is arc-shaped.

5. The convenient dust removal coating equipment according to claim 4, characterized in that: One of the sliding plates is threadedly connected to a threaded rod, which is rotatably connected to an adjacent support plate. A handle is fixedly connected to the upper end of the threaded rod. The handle is made of rubber material, and several anti-slip grooves are arranged in a ring array on the outer surface of the handle.

6. The convenient dust removal coating equipment according to claim 1, characterized in that: The dust storage assembly includes a housing fixedly connected to the upper end of the connecting plate two. A conveying pipe is fixedly connected to the side of the housing near the second dust removal assembly, and an input pipe is fixedly connected to the side of the housing away from the conveying pipe. The lower end of the input pipe is fixedly connected to the upper end of the corrugated pipe. A partition is fixedly connected to the upper part of the inner cavity of the housing. A filter plate is fixedly connected to the side of the partition near the input pipe. A storage box is slidably connected to the lower part of the inner cavity of the housing. A support block is fixedly connected to the upper end of the partition, and a fan is provided in the middle of the support block.

7. The convenient dust removal coating equipment according to claim 1, characterized in that: The second dust removal component includes a second connecting pipe fixedly connected to a second connecting plate. The output end of the second connecting pipe is fixedly connected to the output end of the conveying pipe. A third connecting pipe is fixedly connected to the output end of the second connecting pipe. An air outlet shell is fixedly connected to the output end of the third connecting pipe. The air outlet shell is inclined.