Copper-clad steel wire production line

By designing grinding and cleaning components for the copper-clad steel wire production line, the problems of incomplete cleaning and uneven electroplating liquid in existing technologies have been solved, achieving more efficient surface cleaning and uniform electroplating, and improving electroplating quality and conductivity.

CN224158226UActive Publication Date: 2026-04-24NANTONG HONGYANG METAL PRODS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG HONGYANG METAL PRODS
Filing Date
2025-05-19
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The existing equipment cannot effectively clean the copper-clad steel wire after grinding, which affects the electroplating quality. In addition, the electroplating liquid is not uniform enough, resulting in poor electroplating quality.

Method used

A copper-clad steel wire production line was designed, comprising a grinding component, a cleaning component, and an electroplating component. The grinding block and the wiping block driven by a hydraulic cylinder cooperate to perform surface cleaning, and a mixing component enhances the uniformity of the electroplating liquid.

Benefits of technology

It effectively removes impurities from the surface of the steel wire, improves surface cleanliness, and ensures the stability and uniformity of the electroplating process, thereby improving electroplating quality and conductivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a copper-clad steel wire production line, and relates to the technical field of production of clad steel wires. A first frame body of a concave structure is fixed to the top end face of the base, and a first grinding block is fixed to the top end face of the inner wall of the first frame body. Two first hydraulic cylinders are fixed to the top end face of the base, the extending ends of the two first hydraulic cylinders are fixed to a base block, and a second grinding block is fixed to the top end face of the base block and located under the first grinding block. In the pretreatment link, the polishing range of the steel wire is effectively expanded through cooperation of a first polishing block and a second polishing block and the design of a semicircular polishing groove, it is guaranteed that impurities on the surface of the steel wire are fully removed, and a good foundation is laid for the follow-up process; and a double-layer cloth wiping block of the cleaning assembly is tightly attached to the steel wire under driving of a second hydraulic cylinder, efficient cleaning can be completed in the moving process of the steel wire, and the surface cleanliness is further improved.
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Description

Technical Field

[0001] This utility model belongs to the field of copper-clad steel wire production technology, and more specifically, it relates to a copper-clad steel wire production line. Background Technology

[0002] Copper-clad steel wire is a composite material, which is a steel wire with a layer of copper or copper alloy coated on its surface. During its processing, it needs to be polished and electroplated.

[0003] The existing equipment cannot clean the surface after polishing, which affects the quality of subsequent electroplating; during the electroplating process, the electroplating liquid is not uniform enough, which also affects the quality of electroplating. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a copper-clad steel wire production line, which solves the problem that existing devices cannot clean the wire after grinding, thus affecting the subsequent electroplating quality; and that existing devices suffer from uneven electroplating liquid during the electroplating process, affecting the electroplating quality.

[0005] The purpose and effectiveness of this utility model's copper-clad steel wire production line are achieved through the following specific technical means:

[0006] A copper-clad steel wire production line includes a base; a first frame with a concave structure is fixed to the top surface of the base, and a first grinding block is fixed to the top surface of the inner wall of the first frame; two first hydraulic cylinders are fixed to the top surface of the base, and the extended ends of the two first hydraulic cylinders are fixed to the base block; a second grinding block is fixed to the top surface of the base block, and the second grinding block is located directly below the first grinding block; the steel wire passes between the second grinding block and the first grinding block, and one right end of the steel wire is connected to an external steel wire traction device.

[0007] Furthermore, the bottom surface of the first grinding block has grinding grooves arranged in a linear array, and the top surface of the second grinding block also has grinding grooves arranged in a linear array. The grinding grooves are semi-circular groove structures, and the grinding grooves on the first and second grinding blocks are aligned, with the steel wire in contact with the grinding grooves.

[0008] Furthermore, the first frame, the first grinding block, the first hydraulic cylinder, the base block, the second grinding block, and the grinding groove together constitute a grinding assembly; a cleaning assembly is installed on the base, which consists of a second frame, a first wiping block, a second hydraulic cylinder, a fixing block, and a second wiping block. A concave structure of the second frame is fixed on the top surface of the base, the first wiping block is fixed on the top surface of the inner wall of the second frame, two second hydraulic cylinders are fixed on the top surface of the base, the extended ends of the two second hydraulic cylinders are fixed on the fixing block, the second wiping block is fixed on the fixing block, the second wiping block is located directly below the first wiping block, both the second wiping block and the first wiping block are made of multi-layered fabric, and a steel wire passes between the second wiping block and the first wiping block.

[0009] Furthermore, an electroplating tank is fixed to the top surface of the base, the electroplating tank is filled with electroplating liquid, and the electroplating tank is electrically connected to an external power supply; two third hydraulic cylinders are fixed to the top surface of the base, the protruding ends of the two third hydraulic cylinders are fixed on the roller frame, and rollers rotate on the roller frame, with the lower side of the outer wall of the rollers in contact with the steel wire.

[0010] Furthermore, a mixing assembly is installed on the electroplating box. The mixing assembly consists of a fourth hydraulic cylinder, a mixing plate, and auxiliary holes. Two fourth hydraulic cylinders are fixed on the right end face of the electroplating box. The protruding ends of the two fourth hydraulic cylinders pass through the electroplating box and are fixed on the mixing plate, which is located inside the electroplating box.

[0011] Furthermore, the mixing plate has a rectangular plate structure, and auxiliary holes are formed in a rectangular array on the mixing plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In the pretreatment stage, the grinding component, through the cooperation of the first and second grinding blocks, and the semi-circular grinding groove design, effectively expands the grinding range of the steel wire, ensuring that impurities on the surface of the steel wire are fully removed, laying a good foundation for subsequent processes; the double-layer cloth wiping block of the cleaning component, driven by the second hydraulic cylinder, closely adheres to the steel wire, and can complete efficient cleaning during the movement of the steel wire, further improving the surface cleanliness.

[0014] In the electroplating process, the roller, driven by the third hydraulic cylinder, can stably press the steel wire into the electroplating tank, ensuring the electroplating process proceeds stably. In the mixing component, the fourth hydraulic cylinder drives the mixing plate to move back and forth, which, together with the jet formed by the auxiliary holes on the mixing plate, significantly enhances the mixing effect of the electroplating liquid, making the electroplating more uniform and improving the electroplating quality and conductivity of the copper-clad steel wire. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the axial view structure of the copper-clad steel wire production line of this utility model.

[0016] Figure 2 This is a utility model Figure 1 A magnified structural diagram at point A.

[0017] Figure 3 This is a partial axial view structural diagram of the copper-clad steel wire production line of this utility model.

[0018] Figure 4 This is a schematic diagram of the main structure of the copper-clad steel wire production line of this utility model after partial cross-section.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Base; 2. Grinding assembly; 201. First frame; 202. First grinding block; 203. First hydraulic cylinder; 204. Base block; 205. Second grinding block; 206. Grinding groove; 3. Cleaning assembly; 301. Second frame; 302. First wiping block; 303. Second hydraulic cylinder; 304. Fixing block; 305. Second wiping block; 4. Electroplating box; 401. Third hydraulic cylinder; 402. Roller frame; 403. Roller; 5. Mixing assembly; 501. Fourth hydraulic cylinder; 502. Mixing plate; 503. Auxiliary hole. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0022] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The use of terms such as "a," "an," or "the" in this utility model patent application specification and claims does not indicate a quantity limitation, but rather indicates the presence of at least one. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described object changes.

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0024] Example 1: As shown in the attached document Figure 1 To be continued Figure 4 As shown:

[0025] This utility model provides a copper-clad steel wire production line, including a base 1; a first frame 201 with a concave structure is fixed on the top surface of the base 1, and a first grinding block 202 is fixed on the top surface of the inner wall of the first frame 201; two first hydraulic cylinders 203 are fixed on the top surface of the base 1, and the extended ends of the two first hydraulic cylinders 203 are fixed on a base block 204; a second grinding block 205 is fixed on the top surface of the base block 204, and the second grinding block 205 is located directly below the first grinding block 202; the steel wire passes between the second grinding block 205 and the first grinding block 202, and one right end of the steel wire is connected to an external steel wire traction device, which drives the two first hydraulic cylinders 203 to extend until both the second grinding block 205 and the first grinding block 202 are in contact with the steel wire; the steel wire can be ground by the second grinding block 205 and the first grinding block 202 when the steel wire moves.

[0026] The first grinding block 202 has grinding grooves 206 arranged in a linear array on its bottom surface, and the second grinding block 205 also has grinding grooves 206 arranged in a linear array on its top surface. The grinding grooves 206 are semi-circular groove structures. The grinding grooves 206 on the first grinding block 202 and the second grinding block 205 are aligned, and the steel wire contacts the grinding grooves 206. During the grinding process, the grinding range of the steel wire can be expanded through the grinding grooves 206.

[0027] The grinding assembly 2 is composed of a first frame 201, a first grinding block 202, a first hydraulic cylinder 203, a base block 204, a second grinding block 205, and a grinding groove 206. A cleaning assembly 3 is installed on the base 1. The cleaning assembly 3 consists of a second frame 301, a first wiping block 302, a second hydraulic cylinder 303, a fixing block 304, and a second wiping block 305. A concave structure of the second frame 301 is fixed to the top surface of the base 1. The first wiping block 302 is fixed to the top surface of the inner wall of the second frame 301. Two second hydraulic cylinders 303 are fixed to the top surface of the base 1. The protruding end of 03 is fixed on the fixing block 304. The fixing block 304 is fixed with a second wiping block 305. The second wiping block 305 is located directly below the first wiping block 302. Both the second wiping block 305 and the first wiping block 302 are made of multi-layered fabric. The steel wire passes between the second wiping block 305 and the first wiping block 302. During use, the two second hydraulic cylinders 303 are driven to extend. At this time, the second wiping block 305 and the first wiping block 302 come into contact with the steel wire. During the movement of the steel wire, the second wiping block 305 and the first wiping block 302 can complete the wiping and cleaning of the steel wire.

[0028] The base 1 has an electroplating tank 4 fixed to its top surface. The electroplating tank 4 is filled with electroplating liquid and is electrically connected to an external power supply. The base 1 also has two third hydraulic cylinders 401 fixed to its top surface. The extended ends of the two third hydraulic cylinders 401 are fixed to a roller frame 402. A roller 403 rotates on the roller frame 402. The lower side of the outer wall of the roller 403 is in contact with the steel wire. During the electroplating process, the two third hydraulic cylinders 401 are driven to extend, and the steel wire can be pressed into the electroplating tank 4 for electroplating through the roller 403.

[0029] The electroplating tank 4 is equipped with a mixing component 5, which consists of a fourth hydraulic cylinder 501, a mixing plate 502, and an auxiliary hole 503. Two fourth hydraulic cylinders 501 are fixed on the right end face of the electroplating tank 4. The protruding ends of the two fourth hydraulic cylinders 501 pass through the electroplating tank 4 and are fixed on the mixing plate 502. The mixing plate 502 is located inside the electroplating tank 4. When mixing the liquid in the electroplating tank 4, the two fourth hydraulic cylinders 501 are driven to reciprocate. The two fourth hydraulic cylinders 501 drive the mixing plate 502 to move back and forth to achieve the mixing of the electroplating liquid.

[0030] Example 2: Based on Example 1, the mixing plate 502 is a rectangular plate structure. Auxiliary holes 503 are provided on the mixing plate 502 in a rectangular array. During the movement of the mixing plate 502, the auxiliary holes 503 are in a jet shape. The jet at the auxiliary holes 503 can improve the mixing effect of the electroplating liquid, thus improving the electroplating effect.

[0031] Working principle: The first hydraulic cylinders 203 are driven to extend until the grinding grooves 206 on the second grinding block 205 and the first grinding block 202 are in contact with the steel wire. The traction device of the moving external device pulls the steel wire to move. When the steel wire moves, it can be ground by the second grinding block 205 and the first grinding block 202. At the same time, the second hydraulic cylinders 303 are driven to extend. At this time, the second wiping block 305 and the first wiping block 302 are in contact with the steel wire. During the movement of the steel wire, the second wiping block 305 and the first wiping block 302 can wipe and clean the steel wire. At the same time, the second hydraulic cylinders 401 are driven to extend. The roller 403 can press the steel wire into the electroplating tank 4 for electroplating. At the same time, the second hydraulic cylinders 501 are driven to reciprocate. The two fourth hydraulic cylinders 501 drive the mixing plate 502 to reciprocate to achieve the mixing of electroplating liquid.

[0032] Although this application has been described with reference to the foregoing embodiments, those skilled in the art will understand that various changes can be made without departing from the spirit and scope of this application as defined by the appended claims. While this specification contains details of many specific implementations, these should not be construed as limiting the scope of the claims, but rather as descriptions of features specific to particular embodiments. The scope of this application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.

Claims

1. A copper clad steel wire production line characterized by: Includes a base (1); a first frame (201) with a concave structure is fixed on the top surface of the base (1), and a first grinding block (202) is fixed on the top surface of the inner wall of the first frame (201); two first hydraulic cylinders (203) are fixed on the top surface of the base (1), and the protruding ends of the two first hydraulic cylinders (203) are fixed on the base block (204). A second grinding block (205) is fixed on the top surface of the base block (204), and the second grinding block (205) is located directly below the first grinding block (202). The steel wire passes between the second grinding block (205) and the first grinding block (202), and one right end of the steel wire is connected to an external steel wire traction device.

2. A copper clad steel wire production line as claimed in claim 1, wherein: The bottom surface of the first grinding block (202) is provided with grinding grooves (206) in a linear array, and the top surface of the second grinding block (205) is also provided with grinding grooves (206) in a linear array. The grinding grooves (206) are semi-circular groove structures. The grinding grooves (206) on the first grinding block (202) and the second grinding block (205) are aligned, and the steel wire is in contact with the grinding grooves (206).

3. A copper clad steel wire production line as claimed in claim 2, wherein: The first frame (201), the first grinding block (202), the first hydraulic cylinder (203), the base block (204), the second grinding block (205), and the grinding groove (206) together form the grinding assembly (2); a cleaning assembly (3) is installed on the base (1), which consists of a second frame (301), a first wiping block (302), a second hydraulic cylinder (303), a fixing block (304), and a second wiping block (305). A concave structure second frame (301) is fixed on the top surface of the base (1). 01) A first wiping block (302) is fixed on the top surface of the inner wall, and two second hydraulic cylinders (303) are fixed on the top surface of the base (1). The protruding ends of the two second hydraulic cylinders (303) are fixed on the fixing block (304). A second wiping block (305) is fixed on the fixing block (304). The second wiping block (305) is located directly below the first wiping block (302). Both the second wiping block (305) and the first wiping block (302) are made of multi-layered fabric. The steel wire passes between the second wiping block (305) and the first wiping block (302).

4. A copper clad steel wire production line as claimed in claim 3, wherein: The top surface of the base (1) is fixed with an electroplating tank (4), which is filled with electroplating liquid and is electrically connected to an external power supply. The top surface of the base (1) is fixed with two third hydraulic cylinders (401), the protruding ends of the two third hydraulic cylinders (401) are fixed on the roller frame (402), and a roller (403) rotates on the roller frame (402). The lower side of the outer wall of the roller (403) is in contact with the steel wire.

5. A copper clad steel wire production line as claimed in claim 4, wherein: The electroplating box (4) is equipped with a mixing assembly (5), which consists of a fourth hydraulic cylinder (501), a mixing plate (502) and an auxiliary hole (503). Two fourth hydraulic cylinders (501) are fixed on the right end face of the electroplating box (4). The protruding ends of the two fourth hydraulic cylinders (501) pass through the electroplating box (4) and are fixed on the mixing plate (502). The mixing plate (502) is located inside the electroplating box (4).

6. A copper clad steel wire production line as claimed in claim 5, characterized in that: The mixing plate (502) is a rectangular plate structure, and auxiliary holes (503) are provided on the mixing plate (502) in a rectangular array.