Warp and weft yarn cleaning equipment

Abstract

The utility model relates to the technical field of yarn processing, in particular to warp and weft cleaning equipment. The device comprises a cleaning box, a feeding port located in the cleaning box, a sliding door arranged on the side face of the cleaning box in a sliding mode, a cleaning mechanism, a flapping mechanism and a recycling barrel. The cleaning mechanism is arranged on the inner side of the cleaning box; the flapping mechanism is arranged on the cleaning box; the recycling barrel is arranged on the inner side of the cleaning box. Through the arrangement of the cleaning mechanism, the high-pressure spray head sprays warps and wefts at high pressure so as to wash impurities onto the arc-shaped filter plate, the first motor drives the cleaning plate to clean the arc-shaped filter plate, cleaning liquid is filtered into the recycling barrel through the arc-shaped filter plate, and the impurities are returned into the impurity boxes on the two sides through the cleaning rod. In this way, fresh solvent consumption can be reduced by filtering and recycling the cleaning liquid, the production cost is directly reduced, residual fibers and other materials can be classified and recycled through impurity recycling, impurities are prevented from being deposited on the surfaces of the yarns again, and it is ensured that the cleaning effect is continuous and stable.

Description

Technical Field

[0001] This utility model relates to the field of yarn processing technology, specifically to a warp and weft yarn cleaning device. Background Technology

[0002] Warp and weft yarn cleaning equipment is a specialized piece of equipment used in the textile industry to remove impurities, sizing agents, grease, and other contaminants from yarns. It is widely used in pre-weaving treatment, yarn recycling, and other processes.

[0003] Chinese Patent No. CN218436215U discloses a cleaning device for cleanroom gauze processing, including a housing. Sliders are slidably connected to the two sides of the housing via grooves, and limiting rollers are mounted between the sliders via bearings. Electric hydraulic cylinders are installed at both ends of the bottom of the housing, and U-shaped plates are bolted to the top output ends of the electric hydraulic cylinders. Support rollers corresponding to the limiting rollers are mounted within the U-shaped plates via bearings. This cleaning device for cleanroom gauze processing allows the support rollers to apply an upward force to the limiting rollers under the action of the electric hydraulic cylinders, causing the limiting rollers to move upwards and detach from the cleaning water. Since the gauze is located between the limiting rollers and the support rollers, the limiting rollers and support rollers can squeeze out the water from the gauze, eliminating the need for other equipment to squeeze out the water and improving ease of use. This device is suitable for widespread promotion and application.

[0004] However, the above-mentioned publicly available solutions have the following shortcomings: the existing warp and weft yarn cleaning equipment cannot clean and collect the impurities washed off the warp and weft yarns, nor can it recycle the cleaning solution. This requires staff to clean the equipment separately, increasing the workload. In addition, it cannot beat the warp and weft yarns during the cleaning process, resulting in poor cleaning effect. Utility Model Content

[0005] The purpose of this invention is to address the problems in the prior art where impurities and cleaning solutions cannot be classified and recycled, and the cleaning effect on warp and weft yarns is not good enough, and to propose a warp and weft yarn cleaning device.

[0006] The technical solution of this utility model: a warp and weft yarn cleaning device, including a cleaning box, a feeding port located on the cleaning box, and a sliding door slidably disposed on the side of the cleaning box; further comprising:

[0007] The cleaning mechanism is located inside the cleaning tank and is used to clean the warp and weft yarns with high-pressure spray, and to collect the dust and impurities washed down and recycle the cleaning solution.

[0008] The beating mechanism is installed on the cleaning box and is used to beat the warp and weft yarns during the conveying and cleaning process.

[0009] The system includes a recycling cylinder located inside the cleaning tank. An arc-shaped filter plate is positioned on the top of the recycling cylinder, and a fence is installed on the outside of the cylinder. Two cleaning plates are symmetrically positioned about the fence. The arc-shaped filter plate has multiple filter holes for the cleaning liquid to pass through and fall into the recycling cylinder for reuse. Impurities on the warp and weft yarns are blocked on the outside of the arc-shaped filter plate. The cleaning plates move on the arc-shaped filter plate under the action of the cleaning mechanism, thereby cleaning the impurities filtered out by the arc-shaped filter plate.

[0010] Preferably, the cleaning mechanism includes a connecting shaft, a collection component, a cleaning component, and a spraying component;

[0011] The connecting shaft is located inside the cleaning tank, and the end of the connecting shaft away from the cleaning tank is connected to the side of the recovery cylinder;

[0012] The collection component is mounted on the recovery cylinder to separate and recover impurities and cleaning fluid.

[0013] The cleaning component is located on the outside of the recovery cylinder and is used to clean impurities on the arc-shaped filter plate back and forth.

[0014] The spray assembly is located inside the cleaning tank and at the top, and is used for high-pressure spray cleaning of the warp and weft yarns.

[0015] Preferably, the collection assembly includes a debris box, a pull ring, a connecting frame, a fixing shaft, and a roller;

[0016] The waste box is slidably mounted at the end of the recycling bin, and the pull ring is mounted on the side of the waste box. There are two waste boxes symmetrically arranged about the recycling bin. The connecting frame is mounted on the top of the recycling bin, the fixed shaft is mounted on the top of the connecting frame, the roller is mounted on the outside of the fixed shaft, and the pressure shaft is mounted on the inside of the cleaning box.

[0017] Preferably, the cleaning assembly includes a mounting bracket, a motor, a rotating shaft, and a circular gear;

[0018] A fixed frame is located on the outside of the recycling bin, a motor is located on the inside of the fixed frame, a rotating shaft is located at the output end of the motor, a spur gear is located on the top of the rotating shaft, a rack is meshed on the side of the spur gear, a connecting rod is located on the top of the rack, and the end of the connecting rod away from the rack is connected to the end of the cleaning plate.

[0019] Preferably, the spray assembly includes a distribution box and a high-pressure nozzle;

[0020] The diversion box is located at the top inside the cleaning tank, and the high-pressure nozzle is located at the bottom of the diversion box.

[0021] Preferably, the tapping mechanism includes a fixed frame, a motor, a rotating shaft, and a rotating rod;

[0022] The second fixed frame is located on the outside of the cleaning tank, the second motor is located on the inside of the second fixed frame, the second rotating shaft is located at the output end of the second motor, the rotating rod is located at the end of the second rotating shaft away from the second motor, a linkage shaft is rotatably mounted on the cleaning tank, a power plate is mounted at the end of the linkage shaft, a striking rod is mounted on the outside of the linkage shaft, a striking block is mounted on the top of the striking rod, a spring is mounted on the side of the striking rod away from the striking block, a fixed plate is mounted on the end of the spring away from the striking rod, and both ends of the fixed plate are connected to the inside of the cleaning tank.

[0023] Compared with the prior art, the present invention has the following beneficial technical effects:

[0024] 1. Through the setting of the cleaning mechanism, the high-pressure nozzle sprays the warp and weft yarns with high pressure, thereby washing the impurities onto the arc-shaped filter plate. The motor drives the cleaning plate to clean the arc-shaped filter plate. The cleaning solution is filtered through the arc-shaped filter plate into the recovery cylinder, while the impurities are pushed into the debris boxes on both sides by the cleaning rod. This filtering and recovery of the cleaning solution can reduce the consumption of fresh solvent, directly reducing production costs. The impurity recovery can classify and reuse residual fibers and other materials, and prevent impurities from redepositing on the yarn surface, ensuring a continuous and stable cleaning effect. It can also reduce the frequency of manual cleaning and improve production continuity.

[0025] 2. Through the setting of the beating mechanism, during the cleaning process, the motor drives the striking block to beat the tensioned warp and weft yarns. This mechanical vibration breaks the adhesion of impurities on the yarn surface, making them easier to be peeled off by the cleaning liquid. It also makes it easier for the cleaning liquid to penetrate into the yarn, dissolve and remove deep stains. It is especially suitable for high-count yarns with a tight structure. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0027] Figure 2 for Figure 1 Internal structure diagram;

[0028] Figure 3 This is a schematic diagram of the cleaning mechanism;

[0029] Figure 4 for Figure 3 Enlarged diagram of A in the middle;

[0030] Figure 5 This is a schematic diagram of the striking mechanism.

[0031] Attached reference numerals: 1. Cleaning box; 2. Sliding door; 3. Feeding port; 401. Connecting shaft; 402. Recycling cylinder; 403. Miscellaneous waste box; 404. Pull ring; 405. Fence; 406. Connecting frame; 407. Fixed shaft; 408. Roller; 409. Arc-shaped filter plate; 410. Cleaning plate; 411. Connecting rod; 412. Rack; 413. Circular gear; 414. Rotating shaft one; 415. Motor one; 416. Fixed frame one; 417. Diverter box; 418. High-pressure nozzle; 501. Fixed frame two; 502. Motor two; 503. Rotating shaft two; 504. Rotating rod; 505. Power plate; 506. Linkage shaft; 507. Striking rod; 508. Striking block; 509. Spring; 510. Fixed plate; 6. Pressing shaft. Detailed Implementation

[0032] Example 1

[0033] like Figures 1-4 As shown, the present invention proposes a warp and weft yarn cleaning device, including a cleaning box 1, a feeding port 3 located on the cleaning box 1, and a sliding door 2 slidably disposed on the side of the cleaning box 1;

[0034] The cleaning mechanism is located inside the cleaning tank 1 and is used to perform high-pressure spray cleaning on the warp and weft yarns, and to collect the dust and impurities washed down and recycle the cleaning solution.

[0035] The beating mechanism is installed on the cleaning box 1 and is used to beat the warp and weft yarns during the conveying and cleaning process.

[0036] The recovery cylinder 402 is located inside the cleaning box. An arc-shaped filter plate 409 is installed on the top of the recovery cylinder 402. A fence 405 is installed on the outside of the recovery cylinder 402. A cleaning plate 410 is slidably installed on the fence 405. There are two cleaning plates 410 symmetrically arranged about the fence 405. The arc-shaped filter plate 409 has multiple filter holes. The filter holes are used to allow the cleaning liquid to pass through and fall into the recovery cylinder 402 for recycling. Impurities on the warp and weft yarns are blocked on the outside of the arc-shaped filter plate 409. The cleaning plate 410 moves on the arc-shaped filter plate 409 under the drive of the cleaning mechanism, thereby cleaning the impurities filtered out by the arc-shaped filter plate 409.

[0037] The cleaning mechanism includes a connecting shaft 401, a collection component, a cleaning component, and a spraying component. The connecting shaft 401 is located inside the cleaning tank 1, and one end of the connecting shaft 401 away from the cleaning tank 1 is connected to the side of the recovery cylinder 402. The collection component is located on the recovery cylinder 402 and is used to classify and recover impurities and cleaning liquid. The cleaning component is located outside the recovery cylinder 402 and is used to clean impurities on the arc-shaped filter plate 409 back and forth. The spraying component is located inside the cleaning tank 1 and at the top, and is used to perform high-pressure spray cleaning on the warp and weft yarns. The collection assembly includes a debris box 403, a pull ring 404, a connecting frame 406, a fixed shaft 407, and a roller 408. The debris box 403 is slidably disposed at the end of the recycling cylinder 402, and the pull ring 404 is disposed on the side of the debris box 403. There are two debris boxes 403 symmetrically arranged about the recycling cylinder 402. The connecting frame 406 is disposed at the top of the recycling cylinder 402, the fixed shaft 407 is disposed at the top of the connecting frame 406, and the roller 408 is disposed on the outside of the fixed shaft 407. A pressing shaft 6 is disposed on the inner side of the cleaning box 1. The warp and weft yarns are passed through the feeding port 3, then placed on the roller 408, then passed under the pressing shaft 6, and finally placed on the roller 408 on the other side of the recycling cylinder 402, so that the warp and weft yarns are in a taut state. After the cleaned impurities are processed into the debris box 403, the pull ring 404 is pulled to remove the debris box 403, thereby processing the impurities. The cleaning assembly includes a fixed frame 416, a motor 415, a rotating shaft 414, and a spur gear 413. The fixed frame 416 is located on the outside of the collection cylinder 402, the motor 415 is located on the inside of the fixed frame 416, the rotating shaft 414 is located at the output end of the motor 415, the spur gear 413 is located on the top of the rotating shaft 414, and a rack 412 meshes with the side of the spur gear 413. Two racks 412 are symmetrically arranged about the spur gear 413. A connecting rod 411 is located on the top of the rack 412, and the connecting rod 411 is located away from the rack. One end of rack 412 is connected to the end of cleaning plate 410. Motor 415 is started, driving gear 413 to rotate. Gear 413 drives rack 412 to move. Since rack 412 is located on both sides of gear 413, the two racks 412 move in opposite directions. Rack 412 drives cleaning plate 410 to move via connecting rod 411, thereby cleaning impurities on arc-shaped filter plate 409. When motor 415 drives cleaning plate 410 to the end of arc-shaped filter plate 409, it rotates in the opposite direction, thus achieving reciprocating movement. The spray assembly includes a diversion box 417 and a high-pressure nozzle 418. Diversion box 417 is located at the top inside the cleaning tank 1, and high-pressure nozzle 418 is located at the bottom of diversion box 417. The top of diversion box 417 is connected to a cleaning fluid storage tank. High-pressure nozzle 418 sprays the cleaning fluid in diversion box 417 at high pressure to clean the warp and weft yarns.

[0038] Example 2

[0039] like Figure 5 As shown, this utility model proposes a warp and weft yarn cleaning device. Compared with Embodiment 1, this embodiment details the structure of the beating mechanism.

[0040] The tapping mechanism includes a fixed frame 501, a motor 502, a rotating shaft 503, and a rotating rod 504. The fixed frame 501 is located on the outside of the cleaning tank 1, the motor 502 is located on the inside of the fixed frame 501, the rotating shaft 503 is located at the output end of the motor 502, and the rotating rod 504 is located at the end of the rotating shaft 503 away from the motor 502. A linkage shaft 506 is rotatably mounted on the cleaning tank 1, and a power plate 505 is located at the end of the linkage shaft 506. The power plate 505 is located on the rotation trajectory of the rotating rod 504, so the rotating rod 504 can drive the power plate 505 to rotate. A striking rod 507 is located on the outside of the linkage shaft 506. A striking block 508 is provided at the top, and a spring 509 is provided on the side of the striking rod 507 away from the striking block 508. A fixing plate 510 is provided at the end of the spring 509 away from the striking rod 507. The two ends of the fixing plate 510 are connected to the inside of the washing box 1. When the motor 502 is started, the motor 502 drives the rotating rod 504 to rotate. The rotating rod 504 drives the linkage shaft 506 to rotate through the power plate 505. The linkage shaft 506 drives multiple striking rods 507 to rotate together, which compresses the spring 509. Then the rotating rod 504 continues to rotate and disengages from the power plate 505. The striking block 508 strikes the warp and weft under the action of the spring 509, which causes the warp and weft yarns to vibrate.

[0041] In summary, when using this utility model, the warp and weft yarns are passed through the feed port 3, then placed on the roller 408, then passed under the pressing shaft 6, and finally placed on the roller 408 on the other side of the recovery cylinder 402, so that the warp and weft yarns are in a taut state. Then, the high-pressure nozzle 418, motor one 415 and motor two 502 are started, and the warp and weft yarns are continuously conveyed forward. During the conveying process, the diversion box 417 is connected to the liquid supply end of the cleaning solution. The high-pressure nozzle 418 sprays the cleaning solution onto the warp and weft yarns under high pressure. Motor two 502 drives the rotating shaft two 503 to rotate, and the rotating shaft two 503 drives the rotating rod 504 to rotate. The rotating rod 504 drives the linkage shaft 506 to rotate through the power plate 505. The linkage shaft 506 drives multiple striking rods 507 to rotate together. Then the rotating rod 504 continues to rotate, thus disengaging. The power plate 505 and the striking block 508, under the action of the spring 509, strike the warp and weft threads, causing them to vibrate. This, combined with the impurities washed down by the high-pressure nozzle 418, causes them to fall onto the arc-shaped filter plate 409. The motor 415 drives the rotating shaft 414 to rotate, which in turn drives the spur gear 413 to rotate. The spur gear 413 drives the rack 412 to move, and the rack 412 drives the cleaning plate 410 to move via the connecting rod 411. When the cleaning plate 410 moves to the end of the arc-shaped filter plate 409, it rotates in the opposite direction, thus achieving reciprocating movement and pushing the impurities into the debris box 403 for collection. After collection, the debris box 403 can be pulled out by the pull ring 404 to clean the impurities inside. The cleaning liquid falls through the arc-shaped filter plate 409 into the recovery cylinder 402 for collection.

[0042] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A warp and weft yarn cleaning device, comprising a cleaning tank (1), a feeding port (3) located on the cleaning tank (1), and a sliding door (2) slidably disposed on the side of the cleaning tank (1); characterized in that, Also includes: The cleaning mechanism is located inside the cleaning tank (1) and is used to perform high-pressure spray cleaning on the warp and weft yarns, and to collect the dust and impurities washed down and recycle the cleaning liquid. The beating mechanism is installed on the cleaning box (1) and is used to beat the warp and weft yarns during the conveying and cleaning process. The recycling cylinder (402) is located inside the cleaning box. An arc-shaped filter plate (409) is installed on the top of the recycling cylinder (402). A fence (405) is installed on the outside of the recycling cylinder (402). A cleaning plate (410) is slidably installed on the fence (405). There are two cleaning plates (410) symmetrically arranged about the fence (405). The arc-shaped filter plate (409) is provided with multiple filter holes. The filter holes are used to allow the cleaning liquid to pass through and fall into the recycling cylinder (402) for recycling. Impurities on the warp and weft yarns are blocked on the outside of the arc-shaped filter plate (409). The cleaning plate (410) moves on the arc-shaped filter plate (409) under the drive of the cleaning mechanism, thereby cleaning the impurities filtered down on the arc-shaped filter plate (409).

2. The warp and weft yarn cleaning equipment according to claim 1, characterized in that, The cleaning mechanism includes a connecting shaft (401), a collection component, a cleaning component, and a spraying component; The connecting shaft (401) is located inside the cleaning tank (1), and the end of the connecting shaft (401) away from the cleaning tank (1) is connected to the side of the recycling cylinder (402); A collection component is provided on the recovery cylinder (402) for the separate recovery of impurities and cleaning fluid; The cleaning component is located on the outside of the recovery cylinder (402) and is used to clean impurities on the arc-shaped filter plate (409) back and forth. The spray assembly is located inside the cleaning tank (1) and at the top, and is used to perform high-pressure spray cleaning on the warp and weft yarns.

3. The warp and weft yarn cleaning equipment according to claim 2, characterized in that, The collection components include a miscellaneous box (403), a pull ring (404), a connecting frame (406), a fixed shaft (407), and a roller (408); The waste box (403) is slidably disposed at the end of the recycling cylinder (402), the pull ring (404) is disposed on the side of the waste box (403), there are two waste boxes (403) symmetrically disposed about the recycling cylinder (402), the connecting frame (406) is disposed at the top of the recycling cylinder (402), the fixed shaft (407) is disposed at the top of the connecting frame (406), the roller (408) is disposed on the outside of the fixed shaft (407), and the inner side of the cleaning tank (1) is provided with a pressing shaft (6).

4. The warp and weft yarn cleaning equipment according to claim 2, characterized in that, The cleaning assembly includes a mounting bracket (416), a motor (415), a rotating shaft (414), and a spur gear (413); A fixing frame (416) is located on the outside of the recycling cylinder (402), a motor (415) is located on the inside of the fixing frame (416), a rotating shaft (414) is located at the output end of the motor (415), a spur gear (413) is located on the top of the rotating shaft (414), a rack (412) is meshed on the side of the spur gear (413), a connecting rod (411) is located on the top of the rack (412), and the end of the connecting rod (411) away from the rack (412) is connected to the end of the cleaning plate (410).

5. The warp and weft yarn cleaning equipment according to claim 2, characterized in that, The spray assembly includes a distribution box (417) and a high-pressure nozzle (418); The diversion box (417) is located on the top inside the cleaning tank (1), and the high-pressure nozzle (418) is located at the bottom of the diversion box (417).

6. The warp and weft yarn cleaning equipment according to claim 1, characterized in that, The striking mechanism includes a fixed frame (501), a motor (502), a rotating shaft (503), and a rotating rod (504); A second fixing frame (501) is set on the outside of the cleaning tank (1), a second motor (502) is set on the inside of the second fixing frame (501), a second rotating shaft (503) is set on the output end of the second motor (502), a rotating rod (504) is set on the end of the second rotating shaft (503) away from the second motor (502), a linkage shaft (506) is rotatably set on the cleaning tank (1), a power plate (505) is set at the end of the linkage shaft (506), a striking rod (507) is set on the outside of the linkage shaft (506), a striking block (508) is set on the top of the striking rod (507), a spring (509) is set on the side of the striking rod (507) away from the striking block (508), a fixing plate (510) is set on the end of the spring (509) away from the striking rod (507), and both ends of the fixing plate (510) are connected to the inside of the cleaning tank (1).

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