Positive electrode material looping machine

Abstract

The utility model provides a positive electrode material looping machine, which belongs to the technical field of alkaline zinc-manganese battery material processing, and comprises a bearing mechanism, a protective shell and an operation table fixedly arranged in an inner cavity of the protective shell; the dust removal mechanism comprises a box body fixedly mounted at the bottom of the protective shell, a filter assembly arranged in an inner cavity of the box body, a dust collection assembly arranged at the top of the filter assembly and an access door hinged to the outer side of the box body; the bearing mechanism further comprises a support fixedly installed on the outer side of the operation table, a looping device fixedly installed on the outer side of the support and a discharging table fixedly installed on the outer side of the protection shell. Through cooperation of the dust collecting assembly and the filtering assembly, the problems that in the looping process, dust and chippings are accumulated to affect equipment operation and cleaning is difficult are effectively solved, normal operation of the equipment can be guaranteed, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This utility model belongs to the technical field of alkaline zinc-manganese battery material processing, specifically relating to a positive electrode material ring forming machine. Background Technology

[0002] Alkaline zinc-manganese batteries are a common and widely used chemical power source, playing an important role in many fields such as electronic products and toys. The production quality and efficiency of their cathode materials directly affect the performance and production capacity of the batteries. In the processing of cathode materials, the ring-forming process is crucial, as it requires the cathode materials to be precisely processed into ring structures of specific specifications.

[0003] Chinese Patent Publication No. CN 219583569 U discloses a ring-forming pressure regulation system and a battery positive electrode ring forming machine thereof. The ring-forming pressure regulation system includes an oil tank, an air intake system, a hydraulic pump, and oil pipes. The air intake system is connected and fixed to the side wall of the hydraulic pump. The output port of the oil tank is connected to the oil inlet of the hydraulic pump, and the oil pipes are connected to the oil outlet of the hydraulic pump. The air intake system consists of two calibrators, a first pressure gauge, a selector switch, and a connecting pipe. The two calibrators, the first pressure gauge, and the selector switch are evenly installed and fixed on the connecting pipe. This application has the effect of conveniently controlling the pressure of battery positive electrode ring forming and improving ring-forming efficiency.

[0004] While the above technical solutions can achieve the effect of conveniently controlling the pressure of battery positive electrode ring forming and improving ring forming efficiency, some dust and debris will be generated during the ring forming process. These impurities are easy to accumulate in some corners and gaps of the equipment. If they are not cleaned in time, they will affect the normal operation and service life of the equipment. In addition, the structural design of some ring forming machines makes it difficult to carry out cleaning work comprehensively.

[0005] Therefore, those skilled in the art have provided a cathode material ring forming machine to solve the problems mentioned in the background art. Utility Model Content

[0006] The purpose of this invention is to provide a positive electrode material ring forming machine, which aims to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A positive electrode material ring forming machine, comprising,

[0009] The support mechanism includes a protective shell and an operating table fixedly installed inside the protective shell.

[0010] The dust removal mechanism includes a housing fixedly installed at the bottom of the protective shell, a filter assembly disposed in the inner cavity of the housing, a dust collection assembly disposed on top of the filter assembly, and an inspection door hinged to the outside of the housing.

[0011] As a preferred embodiment of the present invention, the supporting mechanism further includes a bracket fixedly installed on the outside of the operating table, a ring beater fixedly installed on the outside of the bracket, and a feeding platform fixedly installed on the outside of the protective shell.

[0012] As a preferred embodiment of this utility model, the filter assembly includes a box body fixedly installed in the inner cavity of the box, a connection port opened on the top of the box body, a slot box fixedly installed in the inner cavity of the box body, and a filter integrated plate movably engaged in the inner cavity of the slot box.

[0013] As a preferred embodiment of the present invention, the filter assembly further includes a fan fixedly installed in the inner cavity of the box, a dust detector fixedly installed on the side away from the fan, and an exhaust port opened on the outside of the box.

[0014] As a preferred embodiment of the present invention, the dust collection assembly includes a tube fixedly installed at the connection port, and a dust suction port opened on the outside of the tube.

[0015] As a preferred embodiment of the present invention, the dust collection assembly further includes an isolation mesh cylinder movably sleeved in the inner cavity of the tube, and a limiting cover plate fixedly installed on the top of the isolation mesh cylinder.

[0016] In a preferred embodiment of this utility model, the bottom of the tube is fixedly connected to the top of the box and they are interconnected.

[0017] Compared with the prior art, the beneficial effects of this utility model are: by combining the dust collection component and the filter component, the problems of dust and debris accumulation affecting equipment operation and cleaning difficulties during the ring forming process are effectively solved, which can ensure the normal operation of the equipment and extend the service life of the equipment. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2This is a partial sectional view of the box structure of this utility model;

[0021] Figure 3 This is a cross-sectional view of the box structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the protective shell and the dust collection component of this utility model.

[0023] In the diagram: 100, bearing mechanism; 101, protective shell; 102, operating table; 103, bracket; 104, ring beater; 105, discharge platform; 200, dust removal mechanism; 201, housing; 202, filter assembly; 202a, box; 202b, connection port; 202c, slot box; 202d, filter integrated plate; 202e, fan; 202f, dust detector; 202g, exhaust port; 203, dust collection assembly; 203a, pipe; 203b, suction port; 203c, isolation mesh cylinder; 203d, limit cover; 204, inspection door. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example

[0028] Reference Figures 1-4 This is an embodiment of the present invention, which provides a positive electrode material ring-forming machine, comprising,

[0029] The support mechanism 100 includes a protective shell 101 and an operating table 102 fixedly installed inside the protective shell 101.

[0030] The dust removal mechanism 200 includes a housing 201 fixedly installed at the bottom of the protective shell 101, a filter assembly 202 disposed in the inner cavity of the housing 201, a dust collection assembly 203 disposed on the top of the filter assembly 202, and an inspection door 204 hinged to the outside of the housing 201.

[0031] The dust removal mechanism 200 has an inspection door 204 hinged to the outside of the housing 201. Operators can easily inspect, maintain and clean the filter assembly 202 and dust collection assembly 203 inside the housing 201 by opening the inspection door 204. For example, operations such as regularly cleaning the debris intercepted on the isolation mesh cylinder 203c and replacing the filter integrated plate 202d can be easily completed through the inspection door.

[0032] Specifically, the bearing mechanism 100 also includes a bracket 103 fixedly installed on the outside of the operating table 102, a ring breaker 104 fixedly installed on the outside of the bracket 103, and a feeding platform 105 fixedly installed on the outside of the protective shell 101.

[0033] The ring beater 104 performs the ring beating operation, and the material feeding platform 105 facilitates the placement of materials.

[0034] Furthermore, the filter assembly 202 includes a box 202a fixedly installed inside the cavity of the housing 201, a connection port 202b opened on the top of the box 202a, a slot box 202c fixedly installed inside the cavity of the box 202a, and a filter integrated plate 202d movably mounted inside the cavity of the slot box 202c. The filter assembly 202 also includes a fan 202e fixedly installed inside the cavity of the box 202a, a dust detector 202f fixedly installed on the side away from the fan 202e, and an exhaust port 202g opened on the outside of the box 202a.

[0035] Among them, the filter integrated plate 202d can further refine the filtration of the air after the initial filtration. The filter integrated plate 202d can select different filtration precisions as needed to effectively remove residual fine dust particles in the air. For some dust particles with extremely small diameters, the filter integrated plate can intercept them, making the exhaust air cleaner. The dust detector 202f can monitor the dust content of the filtered air in real time. When the dust content is detected to exceed the set value, it can promptly remind the operator to maintain or replace the filter integrated plate 202d to ensure the stability of the filtration effect. At the same time, it can also automatically adjust the speed of the fan 202e according to the dust content to achieve energy-saving and efficient operation.

[0036] Preferably, the dust collection assembly 203 includes a pipe body 203a fixedly installed at the connection port 202b, and a dust suction port 203b opened on the outside of the pipe body 203a. The dust collection assembly 203 also includes an isolation mesh cylinder 203c movably sleeved in the inner cavity of the pipe body 203a, and a limiting cover plate 203d fixedly installed on the top of the isolation mesh cylinder 203c. The bottom of the pipe body 203a is fixedly connected to the top of the box body 202a and they communicate with each other.

[0037] When the fan 202e starts, it performs suction in the working area inside the protective shell 101, which can promptly suck the dust and debris generated during the ring forming process into the pipe 203a through the suction port 203b. During the ring forming process of the positive electrode material, the fine dust generated will be quickly sucked into the dust collection component 203 with the airflow, preventing dust from accumulating in the corners and gaps of the equipment. The isolation screen 203c can perform preliminary filtration of the sucked dust and debris. Larger debris will be intercepted by the isolation screen 203c to prevent it from entering the subsequent filter component 202, reducing the burden on the filter component. At the same time, the limiting cover 203d is fixedly installed on the top of the isolation screen 203c to prevent the isolation screen from shifting during the dust suction process and ensure its filtration effect.

[0038] It should be noted that the fan 202e uses an ABB-ZA100 centrifugal fan with a maximum air volume of 5000 m³ / h. 3 The speed can be adjusted according to the actual needs of the ring forming machine; the total pressure range is between 500-2000Pa, which can meet the dust collection requirements under different working conditions; the motor power is 2.2kW, which is relatively energy-saving; the speed is 1450r / min, and the stable speed ensures the stable performance of the fan. The dust detector 202f uses the TSI-8533 laser scattering dust meter, which adopts the advanced laser scattering principle and can measure the dust concentration in the air with high precision. It can detect very fine dust particles and can accurately capture and measure dust of various particle sizes generated during the ring forming process of positive electrode materials. The measurement accuracy can reach the microgram per cubic meter level, providing reliable data support for the operation and maintenance of the equipment.

[0039] When in use, the operator first places the material on the feeding platform 105, and then operates the ring beater 104 on the operating platform 102 to perform ring beating operation on the positive electrode material. The protective shell 101 and the bracket 103 of the bearing mechanism 100 ensure the stability and safety of the operation.

[0040] Dust and debris generated during the ring forming process are handled by the dust removal mechanism 200. The fan 202e is started, and a negative pressure is formed in the tube 203a of the dust collection component 203. Dust and debris are sucked into the tube through the suction port 203b on the outside of the tube 203a. At this time, the isolation mesh cylinder 203c, which is movably sleeved in the inner cavity of the tube 203a, initially intercepts large particles of debris. The limiting cover plate 203d prevents the isolation mesh cylinder from shifting. Then, the air carrying dust enters the box 202a of the filter component 202 through the connection port 202b. The filter integrated plate 202d, which is movably locked in the slot box 202c, performs fine filtration of the air. The filtered air continues to flow, and its dust concentration is detected by the dust detector 202f. Finally, it is discharged through the exhaust port 202g.

[0041] In summary, the protective shell 101 of the bearing mechanism 100 provides protection for the internal operating table 102, support 103, ring beater 104, etc., reducing dust erosion; the material discharge platform 105 facilitates material placement and improves operational convenience; the dust removal mechanism 200 plays a key dust removal role; the housing 201 serves as the overall frame to house the filter assembly 202 and the dust collection assembly 203; the tube 203a and suction port 203b of the dust collection assembly 203 can promptly suck in the dust generated by the ring beater; the isolation mesh cylinder 203c can initially intercept large particles of debris; the limiting cover 203d ensures its stability; the filter integration plate 202d of the filter assembly 202 further refines the dust filtration; the fan 202e provides suction; the dust detector 202f monitors the dust concentration in real time; and the exhaust port 202g discharges purified air.

[0042] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0043] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0044] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine task in design, manufacturing, and production without requiring extensive experimentation.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A positive electrode material ring forming machine, characterized in that: include, The support mechanism (100) includes a protective shell (101) and an operating table (102) fixedly installed in the inner cavity of the protective shell (101). The dust removal mechanism (200) includes a housing (201) fixedly installed at the bottom of the protective shell (101), a filter assembly (202) disposed in the inner cavity of the housing (201), a dust collection assembly (203) disposed on the top of the filter assembly (202), and an inspection door (204) hinged to the outside of the housing (201); the dust collection assembly (203) extends into the interior of the protective shell (101) to remove dust from the processing area above the operating table (102).

2. The positive electrode material ring forming machine according to claim 1, characterized in that: The bearing mechanism (100) also includes a bracket (103) fixedly installed on the outside of the operating table (102), a ring beater (104) fixedly installed on the outside of the bracket (103), and a feeding platform (105) fixedly installed on the outside of the protective shell (101).

3. The positive electrode material ring forming machine according to claim 2, characterized in that: The filter assembly (202) includes a box (202a) fixedly installed in the inner cavity of the housing (201), a connection port (202b) opened on the top of the box (202a), a slot (202c) fixedly installed in the inner cavity of the box (202a), and a filter integration plate (202d) movably engaged in the inner cavity of the slot (202c).

4. The positive electrode material ring forming machine according to claim 3, characterized in that: The filter assembly (202) also includes a fan (202e) fixedly installed in the inner cavity of the housing (202a), a dust detector (202f) fixedly installed on the side away from the fan (202e), and an exhaust port (202g) opened on the outside of the housing (202a).

5. A positive electrode material ring forming machine according to claim 4, characterized in that: The dust collection assembly (203) includes a tube (203a) fixedly installed at the connection port (202b) and a suction port (203b) provided on the outside of the tube (203a) and facing the ring breaker (104).

6. A positive electrode material ring forming machine according to claim 5, characterized in that: The dust collection assembly (203) also includes an isolation mesh cylinder (203c) movably sleeved inside the tube body (203a) and a limiting cover plate (203d) fixedly installed on the top of the isolation mesh cylinder (203c).

7. A positive electrode material ring forming machine according to claim 6, characterized in that: The bottom of the tube (203a) is fixedly connected to the top of the box (202a) and they are in communication with each other.

Images