Bending device for manufacturing high-voltage cable

By designing a drive mechanism and guide components, automated bending of high-voltage cables was achieved, solving the problem of needing to replace the bending head in existing devices and improving the efficiency and convenience of cable bending.

CN224157665UActive Publication Date: 2026-04-24BEIJING YUANENG HECHUANG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING YUANENG HECHUANG TECH CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing high-voltage cable bending devices require different bending heads to bend cables of different curvatures, which makes the replacement process time-consuming and labor-intensive, reducing bending efficiency.

Method used

A bending device for manufacturing high-voltage cables was designed. By setting a drive mechanism to drive the movable step shaft to rotate, and combining the circumferential array distribution of the fixed step shaft and the movable step shaft, the cable can be bent at different curvatures. A guide component and a clamping mechanism are used to position and clamp the cable.

Benefits of technology

It improves the efficiency of cable bending, saves manpower, and makes cable bending operations of different curvatures convenient and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bending device for manufacturing a high-voltage cable, which comprises a working table, a guide assembly arranged on the working table, a fixed step shaft rotationally connected to the working table, a first guide groove formed in each step of the fixed step shaft, an arc-shaped sliding groove formed in the working table, and a rotating cylinder rotationally connected to the bottom of the working table, the rotating cylinder is fixedly connected with a fixed shaft, the arc-shaped sliding groove and the fixed shaft are arranged in a sliding mode, the top of the fixed shaft is rotationally connected with a movable step shaft, each step of the movable step shaft is provided with a second guide groove, and a driving assembly is arranged between the workbench and the rotating cylinder. According to the bending device for manufacturing the high-voltage cable, the movable step shaft is driven by the driving mechanism to rotate to bend the high-voltage cable, the cable can be bent with different radians through the movable step shaft and the fixed step shaft which are arranged in the circumferential array, manpower is saved, and the cable bending efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of high-voltage cable manufacturing technology, and in particular to a bending device for high-voltage cable manufacturing. Background Technology

[0002] High-voltage cables are a type of power cable used to transmit power between 1kV and 1000kV, primarily for power transmission and distribution. During the manufacturing of high-voltage cables, bending is required to facilitate connection with other equipment and lines. Traditionally, cable bending was done manually. Due to the high rigidity of the cables, this process was labor-intensive and inefficient. Therefore, bending machines are now commonly used for high-voltage cable bending. However, existing high-voltage cable bending devices require changing different bending heads when bending cables of varying curvatures, a time-consuming and labor-intensive process that reduces the bending efficiency of the device. Utility Model Content

[0003] To address the aforementioned shortcomings in the existing technology, this utility model provides a bending device for high-voltage cable manufacturing. The purpose is to solve the problems of existing high-voltage cable bending devices requiring the replacement of different bending heads when bending high-voltage cables to different curvatures, which is time-consuming and labor-intensive, reducing the bending efficiency of the bending device.

[0004] To achieve the aforementioned objectives, the technical solution adopted by this utility model is as follows:

[0005] A bending device for manufacturing high-voltage cables includes a worktable, a guide assembly on the worktable, a fixed step shaft rotatably connected to the worktable, a first guide groove on each step of the fixed step shaft, an arc-shaped sliding groove on the worktable, a rotating cylinder rotatably connected to the bottom of the worktable, a fixed shaft fixedly connected to the rotating cylinder, the arc-shaped sliding groove slidingly connected to the fixed shaft, a movable step shaft rotatably connected to the top of the fixed shaft, a second guide groove on each step of the movable step shaft, and a drive assembly between the worktable and the rotating cylinder.

[0006] Furthermore, the guide assembly includes a fixed plate fixedly connected to the worktable, a vertical slide groove is provided on the fixed plate, a slide plate is slidably connected in the vertical slide groove, the drive end of an electric push rod is fixedly connected to the slide plate and the fixed plate has several evenly distributed transverse slide grooves, clamping blocks are slidably connected in the transverse slide grooves, a connecting rod is fixedly connected to the clamping block, and the end of the connecting rod away from the clamping block is fixedly connected to the slide plate.

[0007] Furthermore, the number of transverse grooves is the same as the number of steps in both the fixed and movable step shafts.

[0008] Furthermore, the fixed step axis and the movable step axis are arranged in a circular array and are set in mutual contact.

[0009] Furthermore, the length of the transverse groove decreases sequentially from top to bottom.

[0010] Furthermore, the drive assembly includes a motor fixedly mounted on the bottom of the worktable, a spur gear fixedly connected to the output shaft of the motor, and an internal gear fixedly mounted on the inner wall of the rotating cylinder, with the spur gear and the internal gear meshing with each other.

[0011] Furthermore, the workbench is equipped with support legs at the bottom.

[0012] The beneficial effects of this utility model are as follows:

[0013] This utility model discloses a bending device for manufacturing high-voltage cables. The device uses a drive mechanism to rotate a movable step shaft to bend the high-voltage cable. The movable and fixed step shafts arranged in a circumferential array can bend the cable into different arcs, saving manpower and improving the bending efficiency of the cable. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the fixed and movable step shaft structures of this utility model.

[0018] Figure 5 This is a schematic diagram of the guide component structure of this utility model.

[0019] Reference table for attached figures:

[0020] 1. Workbench; 2. Guide assembly; 201. Fixed plate; 202. Vertical slide rail; 203. Slide plate; 204. Electric actuator; 205. Horizontal slide rail; 206. Clamping block; 207. Connecting rod; 3. Fixed step shaft; 4. First guide groove; 5. Arc-shaped slide rail; 6. Rotating cylinder; 7. Fixed shaft; 8. Movable step shaft; 9. Drive assembly; 901. Motor; 902. Spur gear; 903. Internal gear; 10. Second guide groove; 11. Support leg. Detailed Implementation

[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0022] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagrams, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0023] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0024] like Figures 1 to 5 As shown, a bending device for manufacturing high-voltage cables includes a worktable 1, a fixed step shaft 3, a movable step shaft 8, a guide assembly 2, and a drive assembly 9.

[0025] The workbench 1 is provided with a guide assembly 2, which includes a fixed plate 201 that is fixedly connected to the workbench 1.

[0026] A vertical slide groove 202 is provided on the fixed plate 201, and a slide plate 203 is slidably connected in the vertical slide groove 202. An electric push rod 204 is installed on the fixed plate 201, and the driving end of the electric push rod 204 is fixedly connected to the slide plate 203. By extending and retracting the electric push rod 204, the slide plate 203 can be driven to slide up and down in the vertical slide groove 202.

[0027] The fixed plate 201 has several evenly distributed transverse grooves 205, the length of which decreases from top to bottom.

[0028] A clamping block 206 is slidably connected within the transverse slide groove 205. A connecting rod 207 is fixedly connected to the clamping block 206, and the end of the connecting rod 207 away from the clamping block 206 is fixedly connected to the slide plate 203. When the slide plate 203 slides up and down, the connecting rod 207 can drive the clamping block 206 to slide within the transverse slide groove 205, thereby achieving the clamping and releasing operation of the cable.

[0029] The bottom of the workbench 1 is provided with support legs 11 to support the entire device. A fixed step shaft 3 is rotatably connected to the workbench 1. Each step of the fixed step shaft 3 is provided with a first guide groove 4, which is used to position and guide the high-voltage cable.

[0030] The worktable 1 has an arc-shaped slide groove 5. A rotating cylinder 6 is rotatably connected to the bottom of the worktable 1. A fixed shaft 7 is fixedly connected to the rotating cylinder 6. The arc-shaped slide groove 5 and the fixed shaft 7 are slidably arranged so that when the rotating cylinder 6 rotates, the fixed shaft 7 can slide along the arc-shaped slide groove 5, thereby realizing the movement of the components connected to the rotating cylinder 6.

[0031] The fixed shaft 7 is rotatably connected to the top of the movable step shaft 8. Each step of the movable step shaft 8 is provided with a second guide groove 10. The fixed step shaft 3 and the movable step shaft 8 are arranged in a circumferential array and are arranged in mutual contact. The number of transverse sliding grooves 205 is the same as the number of steps of the fixed step shaft 3 and the movable step shaft 8 and their height directions correspond.

[0032] The drive assembly 9 includes a motor 901 fixedly installed at the bottom of the workbench 1. A spur gear 902 is fixedly connected to the output shaft of the motor 901. An internal gear 903 is fixedly installed on the inner wall of the rotating cylinder 6. The spur gear 902 and the internal gear 903 mesh with each other.

[0033] When the motor 901 is working, it drives the spur gear 902 to rotate. Through the meshing of the spur gear 902 and the internal gear 903, the rotating cylinder 6 rotates, which in turn drives the fixed shaft 7 and the movable step shaft 8 connected to the rotating cylinder 6 to rotate, thereby realizing the bending operation of the high-voltage cable.

[0034] When bending a high-voltage cable, first determine the bending arc of the high-voltage cable, confirm the height of the first guide groove 4 and the second guide groove 10, and pass the high-voltage cable through the transverse slide groove 205 corresponding to the height of the first guide groove 4 and the second guide groove 10. The drive assembly 9 drives the rotating cylinder 6 to rotate, and the rotating cylinder 6 drives the fixed shaft 7 and the movable step shaft 8 to move, thereby performing the bending operation on the high-voltage cable.

[0035] This utility model discloses a bending device for high-voltage cable manufacturing, which can effectively clamp and bend high-voltage cables, facilitate bending high-voltage cables to different degrees of curvature, is easy to operate, and improves the bending efficiency in the high-voltage cable manufacturing process.

[0036] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A bending device for manufacturing high-voltage cables, characterized in that, The system includes a worktable (1), a guide assembly (2) on the worktable (1), a fixed step shaft (3) rotatably connected to the worktable (1), a first guide groove (4) on each step of the fixed step shaft (3), an arc-shaped sliding groove (5) on the worktable (1), a rotating cylinder (6) rotatably connected to the bottom of the worktable (1), a fixed shaft (7) fixedly connected to the rotating cylinder (6), the arc-shaped sliding groove (5) slidingly connected to the fixed shaft (7), a movable step shaft (8) rotatably connected to the top of the fixed shaft (7), a second guide groove (10) on each step of the movable step shaft (8), and a drive assembly (9) between the worktable (1) and the rotating cylinder (6).

2. The bending device for manufacturing high-voltage cables according to claim 1, characterized in that: The guide assembly (2) includes a fixed plate (201) fixedly connected to the workbench (1). The fixed plate (201) has a vertical slide groove (202). A slide plate (203) is slidably connected in the vertical slide groove (202). The drive end of an electric push rod (204) is fixedly connected to the slide plate. The fixed plate (201) has several evenly distributed transverse slide grooves (205). A clamping block (206) is slidably connected in the transverse slide groove (205). A connecting rod (207) is fixedly connected to the clamping block (206). The end of the connecting rod (207) away from the clamping block (206) is fixedly connected to the slide plate (203).

3. A bending device for manufacturing high-voltage cables according to claim 2, characterized in that: The number of transverse grooves (205) is the same as the number of steps of the fixed step shaft (3) and the movable step shaft (8).

4. A bending device for manufacturing high-voltage cables according to claim 3, characterized in that: The fixed step shaft (3) and the movable step shaft (8) are arranged in a circular array and are set in mutual contact.

5. A bending device for manufacturing high-voltage cables according to claim 3, characterized in that: The length of the transverse groove (205) decreases from top to bottom.

6. A bending device for manufacturing high-voltage cables according to claim 1, characterized in that: The drive assembly (9) includes a motor (901) fixedly installed at the bottom of the workbench (1), a spur gear (902) fixedly connected to the output shaft of the motor (901), and an internal gear (903) fixedly installed on the inner wall of the rotating cylinder (6), the spur gear (902) and the internal gear (903) meshing with each other.

7. A bending device for manufacturing high-voltage cables according to claim 1, characterized in that: The workbench (1) is provided with support legs (11) at its bottom.