Dust collection device of calender

By designing a dust collection device for the calender, using brush rollers to remove impurities from the fabric surface and using a fan collection box to store them, the problem of pollutant dispersion during fabric processing is solved, improving fabric quality and the health and safety of operators.

CN224160894UActive Publication Date: 2026-04-24SUZHOU SHAMENG TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU SHAMENG TEXTILE CO LTD
Filing Date
2025-04-22
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

When a calender is in use, textile stains such as fabric scraps and loose threads attached to the fabric surface can easily disperse during the processing, affecting the health of the operator.

Method used

A dust collection device for a calendering machine was designed, comprising a base, a calendering component, and a dust collection component. The dust collection component consists of a fixed base, a housing, a collection hopper, a brush roller, a fan, and a collection box. Impurities are removed by the brush roller, and the fan collects and stores them in the collection box to prevent impurities from scattering.

Benefits of technology

It effectively removes impurities from the fabric surface, improves the calendering quality of the fabric, prevents pollutants from spreading, and protects the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calenders, and discloses a dust collection device of a calender, which is characterized in that a dust collection component is arranged at one end of the top of a base and is used for cleaning the surface of a fabric; the fixing base is installed at one end of the top of the base, the shell is fixedly connected to the top of the fixing base, the two collecting hoppers are fixedly connected to the upper side and the lower side of the shell correspondingly, collecting pipelines are installed on the two collecting hoppers correspondingly, material guiding openings are formed in the front side and the rear side of the shell correspondingly, and an installation groove is formed in the shell. Brush rollers are mounted on the upper side and the lower side in the mounting groove; impurities on the upper face and the lower face of a fabric can be removed at the same time through the two brush rollers, the cleanliness of the surface of the fabric is guaranteed, the press polish appearance quality of the fabric is improved, then the draught fan can suck the removed impurities into the collecting box through the collecting hopper and the collecting pipeline, the impurities can be collected, the impurities are prevented from flying in air, and the air quality is improved. And the body health of workers is threatened.
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Description

Technical Field

[0001] This utility model relates to the field of calendering machine technology, specifically to a dust collection device for calendering machines. Background Technology

[0002] With the improvement of people's living standards, the textile printing and dyeing industry has also risen rapidly. During the fabric production process, a large amount of pollutants such as fabric scraps, dust, and thread ends are generated. These pollutants not only harm people's physical and mental health, but also affect the subsequent processing of the fabric.

[0003] When using a calender, the fabric surface will have a lot of textile stains such as fabric scraps and thread ends after production. In order to ensure the quality of the fabric after calendering, it is necessary to treat the textile stains. However, if the pollutants are dispersed in the air during the treatment process, they can be easily inhaled by the workers, thus affecting their health. Therefore, a dust collection device for calenders is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a dust collection device for a calendering machine, in order to solve the problem mentioned in the background art that when a calendering machine is used, after the fabric is produced, a lot of textile stains such as cloth scraps and thread ends will be attached to the surface. In order to ensure the quality of the fabric after calendering, it is necessary to treat the textile stains. However, if the pollutants are dispersed in the air during the treatment process, they can be easily inhaled by the workers, thereby affecting the health of the operators.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust collection device for a calendering machine, comprising...

[0006] Base;

[0007] A calendering assembly, which is mounted on top of a base, is used for calendering fabrics;

[0008] A vacuuming assembly, which is mounted on one top end of the base, is used for cleaning fabric surfaces;

[0009] The dust collection assembly includes a fixed base, a housing, and two collection hoppers. The fixed base is installed at the top end of the base, and the housing is fixedly connected to the top of the fixed base. The two collection hoppers are respectively fixedly connected to the upper and lower sides of the housing. Each of the two collection hoppers is equipped with a collection pipe. The front and rear sides of the housing are provided with guide ports. The interior of the housing is provided with an installation groove, and brush rollers are installed on the upper and lower sides of the interior of the installation groove.

[0010] Preferably, two drive motors are installed on one side of the housing, and the output shafts of the two drive motors are respectively fixedly connected to one end of the two brush rollers extending to the outside of the mounting groove.

[0011] Preferably, a fan is installed on one side of the base, and the air inlet of the fan is connected to the collection pipe.

[0012] Preferably, a collection box is installed on one side of the base, the air outlet of the fan is connected to the collection box through a pipe, and an exhaust pipe is installed on the collection box.

[0013] Preferably, the calendering assembly includes a mounting frame, a light roller, and a nylon roller. The mounting frame is fixedly connected to the top of the base, the light roller is mounted on the inner side of the mounting frame, and the nylon roller is mounted on the inner side of the mounting frame and located below the light roller.

[0014] Preferably, two geared motors are installed on one side of the mounting frame, and the output shafts of the two geared motors are respectively fixedly connected to one end of the optical roller and the nylon roller extending to the outside of the mounting frame.

[0015] Preferably, the top of the mounting frame described above is equipped with connecting seats on both sides of the mounting frame, and guide rollers are installed on the inner side of the connecting seats.

[0016] Compared with the prior art, the present invention has the following technical effects: The present invention can remove impurities from both the upper and lower surfaces of the fabric simultaneously through two brush rollers, ensuring the cleanliness of the fabric surface and improving the appearance quality of the calendered fabric. Then, the fan can collect the removed impurities into the collection box through the collection bucket and collection pipe, which can complete the collection of impurities and prevent impurities from flying into the air and threatening the health of the workers. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the right-side structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the rear view structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the left-side structure of this utility model;

[0022] Figure 5 This is a cross-sectional structural diagram of the present invention.

[0023] Explanation of reference numerals in the attached drawings: 1. Base; 2. Mounting bracket; 3. Smooth roller; 4. Nylon roller; 5. Gear motor; 6. Connecting seat; 7. Guide roller; 8. Fixed seat; 9. Housing; 10. Collection hopper; 11. Collection pipe; 12. Feed inlet; 13. Mounting groove; 14. Brush roller; 15. Drive motor; 16. Fan; 17. Collection box; 18. Exhaust pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0026] Example

[0027] In the existing technology, when using a calender, the fabric surface will have a lot of textile stains such as fabric scraps and thread ends after production. In order to ensure the quality of the fabric after calendering, it is necessary to treat the textile stains. However, if the pollutants are dispersed in the air during the treatment process, they can be easily inhaled by the workers, thus affecting the health of the operators.

[0028] Please see Figure 1-5 This utility model provides a technical solution: a dust collection device for a calender, including a base 1; a calendering component, which is installed on the top of the base 1 and is used for calendering fabrics; and a dust collection component, which is installed at one end of the top of the base 1 and is used for cleaning the surface of the fabric.

[0029] By setting up a dust collection component, the surface impurities of the fabric can be cleaned. The dust collection component includes a fixed base 8, a housing 9, and two collection hoppers 10. The fixed base 8 is installed at the top end of the base 1, the housing 9 is fixedly connected to the top of the fixed base 8, and the two collection hoppers 10 are fixedly connected to the upper and lower sides of the housing 9, respectively. Each collection hopper 10 is equipped with a collection pipe 11. The front and rear sides of the housing 9 are provided with guide ports 12. The housing 9 has an installation groove 13 inside, and brush rollers 14 are installed on the upper and lower sides of the installation groove 13. Two drive motors 15 are installed on one side of the housing 9. The output shafts of the two drive motors 15 are fixedly connected to the ends of the two brush rollers 14 that extend to the outside of the installation groove 13. The two drive motors 15 drive the brush rollers 14 inside the housing 9 to rotate. The two brush rollers 14 can simultaneously remove impurities from both the upper and lower sides of the fabric, ensuring the cleanliness of the fabric surface and improving the appearance quality of the calendered fabric.

[0030] A fan 16 is installed on one side of the base 1. The air inlet of the fan 16 is connected to the collection pipe 11. A collection box 17 is installed on one side of the base 1. The air outlet of the fan 16 is connected to the collection box 17 through a pipe. An exhaust pipe 18 is installed on the collection box 17. The fan 16 can draw the cleaned impurities from the collection bucket 10 and the collection pipe 11 into the inside of the collection box 17, which can complete the collection of impurities and prevent impurities from flying into the air and threatening the health of the staff. At the same time, a filter screen can be set inside the exhaust pipe 18 to achieve the exhaust effect and prevent impurities from leaving the inside of the collection box 17.

[0031] To improve the smoothness of the fabric surface, the calendering assembly includes a mounting frame 2, a light roller 3, and a nylon roller 4. The mounting frame 2 is fixedly connected to the top of the base 1. The light roller 3 is installed inside the mounting frame 2, and the nylon roller 4 is installed inside the mounting frame 2 and below the light roller 3. Two geared motors 5 are installed on one side of the mounting frame 2. The output shafts of the two geared motors 5 are fixedly connected to the ends of the light roller 3 and the nylon roller 4 that extend to the outside of the mounting frame 2. The two geared motors 5 drive the light roller 3 and the nylon roller 4 to rotate, thereby calendering the fabric and improving the smoothness of the fabric surface.

[0032] The top of the mounting frame 2 is equipped with connecting seats 6 on both sides of the mounting frame 2, and the inner side of the connecting seats 6 is equipped with guide rollers 7. Before calendering the fabric, the fabric is fed by passing the fabric through the feed port 12 of the housing 9, below one guide roller 7, between the light roller 3 and the nylon roller 4, and below another guide roller 7 in sequence.

[0033] The working principle or structural principle is as follows: When calendering fabric, the fabric is passed sequentially through the feed inlet 12 of the housing 9, below a guide roller 7, between the smooth roller 3 and the nylon roller 4, and below another guide roller 7. Then, the fan 16, two geared motors 5, and two drive motors 15 are started by the switch group. The two geared motors 5 drive the smooth roller 3 and the nylon roller 4 to rotate, thus calendering the fabric and improving the smoothness of the fabric surface. At the same time, the two drive motors 15 drive the brush rollers 14 inside the housing 9 to rotate. The two brush rollers 14 can remove impurities from both the top and bottom surfaces of the fabric at the same time, ensuring the cleanliness of the fabric surface and improving the appearance quality of the calendered fabric. Then, the fan 16 can suck the removed impurities into the collection box 17 through the collection hopper 10 and the collection pipe 11, thus completing the collection of impurities and preventing impurities from being scattered into the air and posing a threat to the health of the workers.

[0034] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A dust collection device for a calendering machine, characterized in that: include Base (1); Calendering assembly, which is mounted on the top of the base (1), is used for calendering fabric; A vacuuming assembly is mounted on the top end of the base (1) and is used for cleaning fabric surfaces; The dust collection assembly includes a fixed base (8), a housing (9), and two collection hoppers (10). The fixed base (8) is installed at the top end of the base (1). The housing (9) is fixedly connected to the top of the fixed base (8). The two collection hoppers (10) are fixedly connected to the upper and lower sides of the housing (9), respectively. Each of the two collection hoppers (10) is equipped with a collection pipe (11). The front and rear sides of the housing (9) are provided with guide ports (12). The interior of the housing (9) is provided with an installation groove (13). The upper and lower sides of the interior of the installation groove (13) are equipped with brush rollers (14).

2. The dust collection device for a calendering machine according to claim 1, characterized in that: Two drive motors (15) are installed on one side of the housing (9), and the output shafts of the two drive motors (15) are respectively fixedly connected to one end of the two brush rollers (14) extending to the outside of the mounting groove (13).

3. The dust collection device for a calendering machine according to claim 1, characterized in that: A fan (16) is installed on one side of the base (1), and the air inlet of the fan (16) is connected to the collection pipe (11).

4. A dust collection device for a calendering machine according to claim 3, characterized in that: A collection box (17) is installed on one side of the base (1), and the air outlet of the fan (16) is connected to the collection box (17) through a pipe. An exhaust pipe (18) is installed on the collection box (17).

5. A dust collection device for a calendering machine according to claim 1, characterized in that: The calendering assembly includes a mounting frame (2), a light roller (3), and a nylon roller (4). The mounting frame (2) is fixedly connected to the top of the base (1). The light roller (3) is installed on the inner side of the mounting frame (2). The nylon roller (4) is installed on the inner side of the mounting frame (2) and located below the light roller (3).

6. A dust collection device for a calendering machine according to claim 5, characterized in that: Two geared motors (5) are installed on one side of the mounting frame (2). The output shafts of the two geared motors (5) are respectively fixedly connected to the light roller (3) and the nylon roller (4) extending to one end of the mounting frame (2).

7. A dust collection device for a calendering machine according to claim 6, characterized in that: The top of the mounting frame (2) is equipped with connecting seats (6) on both sides of the mounting frame (2), and guide rollers (7) are installed on the inner side of the connecting seats (6).