Submarine pipeline groove grinding device with storage structure
By introducing components such as perforated plates, collection covers, dust inlet pipes, and negative pressure suction pumps into the subsea pipeline beveling grinding device, the problem of debris scattering has been solved, achieving efficient collection and convenient cleaning, and improving grinding quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGCHUAN NO 9 DESIGN & RES INST
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-24
AI Technical Summary
Existing subsea pipeline beveling and grinding equipment lacks a storage structure, causing grinding debris to scatter randomly, affecting grinding efficiency and quality, and making cleaning laborious. Existing equipment cannot efficiently collect and process the debris.
A subsea pipeline beveling and grinding device with a storage structure was designed, including components such as a perforated plate, a collection cover, a dust inlet pipe, a negative pressure suction pump, and a dust net. The device achieves efficient collection and convenient cleaning of debris through negative pressure suction and a vibration motor.
It achieves effective collection of grinding debris, prevents debris from scattering, improves grinding efficiency and quality, simplifies the cleaning process, and increases work efficiency.
Smart Images
Figure CN224158178U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of subsea pipeline beveling and grinding devices, specifically, to a subsea pipeline beveling and grinding device with a storage structure. Background Technology
[0002] In the field of marine engineering, the laying and maintenance of subsea pipelines is a critical link. Commonly used methods for laying subsea pipelines include pipe towing and pipelaying vessel methods. Pipe towing is suitable for laying subsea pipelines on land or in the sea, in shallow waters or in short distances. Regardless of the laying method, there is a need to connect multiple sections of subsea pipelines. Welding is the main means of achieving this connection. To ensure welding quality, the pipe ends need to be beveled and then ground. Beveling and grinding are beneficial to the stability of subsequent welding.
[0003] Currently, there are various methods for beveling subsea pipelines. In some cases, manual grinding is used, but this method has many drawbacks. Manual grinding makes it difficult to ensure the neatness of the bevel, which can easily lead to incomplete welding during subsequent welding, resulting in a reduced service life of the pipeline. Moreover, manual grinding is time-consuming, labor-intensive, and extremely inefficient.
[0004] Some conventional beveling and grinding equipment is used, but these devices have revealed some problems in practical applications. For example, during the grinding process, the generated debris usually scatters randomly, and the accumulation of debris can affect the continuous grinding work, reducing grinding efficiency and quality. Existing equipment generally lacks a storage structure, making it impossible to properly collect the debris generated during the grinding process. Subsequent manual cleaning of large areas of debris is time-consuming and laborious, causing inconvenience to users. In view of this, we propose a beveling and grinding device for subsea pipelines with a storage structure. Utility Model Content
[0005] The purpose of this invention is to provide a beveling and grinding device for subsea pipelines with a storage structure, so as to solve the defects mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A subsea pipeline beveling and grinding device with a storage structure includes a pipeline beveling and grinding machine body and a bottom support panel disposed at the bottom of the pipeline beveling and grinding machine body. A perforated plate is integrally formed on the bottom support panel, and an impurity collection component is disposed below the perforated plate. The impurity collection component includes a collection cover fixedly installed on the bottom surface of the bottom support panel. A dust inlet pipe is fixedly installed at the bottom end of the collection cover. A sealing cover is fixedly installed on the dust inlet pipe. A dust baffle is detachably connected to the middle section of the dust inlet pipe. An outer cylinder is detachably connected to the bottom surface of the sealing cover. A conical hopper is fixedly installed at the bottom end of the outer cylinder. A discharge pipe is fixedly installed at the bottom end of the conical hopper. A discharge valve is fixedly installed on the discharge pipe. A negative pressure suction pump is disposed on one side of the outer cylinder. A suction pipe is fixedly installed between the suction end of the negative pressure suction pump and the sealing cover. The suction pipe is located above the dust baffle.
[0008] Preferably, the perforated plate is a perforated plate structure, and the perforated plate is located directly above the collection cover.
[0009] Preferably, the inner wall of the collection hood is inclined downward at 30 to 60 degrees, and the dust inlet pipe is vertically arranged.
[0010] Preferably, the pipe bevel grinding machine body has a pipe inlet hole on the side of the shell that connects to the outside, and the pipe is inserted into the pipe bevel grinding machine body through the pipe inlet hole for grinding operation.
[0011] Preferably, a plurality of support legs arranged in a matrix are fixedly installed on the bottom surface of the bottom support panel, and the distance between the bottom end of the unloading pipe and the ground is greater than 5cm.
[0012] Preferably, an upper sealing ring is fixedly installed on the middle section of the dust inlet pipe, and an inner ring is fixedly installed at the center of the dust filter, the inner ring being detachably installed on the bottom surface of the upper sealing ring.
[0013] Preferably, an inner sealing ring is fixedly installed on the inner wall of the outer cylinder, and an outer ring is fixedly installed on the outer annular side of the dustproof net, with the outer ring abutting against the upper surface of the inner sealing ring.
[0014] Preferably, a plurality of support beams are fixedly installed between the inner ring and the outer ring, and a vibration motor is fixedly installed on the upper surface of the support beams.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model achieves effective collection of grinding debris by setting up components such as a perforated plate, a collection hood, a dust inlet pipe, and a negative pressure suction pump. The grinding debris falls into the collection hood through the perforated plate, and the negative pressure suction pump sucks the space between the sealing cover and the outer cylinder through the suction pipe, so that the debris enters the outer cylinder along the dust inlet pipe, realizing convenient collection of debris and preventing debris from scattering randomly and affecting the smooth progress of subsequent grinding operations.
[0017] 2. This utility model, through the setting of a dust-blocking net, inner ring, outer ring, and support beam, achieves the blocking of debris and convenient maintenance of the dust-blocking net. The dust-blocking net blocks debris from being sucked into the suction pipe. The inner ring, outer ring, and sealing ring cooperate to facilitate the installation and disassembly of the dust-blocking net. At the same time, the vibrating motor works to make the dust-blocking net vibrate, shaking off the debris clogging the mesh, thus ensuring the stable operation of the debris collection system.
[0018] 3. This utility model achieves convenient handling of collected debris by setting up support legs, unloading pipe and unloading valve. The support legs ensure the stability of the device, the unloading pipe is kept at a certain distance from the ground, and the debris can be discharged by opening the unloading valve, so as to facilitate the cleaning and collection of debris and improve the work efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is an exploded view of the impurity collection component of this utility model;
[0021] Figure 3 This is one of the partial structural schematic diagrams of the impurity collection component of this utility model;
[0022] Figure 4 This is a second partial structural schematic diagram of the impurity collection component of this utility model;
[0023] Figure 5 This is a cross-sectional view of the outer cylinder of this utility model;
[0024] The meanings of the labels in the diagram are as follows:
[0025] 1. Main body of the pipe beveling and grinding machine; 10. Bottom support panel; 11. Pipe insertion hole; 12. Perforated plate; 13. Support legs;
[0026] 2. Impurity collection assembly; 20. Collection hood; 21. Dust inlet pipe; 211. Upper sealing ring; 22. Sealing cover; 23. Negative pressure suction pump; 231. Suction pipe; 24. Outer cylinder; 241. Inner sealing ring; 25. Conical hopper; 251. Discharge pipe; 252. Discharge valve; 26. Inner ring; 261. Outer ring; 262. Dust filter; 27. Support beam; 271. Vibration motor. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0029] Please see Figures 1-5 This utility model provides a technical solution: a subsea pipeline beveling and grinding device with a storage structure, including a pipeline beveling and grinding machine body 1 and a bottom support panel 10 set at the bottom of the pipeline beveling and grinding machine body 1. The grinding components on the pipeline beveling and grinding machine body 1 are all installed inside the pipeline beveling and grinding machine body 1 and located above the bottom support panel 10. The side of the shell of the pipeline beveling and grinding machine body 1 is provided with a pipeline inlet hole 11 that communicates with the outside. The pipeline is inserted into the pipeline beveling and grinding machine body 1 through the pipeline inlet hole 11 for grinding operation. The pipeline beveling and grinding machine body 1 and its grinding components are all existing conventional technologies, which will not be described in detail here.
[0030] In this embodiment, a perforated plate 12 is integrally formed on the bottom support panel 10. The perforated plate 12 has a mesh-like plate structure, allowing grinding debris to fall through the mesh holes. A debris collection assembly 2 is provided below the perforated plate 12. The debris collection assembly 2 includes a collection cover 20 fixedly installed on the bottom surface of the bottom support panel 10. The perforated plate 12 is located directly above the collection cover 20, collecting the debris falling from the perforated plate 12. A dust inlet pipe 21 is fixedly installed at the bottom end of the collection cover 20. A sealing cover 22 is fixedly installed on the dust inlet pipe 21. A dust baffle is detachably connected to the middle section of the dust inlet pipe 21. The dust screen 262 and the sealing cover 22 are detachably connected to the bottom surface of the outer cylinder 24. A negative pressure suction pump 23 is provided on one side of the outer cylinder 24. A suction pipe 231 is fixedly installed between the suction end of the negative pressure suction pump 23 and the sealing cover 22. The suction pipe 231 is located above the dust screen 262. The negative pressure suction pump 23 draws air between the sealing cover 22 and the outer cylinder 24 through the suction pipe 231 to form a negative pressure, allowing the debris to smoothly enter the outer cylinder 24 through the dust inlet pipe 21, thus achieving efficient collection of grinding debris. In addition, the dust screen 262 prevents the debris from being directly sucked into the negative pressure suction pump 23.
[0031] Specifically, the inner wall of the collection hood 20 is inclined downwards at an angle of 30 to 60 degrees, and the dust inlet pipe 21 is vertically arranged to facilitate the downward fall of debris. Multiple support legs 13 arranged in a matrix are fixedly installed on the bottom surface of the bottom support panel 10 to provide stable support for the device and ensure that it will not shake during the grinding operation. A conical hopper 25 is fixedly installed at the bottom end of the outer cylinder 24, and a discharge pipe 251 is fixedly installed at the bottom end of the conical hopper 25. A discharge valve 252 is fixedly installed on the discharge pipe 251. The distance between the bottom end of the discharge pipe 251 and the ground is greater than 5 cm. Opening the discharge valve 252 can conveniently discharge the collected debris, which is convenient for cleaning up the collected debris and improving work efficiency.
[0032] Furthermore, an upper sealing ring 211 is fixedly installed on the middle section of the dust inlet pipe 21, and an inner ring 26 is fixedly installed at the center of the dust filter 262. The inner ring 26 is detachably installed on the bottom surface of the upper sealing ring 211 by multiple fastening screws. An inner sealing ring 241 is fixedly installed on the inner wall of the outer cylinder 24, and an outer ring 261 is fixedly installed on the outer annular side of the dust filter 262. The outer ring 261 abuts against the upper surface of the inner sealing ring 241, which facilitates installation, disassembly and maintenance operations.
[0033] In addition, multiple support beams 27 are fixedly installed between the inner ring 26 and the outer ring 261. A vibration motor 271 is fixedly installed on the upper surface of the support beam 27. When the vibration motor 271 is working, it drives the dust filter 262 to vibrate, shaking off the debris on the dust filter 262 and ensuring the stable operation of the debris collection system.
[0034] Finally, it should be noted that the negative pressure suction pump 23 and vibration motor 271 of this utility model are all general standard parts or parts known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the spare parts of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and matching controllers and power supplies, are connected by wires. The specific connection method should refer to the working principle of this utility model. The electrical connections between each electrical component are completed in the order of operation. The detailed connection methods are all technologies known in the art.
[0035] When using the subsea pipeline beveling and grinding device with storage structure of this utility model, first insert the subsea pipeline to be ground through the pipeline insertion hole 11 on the side of the pipeline beveling and grinding machine body 1, then start the grinding component built into the pipeline beveling and grinding operation on the pipeline.
[0036] The debris generated during grinding falls through the mesh of the integrally formed perforated plate 12 on the bottom support panel 10. The collection cover 20 below is installed on the bottom surface of the bottom support panel 10 to receive the debris falling from the perforated plate 12. Since the inner wall of the collection cover 20 is inclined downward at 30 to 60 degrees and the dust inlet pipe 21 is set vertically, the debris can fall smoothly into the dust inlet pipe 21.
[0037] The negative pressure suction pump 23 is started. It draws air between the sealing cover 22 and the outer cylinder 24 through the suction pipe 231, so that a negative pressure is formed in the outer cylinder 24. This further enables the suction of dust in the main body 1 of the pipe bevel grinder. The debris enters the outer cylinder 24 along the dust inlet pipe 21. During this process, the dust baffle 262 prevents the debris from being directly sucked into the negative pressure suction pump 23, so that the debris can only accumulate below the dust baffle 262, thus completing the debris collection operation.
[0038] When it is necessary to clean up the collected debris, the vibration motor 271 on the dust filter 262 works synchronously, driving the dust filter 262 to vibrate and shake off the debris. Then, the discharge valve 252 on the discharge pipe 251 is opened to discharge the debris.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A subsea pipeline beveling and grinding device with a storage structure, comprising a pipeline beveling and grinding machine body (1) and a bottom support panel (10) disposed at the bottom of the pipeline beveling and grinding machine body (1), characterized in that: A perforated plate (12) is integrally formed on the bottom support panel (10). An impurity collection assembly (2) is disposed below the perforated plate (12). The impurity collection assembly (2) includes a collection cover (20) fixedly installed on the bottom surface of the bottom support panel (10). A dust inlet pipe (21) is fixedly installed at the bottom end of the collection cover (20). A sealing cap (22) is fixedly installed on the dust inlet pipe (21). A dust baffle (262) is detachably connected to the middle section of the dust inlet pipe (21). The sealing cap (22)... An outer cylinder (24) is detachably connected to the bottom surface. A conical bucket (25) is fixedly installed at the bottom end of the outer cylinder (24). A discharge pipe (251) is fixedly installed at the bottom end of the conical bucket (25). A discharge valve (252) is fixedly installed on the discharge pipe (251). A negative pressure suction pump (23) is provided on one side of the outer cylinder (24). A suction pipe (231) is fixedly installed between the suction end of the negative pressure suction pump (23) and the sealing cover (22). The suction pipe (231) is located above the dust net (262).
2. The subsea pipeline beveling and grinding device with a storage structure according to claim 1, characterized in that: The perforated plate (12) is a perforated plate structure, and the perforated plate (12) is located directly above the collection cover (20).
3. The subsea pipeline beveling and grinding device with a storage structure according to claim 1, characterized in that: The inner wall of the collection hood (20) is inclined downward at a degree of 30 to 60 degrees, and the dust inlet pipe (21) is vertical.
4. The subsea pipeline beveling and grinding device with a storage structure according to claim 1, characterized in that: The pipe bevel grinding machine body (1) has a pipe inlet hole (11) on its side shell that is connected to the outside. The pipe is inserted into the pipe bevel grinding machine body (1) through the pipe inlet hole (11) for grinding.
5. The subsea pipeline beveling and grinding device with a storage structure according to claim 1, characterized in that: Multiple support legs (13) arranged in a matrix are fixedly installed on the bottom surface of the bottom support panel (10), and the distance between the bottom end of the unloading pipe (251) and the ground is greater than 5cm.
6. The subsea pipeline beveling and grinding device with a storage structure according to claim 1, characterized in that: An upper sealing ring (211) is fixedly installed on the middle part of the dust inlet pipe (21), and an inner ring (26) is fixedly installed at the center of the dust filter (262). The inner ring (26) is detachably installed on the bottom surface of the upper sealing ring (211).
7. The subsea pipeline beveling and grinding device with a storage structure according to claim 6, characterized in that: An inner sealing ring (241) is fixedly installed on the inner wall of the outer cylinder (24), and an outer ring (261) is fixedly installed on the outer annular side of the dustproof net (262), with the outer ring (261) abutting against the upper surface of the inner sealing ring (241).
8. The subsea pipeline beveling and grinding device with a storage structure according to claim 7, characterized in that: Multiple support beams (27) are fixedly installed between the inner ring (26) and the outer ring (261), and a vibration motor (271) is fixedly installed on the upper surface of the support beams (27).