Surface material cleaning device for return belt

Abstract

The utility model provides a return belt surface material cleaning device, and relates to the technical field of material cleaning devices.The return belt surface material cleaning device comprises inner cleaning mechanisms which are oppositely arranged in a cover body assembly, an outer cleaning mechanism is arranged in front of the cover body assembly, a dust collection assembly is arranged on one side of the cover body assembly, and a clamping component is fixedly connected to a lifting assembly; and the clamping component is matched with the end part of the outer cleaning mechanism. According to the belt cleaning device, the inner cleaning mechanism is arranged in the cover body assembly, fine particles on the upper portion of the belt body can be cleaned, the communicated dust suction assembly is arranged on one side of the cover body assembly to adsorb dust in the cover body assembly and treat the dust in a centralized mode, and the outer cleaning mechanism is arranged outside the cover body assembly; the belt body can be preliminarily cleaned, waste can be reused through the lifting assembly, the investment fund of equipment is reduced, surface materials on the belt body can be effectively cleaned, and the risks of manual cleaning and belt body winding are avoided.

Description

Technical Field

[0001] This application relates to the field of material cleaning device technology, and more specifically, to a material cleaning device for the surface of a return belt. Background Technology

[0002] The raw coal storage and transportation unit primarily handles the entire process of transporting raw coal and fuel coal used in the gasification unit and power plant from their arrival at the site to their entry into the unit area. It also handles the external transportation of solid waste generated during the production of raw materials and fuel coal. The power and gasification boilers require approximately 45,000 tons of raw materials and fuel coal daily, generating approximately 9,000 tons of solid waste daily. The raw coal storage and transportation unit is equipped with 22 coal conveyor belts and 12 slag conveyor belts. The existing conveyor heads use first and second-stage polyurethane cleaners to clean the working area of ​​the conveyor belts, while plow-type unloaders are used to clean the non-working area.

[0003] During belt operation, materials tend to stick to the belt. The first and second sweepers and the plow-type unloader do not clean thoroughly, resulting in serious material spillage under the return belt. The site is dusty, and since it is rotating equipment, there are serious safety hazards for personnel to clean it. Therefore, there are deficiencies. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a material cleaning device for the surface of a return belt, which aims to improve the problem that materials easily stick to the belt during belt operation, and the first and second sweepers and plow unloaders do not clean thoroughly, resulting in serious material spillage under the return belt, a lot of dust on site, and serious safety hazards for personnel cleaning the rotating equipment.

[0005] This application is implemented as follows:

[0006] This application provides a material cleaning device for the surface of a return belt, comprising:

[0007] The cover assembly is located five meters below the head of the conveyor belt. The cover assembly wraps around the outside of the conveyor belt body. The cover assembly has two cooperating upper and lower parts. The inside of the cover assembly is provided with an inner cleaning mechanism that is arranged opposite to the conveyor belt body. The inner cleaning mechanism is arranged opposite to the conveyor belt body. The front of the cover assembly is provided with an outer cleaning mechanism that is arranged opposite to the conveyor belt body.

[0008] A vacuuming assembly is disposed on one side of the cover assembly, and the top and sidewalls of the vacuuming assembly are respectively connected to the top and bottom of the cover assembly;

[0009] The lifting assembly is located in front of the cover assembly. Two sets of lifting assemblies are symmetrically arranged around the belt body. A clamping member is fixedly connected to the lifting assembly, and the clamping member is configured to cooperate with the end of the external cleaning mechanism.

[0010] In one embodiment of this application, the cover assembly includes an upper cover and a lower cover. The upper cover is disposed on the upper part of the belt body, and the top of the upper cover has an upper opening that communicates with the top of the dust collection assembly. The lower cover is disposed on the bottom of the belt body, and the bottom of the lower cover has a lower opening that communicates with the side wall of the dust collection assembly. The joint between the upper cover and the lower cover is provided with a notch, and the width of the notch is the same as the width of the belt body.

[0011] In one embodiment of this application, slots are provided at both ends of the upper cover, and insert plates are fixedly connected to both ends of the lower cover. The insert plates are configured to cooperate with the slots, and the insert plates are fixedly connected to the slots by fixing screws.

[0012] In one embodiment of this application, the internal cleaning mechanism includes an upper brush cleaner, an upper scraper, a lower brush cleaner, and a lower scraper. The upper brush cleaner is rotatably mounted inside the upper cover and abuts against the upper part of the belt body. The upper scraper is fixedly mounted on the bottom of the inner side wall of the upper cover and abuts against the upper part of the belt body. The lower brush cleaner is rotatably mounted inside the lower cover and abuts against the bottom of the belt body. The lower scraper is fixedly mounted on the top of the inner side wall of the lower cover and abuts against the bottom of the belt body. The lower scraper and the upper scraper are arranged opposite to each other. The width of both the upper and lower brush cleaners is greater than the width of the notch.

[0013] In one embodiment of this application, the external cleaning mechanism includes a cleaning scraper, which is disposed outside the cover assembly by a clamping member. Two cleaning scrapers are symmetrically arranged around the belt body, and the width of the cleaning scraper is greater than the width of the belt body.

[0014] In one embodiment of this application, the vacuuming assembly includes a vacuum cleaner, the top of which is connected to an upper suction pipe, which is connected to the upper part of the cover assembly, a lower suction pipe is connected to one side of the vacuum cleaner, which is connected to the bottom of the cover assembly, a dust hopper is connected to the bottom of the vacuum cleaner, and a dust collection pipe is connected to the bottom of the dust hopper.

[0015] In one embodiment of this application, both the end of the upper suction pipe and the end of the lower suction pipe are connected to a connecting cover, which is respectively connected to the upper part of the cover assembly and the bottom of the cover assembly.

[0016] In one embodiment of this application, the lifting assembly includes a fixed sleeve and a lifting column. Two sets of fixed sleeves are arranged opposite each other on the face of the cover assembly, with two fixed sleeves in each set. The fixed sleeves are fixedly connected to the side wall of the cover assembly. A circular hole is provided on one side of the fixed sleeve. The lifting column is slidably disposed in the fixed sleeve. A plurality of insertion holes are provided on the lifting column at equal intervals. A limit member is provided between the insertion holes, the lifting column and the fixed sleeve.

[0017] In one embodiment of this application, the limiting device includes a socket, which is sequentially inserted into the overlapping area between the circular hole and the limiting post.

[0018] In one embodiment of this application, the clamping member includes a clamping frame and a clamping plate. The top of the clamping frame is fixedly connected to the bottom of the lifting assembly, and the top of the clamping plate is rotatably connected to the front end of the clamping frame. The clamping frame fixes the external cleaning mechanism to the clamping plate together by fastening bolts.

[0019] The beneficial effects of this application are as follows: By installing a cover assembly five meters below the head of the conveyor belt, the dust generated during the cleaning of the belt body is covered, reducing dust flying. An internal cleaning mechanism is installed inside the cover assembly to clean the fine particles on the upper part of the belt body. A connected dust suction assembly is installed on one side of the cover assembly to absorb and centrally process the dust inside the cover assembly. An external cleaning mechanism is installed outside the cover assembly to perform preliminary cleaning of the belt body. Furthermore, the lifting assembly enables waste recycling, reducing equipment investment. It can effectively clean the surface of the belt body, avoid manual cleaning and the risk of being caught in the belt body. The cleaning time of the combined sweeper can be adjusted at any time according to different working conditions to avoid material accumulation problems. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 A schematic diagram of the overall structure of the return belt surface material cleaning device is provided for the embodiments of this application;

[0022] Figure 2 A schematic diagram of the structure of the dust collection component is provided for the embodiments of this application;

[0023] Figure 3 A structural schematic diagram of the fixing sleeve is provided for the embodiments of this application;

[0024] Figure 4 A structural schematic diagram of the upper cover is provided for the embodiments of this application;

[0025] Figure 5 A structural schematic diagram of the lower cover is provided for the embodiments of this application;

[0026] Figure 6 A schematic diagram of the structure of a cleaner is provided for an embodiment of this application.

[0027] In the diagram: 1. Cover assembly; 2. Vacuuming assembly; 3. Lifting assembly; 4. Belt body; 5. Upper cover; 6. Lower cover; 7. Vacuum cleaner; 8. Dust hopper; 9. Dust collection pipe; 10. Upper suction pipe; 11. Lower suction pipe; 12. Connecting cover; 13. Upper brush cleaner; 14. Fixed sleeve; 15. Lifting column; 16. Sweeping scraper; 17. Clamping component; 18. Limiting insert; 19. Slot; 20. Upper scraper; 21. Fixing screw; 22. Insert plate; 23. Lower brush cleaner; 24. Lower scraper; 25. Insertion hole; 26. Clamping frame; 27. Clamping plate; 28. Fastening bolt. Detailed Implementation

[0028] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] like Figures 1-6 As shown, a return belt surface cleaning device according to an embodiment of this application includes:

[0030] Cover assembly 1 is located five meters below the head of the conveyor belt. The installation position of cover assembly 1 is described below. Cover assembly 1 covers the outside of the belt body 4. When cleaning the upper part of the belt body 4, the dust generated is blocked by cover assembly 1, preventing dust from flying. Cover assembly 1 has two cooperating upper and lower parts. The two parts facilitate disassembly, maintenance, and operation. An inner cleaning mechanism is arranged inside cover assembly 1 to clean the belt body 4 inside the cover assembly 1. The inner cleaning mechanism is arranged around the belt body 4. An outer cleaning mechanism is located in front of cover assembly 1, also arranged around the belt body 4. The outer cleaning mechanism can clean the upper and lower parts of the belt body 4 in advance, reducing the burden on the inner cleaning mechanism.

[0031] The dust collection component 2 is located on one side of the cover component 1. The top and side walls of the dust collection component 2 are connected to the top and bottom of the cover component 1, respectively. The dust collection component 2 is used to absorb and collect the dust generated during the cleaning of the internal cleaning mechanism inside the cover component 1, thereby reducing the dust from flying around.

[0032] The lifting assembly 3 is located in front of the cover assembly 1. Two sets of lifting assemblies 3 are symmetrically arranged around the belt body 4. A clamping component 17 is fixedly connected to the lifting assembly 3. The clamping component 17 is configured to cooperate with the end of the external cleaning mechanism. The lifting assembly 3 can clamp and lift the external cleaning mechanism, and can make up for daily wear and tear.

[0033] like Figures 2-5 As shown, the cover assembly 1 includes an upper cover 5 and a lower cover 6. The upper cover 5 is located on the upper part of the belt body 4. The top of the upper cover 5 has an upper opening that communicates with the top of the dust collection assembly 2. The lower cover 6 is located at the bottom of the belt body 4. The bottom of the lower cover 6 has a lower opening that communicates with the side wall of the dust collection assembly 2. The structure of the upper cover 5 and the lower cover 6 is described to facilitate subsequent production. The joint of the upper cover 5 and the lower cover 6 has a notch with the same width as the belt body 4 to facilitate the passage of the belt body 4.

[0034] Furthermore, slots 19 are provided at both ends of the upper cover 5, and insert plates 22 are fixedly connected to both ends of the lower cover 6. The insert plates 22 are configured to cooperate with the slots 19. The insert plates 22 are fixedly connected to the slots 19 by fixing screws 21. The insert plates 22 and slots 19 are mated and then fixedly connected by fixing screws 21. The installation relationship between the upper cover 5 and the lower cover 6 is explained.

[0035] Furthermore, the internal cleaning mechanism includes an upper brush sweeper 13, an upper scraper 20, a lower brush sweeper 23, and a lower scraper 24. The upper brush sweeper 13 is rotatably installed inside the upper cover 5, and abuts against the upper part of the belt body 4. The upper scraper 20 is fixedly installed at the bottom of the inner wall of the upper cover 5, and abuts against the upper part of the belt body 4. The lower brush sweeper 23 is rotatably installed inside the lower cover 6, and abuts against the bottom of the belt body 4. The lower scraper 24 is fixedly installed at the top of the inner wall of the lower cover 6, and abuts against the bottom of the belt body 4. The upper scraper 20 is positioned opposite to the lower scraper 23, which can clean the small particles on the upper and lower parts of the belt body 4. The particles then fall into the lower cover 6 and are sucked away by the vacuum assembly 2. The upper scraper 20 and the lower scraper 24 can scrape the upper and lower parts of the belt body 4, making the upper and lower parts of the belt body 4 clean. The cleaned particles will fall into the lower cover 6 and be sucked away by the vacuum assembly 2. The width of the upper scraper 13 and the lower scraper 23 are both greater than the width of the opening, which makes it easier for the particles on the upper part of the belt body 4 to fall into the lower cover 6.

[0036] like Figure 3 and Figure 6 As shown, the external cleaning mechanism includes a cleaning scraper 16. The cleaning scraper 16 is set outside the cover assembly 1 by a clamping member 17. Two cleaning scrapers 16 are symmetrically arranged around the belt body 4. The width of the cleaning scraper 16 is greater than the width of the belt body 4. The cleaning scraper 16 can scrape off larger particles on the upper and lower parts of the belt body 4, reducing the workload of the upper brush cleaner 13 and the lower brush cleaner 23. The cleaning scraper 16 can be made from waste belts, reducing replacement costs and thus reducing the investment in equipment, effectively utilizing waste materials.

[0037] like Figures 1-2 As shown, the vacuuming assembly 2 includes a vacuum cleaner 7, with an upper suction pipe 10 connected to the top of the vacuum cleaner 7 and connected to the upper part of the cover assembly 1. A lower suction pipe 11 is connected to one side of the vacuum cleaner 7 and connected to the bottom of the cover assembly 1. A dust hopper 8 is connected to the bottom of the vacuum cleaner 7, and a dust collection pipe 9 is connected to the bottom of the dust hopper 8.

[0038] Furthermore, both the end of the upper suction pipe 10 and the end of the lower suction pipe 11 are connected to a connecting cover 12, which is connected to the upper part of the cover assembly 1 and the bottom of the cover assembly 1 respectively, to facilitate the adsorption of dust.

[0039] like Figure 3 and Figure 6As shown, the lifting assembly 3 includes a fixed sleeve 14 and a lifting column 15. Two sets of fixed sleeves 14 are arranged opposite each other on the face of the cover assembly 1. Each set of fixed sleeves 14 has two fixed sleeves. The fixed sleeves 14 are fixedly connected to the side wall of the cover assembly 1. A round hole is opened on one side of the fixed sleeve 14. The lifting column 15 is slidably arranged in the fixed sleeve 14. Multiple insertion holes 25 are equally spaced on the lifting column 15. A limit member is provided between the lifting column 15 and the fixed sleeve 14.

[0040] Furthermore, the limiting device includes a socket 25, which is sequentially inserted into the overlapping area of ​​the round hole and the limiting post 18. When the cleaning scraper 16 cleans the belt body 4, the wear will decrease. Through the cooperation of the fixed sleeve 14 and the lifting post 15, the cleaning scraper 16 can continuously clean the belt body 4. The socket 25 can limit the connection position of the fixed sleeve 14 and the lifting post 15.

[0041] like Figure 3 and Figure 6 As shown, the clamping component 17 includes a clamping frame 26 and a clamping plate 27. The top of the clamping frame 26 is fixedly connected to the bottom of the lifting assembly 3, and the top of the clamping plate 27 is rotatably connected to the front end of the clamping frame 26. The clamping frame 26 fixes the external cleaning mechanism to the clamping plate 27 together with the fastening bolts 28. The cooperation between the clamping frame 26 and the clamping plate 27 can fix both ends of the cleaning scraper 16.

[0042] Specifically, the working principle of this return conveyor belt surface material cleaning device is as follows: A cover assembly 1 is installed five meters below the head of the conveyor belt to cover the dust generated during the cleaning of the belt body 4, reducing dust flying. An internal cleaning mechanism is installed inside the cover assembly 1 to clean the fine particles on the upper part of the belt body 4. A connected dust suction assembly 2 is installed on one side of the cover assembly 1 to absorb and centrally process the dust inside the cover assembly 1. An external cleaning mechanism is installed outside the cover assembly 1 to perform preliminary cleaning of the belt body 4. Furthermore, the lifting assembly 3 enables waste recycling, reducing equipment investment costs. It can effectively clean the material accumulated on the surface of the belt body 4, avoiding the risks of manual cleaning and entanglement in the belt body 4. The cleaning time of the combined cleaning scraper 16 can be adjusted at any time according to different working conditions to avoid material accumulation problems.

[0043] The above are merely embodiments of this application and are not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

Claims

1. A material cleaning device for the surface of a return conveyor belt, characterized in that, include: Cover assembly (1), the cover assembly (1) is set five meters below the head of the belt conveyor, the cover assembly (1) wraps around the outside of the belt body (4), the cover assembly (1) is provided with upper and lower parts that cooperate with each other, the inside of the cover assembly (1) is provided with an inner cleaning mechanism that is arranged opposite to each other, the inner cleaning mechanism is arranged opposite to the belt body (4), and an outer cleaning mechanism is provided in front of the cover assembly (1), the outer cleaning mechanism is arranged opposite to the belt body (4); A vacuuming assembly (2) is disposed on one side of the cover assembly (1), and the top and sidewalls of the vacuuming assembly (2) are respectively connected to the top and bottom of the cover assembly (1); Lifting assembly (3) is located in front of the cover assembly (1). Two sets of lifting assemblies (3) are symmetrically arranged around the belt body (4). A clamping member (17) is fixedly connected to the lifting assembly (3). The clamping member (17) is configured to cooperate with the end of the external cleaning mechanism.

2. The material cleaning device for the surface of a return conveyor belt according to claim 1, characterized in that, The cover assembly (1) includes an upper cover (5) and a lower cover (6). The upper cover (5) is located on the upper part of the belt body (4). The top of the upper cover (5) has an upper opening that communicates with the top of the dust collection assembly (2). The lower cover (6) is located at the bottom of the belt body (4). The bottom of the lower cover (6) has a lower opening that communicates with the side wall of the dust collection assembly (2). The upper cover (5) and the lower cover (6) are connected together by a notch. The width of the notch is the same as the width of the belt body (4).

3. The return belt surface material cleaning device according to claim 2, characterized in that, The upper cover (5) has slots (19) at both ends, and the lower cover (6) has insert plates (22) fixedly connected to both ends. The insert plates (22) are configured to cooperate with the slots (19), and the insert plates (22) are fixedly connected to the slots (19) by fixing screws (21).

4. The return belt surface material cleaning device according to claim 3, characterized in that, The internal cleaning mechanism includes an upper brush cleaner (13), an upper scraper (20), a lower brush cleaner (23), and a lower scraper (24). The upper brush cleaner (13) is rotatably installed inside the upper cover (5) and abuts against the upper part of the belt body (4). The upper scraper (20) is fixedly installed at the bottom of the inner side wall of the upper cover (5) and abuts against the upper part of the belt body (4). The lower brush cleaner (13) 23) Rotatably installed inside the lower cover (6), the lower brush cleaner (23) abuts against the bottom of the belt body (4), the lower scraper (24) is fixedly installed on the top of the inner side wall of the lower cover (6), the lower scraper (24) abuts against the bottom of the belt body (4), the lower scraper (24) and the upper scraper (20) are arranged opposite to each other, the width of the upper brush cleaner (13) and the width of the lower brush cleaner (23) are both greater than the width of the notch.

5. The return belt surface material cleaning device according to claim 1, characterized in that, The external cleaning mechanism includes a cleaning scraper (16), which is disposed outside the cover assembly (1) by a clamping member (17). There are two cleaning scrapers (16) symmetrically arranged around the belt body (4), and the width of the cleaning scraper (16) is greater than the width of the belt body (4).

6. The return belt surface material cleaning device according to claim 1, characterized in that, The vacuuming assembly (2) includes a vacuum cleaner (7), the top of which is connected to an upper suction pipe (10), the upper suction pipe (10) is connected to the upper part of the cover assembly (1), one side of the vacuum cleaner (7) is connected to a lower suction pipe (11), the lower suction pipe (11) is connected to the bottom of the cover assembly (1), the bottom of the vacuum cleaner (7) is connected to a dust hopper (8), and the bottom of the dust hopper (8) is connected to a dust collection pipe (9).

7. The return belt surface material cleaning device according to claim 6, characterized in that, The ends of the upper suction pipe (10) and the lower suction pipe (11) are both connected to a connecting cover (12), which is connected to the upper part of the cover assembly (1) and the bottom of the cover assembly (1), respectively.

8. The return belt surface material cleaning device according to claim 1, characterized in that, The lifting assembly (3) includes a fixed sleeve (14) and a lifting column (15). The fixed sleeve (14) is located on the face of the cover assembly (1) and is arranged in two pairs opposite each other. Each set of the fixed sleeve (14) has two fixed sleeves. The fixed sleeve (14) is fixedly connected to the side wall of the cover assembly (1). A round hole is opened on one side of the fixed sleeve (14). The lifting column (15) is slidably arranged in the fixed sleeve (14). Multiple insertion holes (25) are equally spaced on the lifting column (15). A limit member is provided between the insertion hole (25), the lifting column (15) and the fixed sleeve (14).

9. A return belt surface material cleaning device according to claim 8, characterized in that, The limiting component includes a limiting pin (18), which is sequentially inserted into the overlapping area of ​​the circular hole and the insertion hole (25).

10. A return belt surface material cleaning device according to claim 1, characterized in that, The clamping component (17) includes a clamping frame (26) and a clamping plate (27). The top of the clamping frame (26) is fixedly connected to the bottom of the lifting assembly (3), and the top of the clamping plate (27) is rotatably connected to the front end of the clamping frame (26). The clamping frame (26) fixes the external cleaning mechanism to the clamping plate (27) together by fastening bolts (28).

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