Asphalt softening point leveling device
By designing an asphalt softening point leveling device, a hot knife assembly is used to heat and slide the asphalt, which, combined with an ejector rod and a drive cylinder, solves the problem that ordinary scrapers cannot easily level the surface of asphalt samples, thus improving testing efficiency and result accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO TRAFFIC CONSTR ENG TEST & TESTING CENT CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-24
AI Technical Summary
In existing technologies, after asphalt samples cool, ordinary scrapers are unable to effectively scrape off excess asphalt from their surface, affecting the accuracy of test results.
A device for leveling asphalt softening points was designed, including a mounting base, a hot knife assembly, and an ejector rod. The hot knife assembly is heated by an electric heating plate and slides to level the asphalt. The ejector rod is used to eject the sample specimen. The device is combined with a linear guide rail and a drive cylinder to improve operating efficiency.
It improves the efficiency of removing excess asphalt from the surface of asphalt samples, ensuring the accuracy of test results, and achieves efficient collection of asphalt through the collection component, reducing the difficulty of sample disassembly.
Smart Images

Figure CN224163603U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of leveling devices, and in particular to a leveling device for asphalt softening points. Background Technology
[0002] The softening point of asphalt refers to the lowest temperature at which asphalt gradually softens from a solid state under heating conditions and reaches a specified flow state under a specific testing method. The softening point reflects the sensitivity of asphalt to high temperatures and its thermal stability, and is one of the important indicators for evaluating the high-temperature performance of asphalt.
[0003] The most commonly used method for determining the softening point of asphalt at present is the ring and ball method. The principle involves heating the asphalt, pouring it into a copper ring, and cooling it to room temperature to create an asphalt sample. A steel ball is then placed in the center of the asphalt sample, which is then immersed in a liquid medium. Under the pressure of the steel ball, the sample is heated at a constant rate. The temperature at which the asphalt softens and descends a specified vertical distance is the softening point. To ensure the accuracy of the test results, after the asphalt sample has cooled, excess asphalt on the surface of the copper ring is usually scraped off with a scraper.
[0004] Regarding the aforementioned technologies, the inventors believe that after the asphalt sample cools, it is difficult to smooth its surface with a regular scraper. Utility Model Content
[0005] To improve the efficiency of leveling excess asphalt on the surface of cooled asphalt samples, this application provides an asphalt softening point leveling device.
[0006] The asphalt softening point leveling device provided in this application adopts the following technical solution:
[0007] An asphalt softening point leveling device includes a mounting base with an arrangement groove for arranging sample specimens; a hot knife assembly for scraping asphalt on the upper side of the sample specimens is slidably disposed on the top of the mounting base; an ejector hole is provided through the bottom surface of the arrangement groove of the mounting base; the mounting base is also provided with an ejector rod slidably disposed at the ejector hole and a drive component for driving the ejector rod to rise and fall.
[0008] By adopting the above technical solution, when leveling the sample specimen, the operator first places the sample ring in the arrangement groove of the mounting base and pours asphalt into the sample ring. After cooling, the sample specimen is obtained. Then, the hot knife assembly is controlled to slide on the surface of the mounting base and level the asphalt on the upper side of the sample specimen. Finally, the ejector rod at the bottom of the mounting base is driven by the drive component to eject the sample specimen from the arrangement groove of the mounting base, thereby achieving the leveling of the asphalt on the surface of the sample specimen. Since the hot knife assembly has a heating function, it can heat the asphalt and reduce its hardness when it comes into contact with it, which helps to improve the efficiency of leveling excess asphalt on the surface of the cooled asphalt sample.
[0009] Optionally, the hot knife assembly includes a scraper section, a sliding section connected to one side of the scraper section, and an electric heating plate arranged in the scraper section for heating the scraper section; the scraper section has a heating groove on its top for arranging the electric heating plate and is fitted with a scraper top cover for covering the heating groove, and the scraper top cover has an arrangement through hole for passing through the external cable of the electric heating plate.
[0010] By adopting the above technical solution, the specific structure of the hot knife assembly is disclosed. By opening a heating groove in the scraper section and arranging an electric heating plate in the heating groove, setting a scraper top cover on the top of the heating groove, and opening an arrangement through hole for the external cable of the electric heating plate to pass through the scraper top cover, the heating function of the hot knife assembly is realized. This allows the hot knife assembly to heat the asphalt and reduce its hardness when it comes into contact with the surface of the sample specimen, thereby helping to improve the efficiency of the hot knife assembly in scraping off excess asphalt on the surface of the cooled asphalt sample.
[0011] Optionally, one side of the mounting base is provided with a linear guide rail for sliding the hot knife assembly back and forth along a length direction parallel to the mounting base, and the bottom of the sliding part has a linear slider that cooperates with the linear guide rail.
[0012] By adopting the above technical solution, a linear slide rail is set on one side of the mounting base and a linear slider adapted to the linear slide rail is set in the sliding part, which realizes that the hot knife assembly can slide back and forth on the top of the mounting base along the arrangement direction of the linear slide rail, thereby helping to improve the efficiency of the hot knife assembly in scraping the asphalt on the upper side of the sample specimen.
[0013] Optionally, a first drive cylinder is mounted on the top of the mounting base for driving the hot knife assembly to slide back and forth along the linear guide.
[0014] By adopting the above technical solution, a first drive cylinder is installed on the top of the mounting base and the hot knife assembly is driven to slide back and forth along the linear guide rail by the first drive cylinder, which helps to improve the efficiency of the hot knife assembly in scraping the asphalt on the upper side of the sample specimen.
[0015] Optionally, the output end of the ejector rod is provided with a circular pad for ejecting the sample specimen out of the arrangement groove, and the top surface of the circular pad has an arrangement plane for the bottom of the sample specimen to abut against.
[0016] By adopting the above technical solution, a circular pad is set at the output end of the ejector rod for the bottom of the sample specimen to abut against, which helps to reduce the risk of asphalt in the sample specimen overflowing from the bottom of the sample ring, thereby helping to improve the durability of the asphalt softening point leveling device.
[0017] Optionally, the top of the mounting base is provided with a sliding groove for the hot knife assembly to slide back and forth along the linear guide rail, and a collection assembly for receiving the asphalt scraped by the hot knife assembly is detachably installed at the rear end of the mounting base; the top of the collection assembly is provided with a collection groove and an abutment plate on one side of the collection groove for the rear end of the mounting base to abut against; and the collection assembly is provided with an installation handle on the side wall away from the mounting base.
[0018] By adopting the above technical solution, a sliding groove for the back-and-forth sliding of the heating knife assembly is set on the top of the mounting base, and a detachable collection component is set at the rear end of the mounting base, which helps to collect and process the scraped asphalt.
[0019] Optionally, the abutment plate has a plug-in post on the abutment surface facing the mounting base, and the mounting base has a plug-in groove for locking the plug-in post; the plug-in post has a damping ring groove on its side and a damping ring is installed in cooperation with it.
[0020] By adopting the above technical solution, the specific installation structure of the collection component and the mounting base is disclosed. By setting a plug-in column on the front side of the abutment plate and opening a plug-in groove for locking the plug-in column on the side of the mounting base, and opening a damping ring groove on the side of the plug-in column and installing a damping ring component, the collection component can be plugged into and installed at the rear end of the mounting base, thereby helping to improve the collection efficiency of asphalt scraped off by the hot knife component.
[0021] Optionally, the top of the abutment plate has a guide surface.
[0022] By adopting the above technical solution, the guide surface is designed so that the asphalt scraped off by the hot knife assembly can fall into the collection tank along the guide surface, thereby further improving the collection efficiency of the asphalt scraped off by the hot knife assembly.
[0023] Optionally, the number of arrangement slots is four, and they are evenly spaced along the length of the mounting base.
[0024] By adopting the above technical solution, four arrangement slots are evenly spaced along the length of the mounting base on the top of the mounting base, which helps to improve the efficiency of scraping off excess asphalt on the surface of the cooled asphalt sample.
[0025] Optionally, the driving component includes a second driving cylinder and an ejector base plate connected to the piston rod of the driving cylinder. The number of ejector rods is four, and the bottom of each of the four ejector rods is fixed to the ejector base plate.
[0026] By adopting the above technical solution, the specific structure of the driving component is disclosed. By arranging a top base plate at the output end of the second driving cylinder and fixing four ejector rods to the top of the ejector base plate, the four ejector rods can be simultaneously lifted from the ejector through hole into the arrangement groove under the drive of the second driving cylinder, thereby ejecting the sample specimen from the arrangement groove, which helps to improve the disassembly efficiency of the sample specimen.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. An asphalt softening point leveling device, comprising a mounting base, an arrangement groove formed on the surface of the mounting base for arranging sample specimens, a hot knife assembly for leveling the sample specimens, and an ejector rod for ejecting the sample specimens; the sample specimens are prepared by placing a sample ring in the arrangement groove of the mounting base and pouring asphalt into the sample rings and allowing them to cool; the hot knife assembly is then controlled to slide on the surface of the mounting base and level the asphalt on the upper side of the sample specimens; finally, the ejector rod at the bottom of the mounting base is driven by a driving component to eject the sample specimens from the arrangement groove of the mounting base, thereby achieving the leveling of the asphalt on the surface of the sample specimens.
[0029] 2. By opening a heating groove in the scraper and arranging an electric heating plate in the heating groove, setting a scraper top cover on the top of the heating groove, and opening an arrangement through hole for the external cable of the electric heating plate to pass through the scraper top cover, the heating function of the hot knife assembly is realized. This allows the hot knife assembly to heat the asphalt and reduce its hardness when it comes into contact with the surface of the sample specimen, thereby helping to improve the efficiency of the hot knife assembly in scraping off excess asphalt on the surface of the cooled asphalt sample.
[0030] 3. By arranging a top base plate at the output end of the second drive cylinder and fixing four ejector rods to the top of the ejector base plate, the four ejector rods can be simultaneously lifted from the ejector through hole into the arrangement groove under the drive of the second drive cylinder, thereby ejecting the sample specimen from the arrangement groove, which helps to improve the disassembly efficiency of the sample specimen. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the asphalt softening point leveling device in this embodiment.
[0032] Figure 2 This is a cross-sectional schematic diagram of the asphalt softening point leveling device along its length in this embodiment.
[0033] Figure 3 yes Figure 2 An enlarged schematic diagram of the groove arranged at point A in the middle.
[0034] Figure 4 This is a schematic diagram of the structure of the collection component in this embodiment.
[0035] Explanation of reference numerals in the attached drawings: 1. Mounting base; 11. Sliding groove; 12. Arrangement groove; 13. Ejection through hole; 14. Ejection rod; 141. Circular pad; 1411. Arrangement plane; 15. Driving component; 151. Mounting base plate; 152. Mounting column; 153. Second driving cylinder; 154. Ejection base plate; 16. Linear guide rail; 17. First driving cylinder; 18. Insertion groove; 2. Hot knife assembly; 21. Scraper part; 211. Heating groove; 212. Scraper top cover; 213. Arrangement through hole; 22. Sliding part; 221. Linear slider; 23. Heating plate; 3. Collection assembly; 31. Collection groove; 32. Abutment plate; 321. Guide surface; 322. Insertion column; 3221. Damping ring groove; 3222. Damping ring component; 33. Mounting handle. Detailed Implementation
[0036] The present application will be further described in detail below with reference to the accompanying drawings 1-4.
[0037] This application discloses an asphalt softening point leveling device. (Refer to...) Figure 1 The asphalt softening point leveling device includes a mounting base 1, a hot knife assembly 2 slidably mounted on the top of the mounting base 1, and a collection assembly 3 detachably mounted on the rear end of the mounting base 1. A sliding groove 11 is provided on one side of the top of the mounting base 1 along the length of the mounting base 1 for the hot knife assembly 2 to slide back and forth.
[0038] Reference Figure 2 and Figure 3 The mounting base 1 has an arrangement slot 12 at the bottom of the sliding groove 11 for arranging sample specimens, and an ejection through hole 13 is provided through the bottom of the arrangement slot 12. The mounting base 1 is also provided with an ejector rod 14 slidably arranged at the ejection through hole 13 for ejecting the sample specimens, and a driving member 15 for driving the ejector rod 14 to rise and fall. In this embodiment, the diameter of the ejection through hole 13 is smaller than the diameter of the arrangement slot 12, so that the sample specimens will not fall out of the ejection through hole 13 when arranged in the arrangement slot 12. There are four arrangement slots 12, which are evenly spaced along the length of the mounting base 1 at the bottom of the sliding groove 11. There are four ejector rods 14, which are arranged one-to-one with the four arrangement slots 12.
[0039] Reference Figure 1 and Figure 2The hot knife assembly 2 includes a scraper section 21 slidably arranged in a sliding groove 11, a sliding section 22 connected to one side of the scraper section 21, and an electric heating plate 23 arranged in the scraper section 21 for heating the scraper section 21. The scraper section 21 has a heating groove 211 at its top for arranging the electric heating plate 23, and the electric heating plate 23 is fitted inside the heating groove 211. The scraper section 21 is fitted with a scraper top cover 212 for covering the heating groove 211, and a through hole 213 is provided at the top of the scraper top cover 212 for the external cable of the electric heating plate 23 to pass through.
[0040] Reference Figure 1 A linear guide rail 16 for sliding the hot knife assembly 2 back and forth is provided on one side of the mounting base 1 along a length direction parallel to the mounting base 1. A linear slider 221 adapted to the linear guide rail 16 is provided at the bottom of the sliding part 22 of the hot knife assembly 2. A first drive cylinder 17 for driving the hot knife assembly 2 to slide back and forth along the linear guide rail 16 is installed on the mounting base 1.
[0041] Reference Figure 2 and Figure 3 The driving component 15 includes a mounting base plate 151, a mounting column 152 vertically arranged on the top of the mounting base plate 151 and fixed at its upper end to the bottom of the mounting seat 1, a second driving cylinder 153 arranged on the mounting base plate 151, and an ejection base plate 154 mounted on the output end of the piston rod of the second driving cylinder 153. The bottoms of the four ejection rods 14 are all fixed to the top surface of the ejection base plate 154, and the output ends of the four ejection rods 14 are provided with circular pads 141 for ejecting the sample specimen out of the arrangement groove 12. The circular pads 141 are arranged at the bottom of the arrangement groove 12, and the top surface of the circular pads 141 has an arrangement plane 1411 for the bottom of the sample specimen to abut against. In this embodiment, when the sample specimen is arranged on the arrangement plane 1411 of the circular pads 141, the top of the sample ring is flush with the opening of the arrangement groove 12.
[0042] Reference Figure 1 and Figure 4 The collecting assembly 3 has a collecting groove 31 on its top. On one side of the collecting groove 31, the collecting assembly 3 has an abutment plate 32 for the rear end of the mounting base 1 to abut. The top of the abutment plate 32 has a guide surface 321, allowing the asphalt scraped off by the hot knife assembly 2 to fall smoothly into the collecting groove 31 along the guide surface 321, thereby improving the collection efficiency of the asphalt scraped off by the hot knife assembly 2. The collecting assembly 3 has an installation handle 33 on its side wall away from the mounting base 1. In this embodiment, the collecting assembly 3 is a square collecting box.
[0043] Reference Figure 4The abutment plate 32 has a plug-in post 322 on its abutment surface facing the mounting base 1, and the mounting base 1 has a plug-in groove 18 for locking the plug-in post 322. The plug-in post 322 has a damping ring groove 3221 on its side and a damping ring 3222 is fitted therein, making the installation of the plug-in post 322 in the plug-in groove 18 more secure, thereby reducing the risk of the collecting component 3 falling off the rear end of the mounting base 1 during use of the leveling device. In this embodiment, the damping ring 3222 installed in the damping ring groove 3221 is a rubber ring.
[0044] The implementation principle of the asphalt softening point leveling device in this application embodiment is as follows: When leveling a sample specimen, the operator first places the sample ring in the arrangement groove 12 of the mounting base 1 and pours asphalt into the sample ring. After cooling, the sample specimen is obtained. Then, the hot knife assembly 2 is controlled to slide on the surface of the mounting base 1 and level the asphalt on the upper side of the sample specimen. The hot knife assembly 2 scrapes the scraped asphalt into the collection assembly 3 along the sliding direction. Finally, the driving component 15 drives the ejector rod 14 at the bottom of the mounting base 1 to eject the sample specimen from the arrangement groove 12 of the mounting base 1, thereby achieving the leveling of the asphalt on the surface of the sample specimen. Since the hot knife assembly 2 has a heating function, it can heat the asphalt and reduce its hardness when it comes into contact with it, which helps to improve the efficiency of leveling excess asphalt on the surface of the cooled asphalt sample.
[0045] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for leveling asphalt softening points, characterized in that, The device includes a mounting base (1) having an arrangement groove (12) for arranging sample specimens; a hot knife assembly (2) for scraping asphalt on the upper side of the sample specimens is slidably disposed on the top of the mounting base (1); an ejector through hole (13) is provided through the bottom surface of the arrangement groove (12) of the mounting base (1); the mounting base (1) is also provided with an ejector rod (14) slidably disposed at the ejector through hole (13) and a drive member (15) for driving the ejector rod (14) to rise and fall.
2. The asphalt softening point leveling device according to claim 1, characterized in that, The hot knife assembly (2) includes a scraper part (21), a sliding part (22) connected to one side of the scraper part (21), and an electric heating plate (23) arranged on the scraper part (21) for heating the scraper part (21). The scraper part (21) has a heating groove (211) on the top for the electric heating plate (23) to be arranged, and a scraper top cover (212) for covering the heating groove (211) is installed. The scraper top cover (212) has an arrangement through hole (213) for the external cable of the electric heating plate (23) to pass through.
3. The asphalt softening point leveling device according to claim 2, characterized in that, A linear guide rail (16) for sliding the hot knife assembly (2) back and forth is provided on one side of the mounting base (1) along the length direction parallel to the mounting base (1), and the bottom of the sliding part (22) has a linear slider (221) that cooperates with the linear guide rail (16).
4. The asphalt softening point leveling device according to claim 3, characterized in that, The mounting base (1) is equipped with a first drive cylinder (17) on its top for driving the hot knife assembly (2) to slide back and forth along the linear guide rail (16).
5. The asphalt softening point leveling device according to claim 1, characterized in that, The output end of the ejector rod (14) is provided with a circular pad (141) for ejecting the sample specimen out of the arrangement groove (12). The top surface of the circular pad (141) has an arrangement plane (1411) for the bottom of the sample specimen to abut against.
6. The asphalt softening point leveling device according to claim 1, characterized in that, The mounting base (1) has a sliding groove (11) on its top for the hot knife assembly (2) to slide back and forth along the linear guide rail (16). The rear end of the mounting base (1) is detachably equipped with a collection assembly (3) for receiving the asphalt scraped by the hot knife assembly (2). The top of the collection assembly (3) has a collection groove (31) and a stop plate (32) on one side of the collection groove (31) for the rear end of the mounting base (1) to abut against. The collection assembly (3) has an installation handle (33) on its side wall away from the mounting base (1).
7. The asphalt softening point leveling device according to claim 6, characterized in that, The abutment plate (32) has a plug-in post (322) on the abutment surface facing the mounting base (1), and the mounting base (1) has a plug-in groove (18) for locking the plug-in post (322); the plug-in post (322) has a damping ring groove (3221) on its side and a damping ring (3222) is installed in cooperation.
8. The asphalt softening point leveling device according to claim 7, characterized in that, The top of the abutment plate (32) has a guide surface (321).
9. The asphalt softening point leveling device according to claim 1, characterized in that, The number of arrangement slots (12) is four, and they are evenly spaced along the length of the mounting base (1).
10. The asphalt softening point leveling device according to claim 9, characterized in that, The driving component (15) includes a second driving cylinder (153) and an ejector base plate (154) connected to the piston rod of the second driving cylinder (153). There are four ejector rods (14), and the bottom of each of the four ejector rods (14) is fixed to the ejector base plate (154).