Carton waste recycling and packaging integrated device

Abstract

The utility model discloses a carton waste recycling and packing integrated device which comprises an equipment body, a recycling box, a conveying mechanism, a spraying mechanism and a compressing mechanism are arranged on the equipment body, a feeding port is formed in the top of the recycling box, and a discharging port connected with the conveying mechanism is formed in the side face of the recycling box. The conveying mechanism comprises a first conveying belt, a second conveying belt and a driving motor, the driving motor is in transmission connection with the first conveying belt and the second conveying belt through a belt, one end of the first conveying belt is connected with a discharging port of the recycling box, and the other end of the first conveying belt extends to the feeding end of the compression mechanism; the compression mechanism comprises a compression box, a hydraulic cylinder and a compression plate, and a feeding port is formed in one side of the top of the compression box. The carton waste recycling and packaging device is simple in structure and convenient to operate, automatic recycling, conveying and packaging integrated treatment of carton waste is achieved, treatment efficiency is greatly improved, and treatment cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cardboard waste recycling technology, specifically to an integrated device for cardboard waste recycling and packaging. Background Technology

[0002] With the rapid development of e-commerce, the use of cardboard boxes as a primary packaging material has increased dramatically, resulting in a large amount of cardboard waste. Currently, the recycling and processing of cardboard waste typically involves collecting the waste first and then transporting it to a specialized packing facility for packaging. This separate processing method has several problems. On the one hand, the collection and transportation processes consume significant manpower, resources, and time, leading to low processing efficiency. On the other hand, cardboard waste is easily scattered during transportation, causing environmental pollution and resource waste. Although some existing packing equipment can compress and pack cardboard waste, these devices are often single-function and cannot achieve integrated automatic recycling, transportation, and packing, making it difficult to meet the needs of large-scale, efficient recycling and processing. Utility Model Content

[0003] The purpose of this utility model is to provide a solution to the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for recycling and packaging cardboard waste, comprising a main body, on which a recycling bin, a conveying mechanism, a spraying mechanism, and a compression mechanism are provided. The recycling bin has an inlet at the top and an outlet connected to the conveying mechanism on the side. The conveying mechanism includes a first conveyor belt, a second conveyor belt, and a drive motor. The drive motor is connected to the first and second conveyor belts via belt drives. One end of the first conveyor belt is connected to the outlet of the recycling bin, and the other end of the first conveyor belt extends to the inlet of the compression mechanism. The compression mechanism includes a compression box, a hydraulic cylinder, and a compression plate. The compression box has an inlet on one side of its top. The spraying mechanism is located above the first conveyor belt, and its bottom is fixedly connected to the main body.

[0005] Preferably, the recycling bin is equipped with a crushing blade assembly, which includes multiple crushing blades arranged in an alternating manner, and a crushing motor is installed on the outside of the crushing blade assembly.

[0006] Preferably, the hydraulic cylinder is fixedly installed on the top of the compression chamber, the compression plate is connected to the piston rod of the hydraulic cylinder, and the compression plate is located inside the compression chamber.

[0007] Preferably, a cylinder is fixedly installed on one side of the inside of the compression box, and one end of the cylinder is connected to a push plate through a cylinder rod. The push plate is located in a groove on the inner wall of the compression box.

[0008] Preferably, the spraying mechanism includes a support frame, a booster pump, and a reagent tank. The reagent tank contains adhesive. Several spray heads are fixedly installed at the bottom of the support frame. The spray heads are connected to the booster pump and the reagent tank through pipes.

[0009] Preferably, the compression box has a discharge port on one side of its bottom, and one end of the second conveyor belt is connected to the discharge port of the compression box.

[0010] Preferably, the compression chamber is equipped with a pressure sensor, which is connected to the control system of the hydraulic cylinder.

[0011] Preferably, an operation box is provided on one side of the main body of the device, and a control panel is provided on the operation box.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention integrates multiple functional modules such as recycling, conveying, spraying, and compression to achieve continuous and automated processing of cardboard box waste. The recycling bins facilitate centralized collection of waste, while the shredder assembly effectively improves the crushing efficiency, providing convenience for subsequent processing. It not only solves the problems existing in the prior art but also greatly improves the efficiency and quality of cardboard box waste recycling and packaging, resulting in significant economic and social benefits.

[0014] This utility model's spraying mechanism enhances the adhesion between waste materials by spraying an adhesive, making the packaged finished product more robust and less prone to falling apart. The compression mechanism uses a hydraulic cylinder and compression plate to compress the waste materials, effectively reducing their volume and improving storage and transportation efficiency. A cylinder-driven pusher plate ejects the compressed waste materials from the discharge port on one side of the bottom of the compression box. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the external structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the compression mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model.

[0019] In the diagram: 1. Main body of the equipment; 2. Recycling bin; 3. Spraying mechanism; 4. Compression mechanism; 5. First conveyor belt; 6. Second conveyor belt; 7. Drive motor; 8. Compression box; 9. Hydraulic cylinder; 10. Compression plate; 11. Crushing blade assembly; 12. Crushing motor; 13. Cylinder; 14. Push plate; 15. Support frame; 16. Booster pump; 17. Chemical tank; 18. Spray head; 19. Pressure sensor; 20. Control box; 21. Control panel. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution for an integrated device for recycling and packaging cardboard waste: it includes a main body 1, on which a recycling bin 2, a conveying mechanism, a spraying mechanism 3, and a compression mechanism 4 are provided. The recycling bin 2 has a feed inlet at the top and a discharge outlet connected to the conveying mechanism on the side. The conveying mechanism includes a first conveyor belt 5, a second conveyor belt 6, and a drive motor 7. The drive motor 7 is connected to the first conveyor belt 5 and the second conveyor belt 6 respectively via belt drive. One end of the first conveyor belt 5 is connected to the discharge outlet of the recycling bin 2, and the other end of the first conveyor belt 5 extends to the feed end of the compression mechanism 4. The compression mechanism 4 includes a compression box 8, a hydraulic cylinder 9, and a compression plate 10. The compression box 8 has a feed inlet on one side of its top. The spraying mechanism 3 is located above the first conveyor belt 5, and the bottom of the spraying mechanism 3 is fixedly connected to the main body 1.

[0022] Furthermore, the recycling bin 2 is equipped with a crushing blade assembly 11, which includes multiple crushing blades arranged in an interlaced manner, and a crushing motor 12 is installed on the outside of the crushing blade assembly 11.

[0023] In this embodiment, the crushing motor 12 drives the crushing blade assembly 11 to rotate, performing preliminary crushing of the cardboard waste entering the recycling bin 2, so as to better compress and package it later. The crushing blade assembly 11 can greatly improve the processing efficiency of cardboard waste and reduce the volume of waste, making it easier for the compression mechanism 4 to compress and package it.

[0024] Furthermore, the hydraulic cylinder 9 is fixedly installed on the top of the compression box 8, the compression plate 10 is connected to the piston rod of the hydraulic cylinder 9, and the compression plate 10 is located inside the compression box 8.

[0025] In this embodiment, the hydraulic cylinder 9 drives the compression plate 10 to move up and down inside the compression box 8 through the telescopic movement of the piston rod, thereby compressing the cardboard waste material entering the compression box 8. During the compression process, the cardboard waste material is gradually compressed into a smaller volume to facilitate subsequent packaging and storage.

[0026] Furthermore, a cylinder 13 is fixedly installed on one side of the inside of the compression box 8. One end of the cylinder 13 is connected to a push plate 14 through the cylinder 13 rod. The push plate 14 is located in a groove on the inner wall of the compression box 8.

[0027] In this embodiment, the cylinder 13 drives the push plate 14 to move left and right within the groove on the inner wall of the compression box 8 through the extension and retraction of its rod. After the cardboard waste is compressed to a certain volume by the compression plate 10, the cylinder 13 drives the push plate 14 to move forward, pushing the compressed cardboard waste to one side of the compression box 8 or a designated outlet position.

[0028] Furthermore, the spraying mechanism 3 includes a support frame 15, a booster pump 16, and a reagent tank 17. The reagent tank 17 contains adhesive. Several spray heads 18 are fixedly installed at the bottom of the support frame 15. The spray heads 18 are connected to the booster pump 16 and the reagent tank 17 through pipes.

[0029] In this embodiment, the booster pump 16 draws adhesive from the agent tank 17, pressurizes it, and delivers it to the spray head 18. Upon receiving the pressurized adhesive, the spray head 18 evenly sprays it onto the compressed cardboard waste. The adhesive increases the bonding force between the cardboard waste, making it less likely to fall apart during subsequent packing, thereby improving packing efficiency and stability.

[0030] Furthermore, the compression box 8 has a discharge port on one side of its bottom, and one end of the second conveyor belt 6 is connected to the discharge port of the compression box 8.

[0031] Furthermore, a pressure sensor 19 is provided inside the compression box 8, and the pressure sensor 19 is connected to the control system of the hydraulic cylinder 9.

[0032] In this embodiment, the pressure sensor 19 can monitor the pressure changes inside the compression chamber 8 in real time. As the cardboard waste is continuously compressed by the compression plate 10, the pressure inside the compression chamber 8 will gradually increase. The pressure sensor 19 can accurately capture this change and feed the pressure data back to the control system of the hydraulic cylinder 9 in real time.

[0033] Furthermore, an operation box 20 is provided on one side of the main body 1 of the equipment, and a control panel 21 is provided on the operation box 20.

[0034] Working Principle: During use, the user feeds cardboard waste into the inlet at the top of the recycling bin 2. After entering the bin, the crushing motor 12 drives the crushing blade assembly 11 to crush the waste. The crushed waste falls onto the first conveyor belt 5 through the outlet on the side of the recycling bin 2. Driven by the drive motor 7, the first conveyor belt 5 transports the crushed waste to the inlet of the compression mechanism 4. At this time, the spraying mechanism 3 starts working. The booster pump 16 delivers the adhesive from the agent tank 17 to the spray head 18 through a pipe. The spray head 18 sprays the waste, causing it to adhere together for subsequent compression and packaging. After the waste enters the compression bin 8, the hydraulic cylinder 9 drives the compression plate 10 to compress the waste. When the compression reaches a certain level, the pressure sensor 19 sends a signal back to the control system of the hydraulic cylinder 9, which then stops the hydraulic cylinder 9. Subsequently, cylinder 13 drives pusher plate 14 to push the compressed waste material out of the discharge port on one side of the bottom of compression box 8, and second conveyor belt 6 transports the pushed-out waste material to the designated position. Throughout the process, the user can monitor and adjust the working status of each mechanism in real time through control panel 21 on operation box 20 to ensure the normal operation of the device.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated device for recycling and packaging waste cardboard boxes, comprising a main body (1), characterized in that: The main body (1) of the equipment is provided with a recycling box (2), a conveying mechanism, a spraying mechanism (3) and a compression mechanism (4). The recycling box (2) has a feed inlet on the top and a discharge port connected to the conveying mechanism on the side. The conveying mechanism includes a first conveyor belt (5), a second conveyor belt (6) and a drive motor (7). The drive motor (7) is connected to the first conveyor belt (5) and the second conveyor belt (6) respectively by belt drive. One end of the first conveyor belt (5) is connected to the discharge port of the recycling box (2), and the other end of the first conveyor belt (5) extends to the feed end of the compression mechanism (4). The compression mechanism (4) includes a compression box (8), a hydraulic cylinder (9) and a compression plate (10). The top side of the compression box (8) has a feed inlet. The spraying mechanism (3) is located above the first conveyor belt (5), and the bottom of the spraying mechanism (3) is fixedly connected to the main body (1) of the equipment.

2. The integrated cardboard waste recycling and packaging device according to claim 1, characterized in that, The recycling bin (2) is equipped with a crushing blade assembly (11), which includes multiple crushing blades arranged in an interlocking manner. A crushing motor (12) is installed on the outside of the crushing blade assembly (11).

3. The integrated cardboard waste recycling and packaging device according to claim 2, characterized in that, The hydraulic cylinder (9) is fixedly installed on the top of the compression box (8), the compression plate (10) is connected to the piston rod of the hydraulic cylinder (9), and the compression plate (10) is located inside the compression box (8).

4. The integrated cardboard waste recycling and packaging device according to claim 3, characterized in that, A cylinder (13) is fixedly installed on one side of the inside of the compression box (8). One end of the cylinder (13) is connected to a push plate (14) through the cylinder (13) rod. The push plate (14) is located in the groove of the inner wall of the compression box (8).

5. The integrated cardboard waste recycling and packaging device according to claim 4, characterized in that, The spraying mechanism (3) includes a support frame (15), a booster pump (16) and a reagent tank (17). The reagent tank (17) contains adhesive. Several spray heads (18) are fixedly installed at the bottom of the support frame (15). The spray heads (18) are connected to the booster pump (16) and the reagent tank (17) through pipes respectively.

6. The integrated cardboard waste recycling and packaging device according to claim 5, characterized in that, The compression box (8) has a discharge port on one side of its bottom, and one end of the second conveyor belt (6) is connected to the discharge port of the compression box (8).

7. The integrated cardboard waste recycling and packaging device according to claim 6, characterized in that, The compression chamber (8) is equipped with a pressure sensor (19), which is connected to the control system of the hydraulic cylinder (9).

8. The integrated cardboard waste recycling and packaging device according to claim 7, characterized in that, An operation box (20) is provided on one side of the main body (1) of the equipment, and a control panel (21) is provided on the operation box (20).

Images