Aluminum veneer R corner processing mechanism

The aluminum panel radius (R-corner) processing mechanism driven by a hydraulic cylinder solves the problems of difficulty in manual pushing and removal after forming, achieving efficient and automated forming and stability of aluminum panel R-corners.

CN224157592UActive Publication Date: 2026-04-24GUANGDONG XINXING NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG XINXING NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-05-29
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to manually push aluminum single-panel corners during processing, and it is also difficult to remove them after forming, which affects processing efficiency.

Method used

The aluminum single-panel R-corner processing mechanism, driven by a hydraulic cylinder, includes a base, a placement block, an upper module, and a lower module. The upper module is pressed down by the hydraulic cylinder to fit the lower module together, and the mechanism is lifted off the worktable to achieve automated operation.

Benefits of technology

It improves the forming efficiency and stability of the R-angle of aluminum panels, facilitates the removal of aluminum panels after forming, and enhances the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224157592U_ABST
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Abstract

The utility model belongs to the technical field of aluminum veneer processing, and particularly relates to an aluminum veneer R corner processing mechanism which comprises a base. A placing block is fixedly connected to the base; the side wall of the placing block is in threaded connection with a lower module; an inverted-L-shaped plate is fixedly connected to the side wall of the containing block, a set of first hydraulic cylinders are fixedly connected to the inverted-L-shaped plate, and an upper module is arranged at the output ends of the first hydraulic cylinders. The positions of the lower module and the upper module correspond to each other; a pressing and holding mechanism is arranged on a horizontal plate of the inverted L-shaped plate; a first through groove is formed in a vertical plate of the inverted L-shaped plate; a distance measuring mechanism is arranged in the first through groove; a lifting mechanism and a pushing mechanism are arranged in the base; the utility model provides an aluminum veneer R angle processing mechanism which aims at solving the problem that existing manual taking and placing efficiency is low.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum single-panel processing technology, specifically an aluminum single-panel radius corner processing mechanism. Background Technology

[0002] Aluminum single-panel is a building decoration material made of high-grade aluminum alloy sheet as the base material, through CNC bending, welding, and surface treatment (fluorocarbon spraying, anodizing, etc.). Its structure includes the panel, reinforcing ribs and corner brackets. The R-corner of the aluminum single-panel refers to the radius of the arc formed at the bending point of the sheet, which is the core indicator for measuring the precision of the bending process.

[0003] In the existing technology, when stamping the R-angle of aluminum panels, it is generally necessary to manually push the aluminum panels. Since the aluminum panels are attached to the workbench surface, it is not easy to push them manually. Later, since the aluminum panels are attached to the workbench surface, it is also not easy to remove the formed aluminum panels manually, which affects the processing efficiency of the entire aluminum panel R-angle.

[0004] Therefore, this utility model provides a mechanism for treating the radius (R) angle of an aluminum single panel. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology and solve the problems raised in the background art.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An aluminum single-panel R-corner processing mechanism of this utility model includes a base; a placement block is fixedly connected to the base; a lower module is threadedly connected to the side wall of the placement block; an inverted L-shaped plate is fixedly connected to the side wall of the placement block, and a set of first hydraulic cylinders is fixedly connected to the inverted L-shaped plate, with an upper module at the output end of the first hydraulic cylinders; the lower module and the upper module are positioned correspondingly; a pressing mechanism is provided on the horizontal plate of the inverted L-shaped plate; a first through slot is opened on the vertical plate of the inverted L-shaped plate; a distance measuring mechanism is provided in the first through slot; and a lifting mechanism and a pushing mechanism are provided inside the base.

[0007] Preferably, the pressing mechanism includes a second hydraulic cylinder; a set of second hydraulic cylinders is fixedly connected to the horizontal plate of the inverted L-shaped plate, and a pressing block is fixedly connected to the bottom end of the hydraulic rod of the second hydraulic cylinder; the pressing block is located above the placement block.

[0008] Preferably, the ranging mechanism includes an L-shaped plate; an L-shaped plate is fixedly connected to the vertical side wall of the inverted L-shaped plate, and the L-shaped plate is located above the first through slot; a set of third hydraulic cylinders is fixedly connected to the bottom end of the L-shaped plate, and the hydraulic rod of the third hydraulic cylinder passes through the first through slot and is fixedly connected to a baffle.

[0009] Preferably, the lifting mechanism includes a first cavity; the base has a first cavity; the bottom of the placement block and the lower module has a set of first grooves, and the sidewall of the first grooves penetrates the placement block and the lower module; the top of the first cavity is open; a set of fourth hydraulic cylinders is fixedly connected to the sidewall of the first cavity; the top of the hydraulic rod of the fourth hydraulic cylinder is fixedly connected to a lifting plate, and the lifting plate is located in the first groove, with the side end of the lifting plate extending out of the first groove.

[0010] Preferably, the pushing mechanism includes a fifth hydraulic cylinder; a second through groove is provided on the side wall of the first cavity; a set of fifth hydraulic cylinders is fixedly connected to the side wall of the first cavity, and a pull plate is fixedly connected to the end of the hydraulic rod of the fifth hydraulic cylinder through the second through groove; a set of second grooves is provided on the placement block, and the two sides of the second grooves are open; a set of push blocks are provided on the pull plate, and the positions of the push blocks installed on the pull plate and the positions of the second grooves correspond to each other.

[0011] Preferably, a set of first threaded grooves are formed on the side wall of the pull plate; the push block is installed in the first threaded grooves through a first threaded post on the side wall.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The aluminum single panel R-corner processing mechanism of this utility model places the aluminum single panel on the placement block, and then pushes it by the pushing mechanism. The position of the aluminum single panel is limited by the distance measuring mechanism. Then, the upper module is pressed down by the first hydraulic cylinder. The upper and lower modules are attached to each other, thereby forming the R-corner of the aluminum single panel. At the same time, the lifting mechanism can remove the aluminum single panel from the surface of the placement block for easy removal, which greatly improves the R-corner forming efficiency of the aluminum single panel.

[0014] 2. The aluminum single-panel R-corner processing mechanism of this utility model involves placing the aluminum single-panel on the placement block, then activating the fifth hydraulic cylinder, which moves the pull plate to allow the push block to enter the second groove. The top of the push block then pushes the aluminum single-panel to move, and the other side of the aluminum single-panel stops after being attached to the baffle. The second hydraulic cylinder then drives the holding block to perform a holding operation. After the holding is completed, the third hydraulic cylinder drives the baffle to detach from the attached aluminum single-panel. When the upper module presses down on the aluminum single-panel, the baffle will not affect the R-corner forming. At the same time, after forming, the fourth hydraulic cylinder drives the lifting plate to move up, allowing the lifting plate to push the formed aluminum single-panel slightly upward, so that the aluminum single-panel is detached from the placement block, thus facilitating manual removal. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a three-dimensional representation of the present invention. Figure 1 ;

[0017] Figure 2 This is a three-dimensional representation of the present invention. Figure 2 ;

[0018] Figure 3 This is a cross-sectional view of the present invention;

[0019] Figure 4 It is a three-dimensional diagram of the driving mechanism;

[0020] Figure 5 It is a 3D view of the L-shaped plate;

[0021] In the diagram: 1. Base; 11. Placement block; 12. Lower module; 13. Upper module; 14. First hydraulic cylinder; 15. Inverted L-shaped plate; 16. First through groove; 2. Second hydraulic cylinder; 21. Holding block; 22. L-shaped plate; 23. Third hydraulic cylinder; 24. Baffle; 25. First cavity; 26. First groove; 27. Fourth hydraulic cylinder; 28. Lifting plate; 3. Fifth hydraulic cylinder; 31. Second groove; 32. Pull plate; 33. Push block; 34. First threaded groove; 35. First threaded post. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5As shown, the aluminum single-panel R-corner processing mechanism of this utility model includes a base 1; a placement block 11 is fixedly connected to the base 1; a lower module 12 is threadedly connected to the side wall of the placement block 11; an inverted L-shaped plate 15 is fixedly connected to the side wall of the placement block 11, and a set of first hydraulic cylinders 14 is fixedly connected to the inverted L-shaped plate 15, and an upper module 13 is provided at the output end of the first hydraulic cylinders 14; the lower module 12 and the upper module 13 are positioned corresponding to each other; a pressing mechanism is provided on the horizontal plate of the inverted L-shaped plate 15; a first through groove 16 is opened on the vertical plate of the inverted L-shaped plate 15; a distance measuring mechanism is provided in the first through groove 16; a lifting mechanism and a pushing mechanism are provided in the base 1; in the prior art, when performing R-corner stamping operations on aluminum single panels, manual pushing is generally required. The aluminum panel is attached to the workbench surface, making it difficult to push manually. Furthermore, the formed aluminum panel is difficult to remove manually, affecting the overall efficiency of the aluminum panel's radius (R) corner forming. Therefore, this invention places the aluminum panel on the placement block 11 and pushes it using a pushing mechanism. A distance measuring mechanism limits the panel's position, and then the first hydraulic cylinder 14 drives the upper module 13 downwards. The upper module 13 and lower module 12 then adhere to each other, forming the aluminum panel's R-corner. Simultaneously, a lifting mechanism allows the aluminum panel to detach from the placement block 11 surface for easy removal, significantly improving the R-corner forming efficiency (the upper module 13 and lower module 12 are existing technologies and will not be described in detail).

[0024] The pressing mechanism includes a second hydraulic cylinder 2; a set of second hydraulic cylinders 2 are fixedly connected to the horizontal plate of the inverted L-shaped plate 15, and a pressing block 21 is fixedly connected to the bottom end of the hydraulic rod of the second hydraulic cylinder 2; the pressing block 21 is located above the placement block 11; during operation, after the aluminum single panel is fixed in the placement position, the pressing block 21 will first drive the second hydraulic cylinder 2 to perform pressing operation on the aluminum single panel to ensure the forming stability of the aluminum single panel during forming.

[0025] The ranging mechanism includes an L-shaped plate 22; the L-shaped plate 22 is fixedly connected to the vertical side wall of the inverted L-shaped plate 15, and the L-shaped plate 22 is located above the first through groove 16; a set of third hydraulic cylinders 23 are fixedly connected to the bottom end of the L-shaped plate 22, and the hydraulic rod of the third hydraulic cylinder 23 passes through the first through groove 16 and is fixedly connected to a baffle 24.

[0026] The lifting mechanism includes a first cavity 25; the base 1 has a first cavity 25 inside; the bottom of the placement block 11 and the lower module 12 has a set of first grooves 26, and the sidewall of the first groove 26 penetrates the placement block 11 and the lower module 12; the top of the first cavity 25 is open; a set of fourth hydraulic cylinders 27 are fixedly connected to the sidewall of the first cavity 25; the top of the hydraulic rod of the fourth hydraulic cylinder 27 is fixedly connected to a lifting plate 28, and the lifting plate 28 is located in the first groove 26, with the side end of the lifting plate 28 extending out of the first groove 26;

[0027] The pushing mechanism includes a fifth hydraulic cylinder 3; a second through groove is provided on the side wall of the first cavity 25; a set of fifth hydraulic cylinders 3 are fixedly connected to the side wall of the first cavity 25, and a pull plate 32 is fixedly connected to the end of the hydraulic rod of the fifth hydraulic cylinder 3 through the second through groove; a set of second grooves 31 are provided on the placement block 11, and the two sides of the second grooves 31 are open; a set of push blocks 33 are provided on the pull plate 32, and the positions of the push blocks 33 on the pull plate 32 and the positions of the second grooves 31 correspond to each other.

[0028] During operation, the aluminum panel is placed on the placement block 11. Then, the fifth hydraulic cylinder 3 is activated, and the pull plate 32 moves to allow the push block 33 to enter the second groove 31. The top of the push block 33 then pushes the aluminum panel to move. The other side of the aluminum panel is attached to the baffle 24 and then stops. Then, the second hydraulic cylinder 2 drives the holding block 21 to perform a holding operation. After the holding is completed, the third hydraulic cylinder 23 drives the baffle 24 to detach from the attached aluminum panel. When the upper module 13 presses down on the aluminum panel, the baffle 24 will not affect the R-angle forming. At the same time, after forming, the fourth hydraulic cylinder 27 drives the lifting plate 28 to move upward, allowing the lifting plate 28 to push the formed aluminum panel slightly upward, so that the aluminum panel is detached from the placement block 11, making it easy to remove manually.

[0029] A set of first threaded grooves 34 are provided on the side wall of the pull plate 32; the push block 33 is installed in the first threaded grooves 34 through the first threaded post 35 on the side wall; during operation, the positions of the first threaded grooves 34 and the second grooves 31 correspond to each other, and the push block 33 can be installed in different positions according to the actual situation, which is convenient for aluminum single panels of different widths and lengths.

[0030] Working principle: The aluminum panel is placed on the placement block 11 and then pushed by the pushing mechanism. The position of the aluminum panel is limited by the distance measuring mechanism. Then, the first hydraulic cylinder 14 drives the upper module 13 to press down. The upper module 13 and the lower module 12 are attached to each other, thereby forming the R-angle of the aluminum panel. At the same time, the lifting mechanism can remove the aluminum panel from the surface of the placement block 11 for easy removal, which greatly improves the R-angle forming efficiency of the aluminum panel. After the aluminum panel is fixed in place, the second hydraulic cylinder 2 drives the holding block 21 to hold the aluminum panel, ensuring the forming stability of the aluminum panel. Place the aluminum panel on block 11, then activate the fifth hydraulic cylinder 3. Move the pull plate 32 to allow the push block 33 to enter the second groove 31. The top of the push block 33 then pushes the aluminum panel to move. The other side of the aluminum panel is attached to the baffle 24 and stops. Then, the second hydraulic cylinder 2 drives the holding block 21 to perform a holding operation. After the holding is completed, the third hydraulic cylinder 23 drives the baffle 24 to detach from the attached aluminum panel. When the upper module 13 presses down on the aluminum panel, the baffle 24 will not affect the R-corner forming. At the same time, after forming, the fourth hydraulic cylinder 27 drives the lifting plate 28 to move upward, allowing the lifting plate 28 to push the formed aluminum panel slightly upward, allowing the aluminum panel to detach from the attachment to the placement block 11, thus facilitating manual removal.

[0031] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0032] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mechanism for treating the radius (R) angle of an aluminum single-panel, characterized in that, The system includes a base; a placement block is fixedly connected to the base; a lower module is threadedly connected to the side wall of the placement block; an inverted L-shaped plate is fixedly connected to the side wall of the placement block, and a set of first hydraulic cylinders is fixedly connected to the inverted L-shaped plate, with an upper module at the output end of the first hydraulic cylinders; the lower module and the upper module are positioned correspondingly to each other; a pressing mechanism is provided on the horizontal plate of the inverted L-shaped plate; a first through slot is opened on the vertical plate of the inverted L-shaped plate; a distance measuring mechanism is provided in the first through slot; and a lifting mechanism and a pushing mechanism are provided inside the base.

2. The aluminum single-panel corner treatment mechanism according to claim 1, characterized in that, The pressing mechanism includes a second hydraulic cylinder; a set of second hydraulic cylinders is fixedly connected to the horizontal plate of the inverted L-shaped plate, and a pressing block is fixedly connected to the bottom end of the hydraulic rod of the second hydraulic cylinder; the pressing block is located above the placement block.

3. The aluminum single-panel corner treatment mechanism according to claim 2, characterized in that, The ranging mechanism includes an L-shaped plate; an L-shaped plate is fixedly connected to the vertical side wall of the inverted L-shaped plate, and the L-shaped plate is located above the first through slot; a set of third hydraulic cylinders is fixedly connected to the bottom end of the L-shaped plate, and the hydraulic rod of the third hydraulic cylinder passes through the first through slot and is fixedly connected to a baffle.

4. The aluminum single-panel corner treatment mechanism according to claim 3, characterized in that, The lifting mechanism includes a first cavity; the base has a first cavity inside; the bottom of the placement block and the lower module has a set of first grooves, and the sidewall of the first grooves penetrates the placement block and the lower module; the top of the first cavity is open; a set of fourth hydraulic cylinders is fixedly connected to the sidewall of the first cavity; the top of the hydraulic rod of the fourth hydraulic cylinder is fixedly connected to a lifting plate, and the lifting plate is located in the first groove, with the side end of the lifting plate extending out of the first groove.

5. The aluminum single-panel corner treatment mechanism according to claim 4, characterized in that, The pushing mechanism includes a fifth hydraulic cylinder; a second through groove is provided on the side wall of the first cavity; a set of fifth hydraulic cylinders is fixedly connected to the side wall of the first cavity, and a pull plate is fixedly connected to the end of the hydraulic rod of the fifth hydraulic cylinder through the second through groove; a set of second grooves is provided on the placement block, and the two sides of the second grooves are open; a set of push blocks are provided on the pull plate, and the positions of the push blocks installed on the pull plate and the positions of the second grooves correspond to each other.

6. The aluminum single-panel corner treatment mechanism according to claim 5, characterized in that, A set of first threaded grooves is provided on the side wall of the pull plate; the push block is installed in the first threaded grooves through a first threaded post on the side wall.