Outdoor ac distribution box with protection structure

By using protective installation mechanisms and quick-connect mechanisms, the problems of difficult protection of components in outdoor AC distribution boxes and cumbersome installation and disassembly of protective covers are solved, achieving a stable connection of components and convenient maintenance, thereby improving the reliability and service life of the device.

CN224164531UActive Publication Date: 2026-04-24HENAN DALIN RUBBER & TELECOMM APP
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN DALIN RUBBER & TELECOMM APP
Filing Date
2025-05-14
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The existing outdoor AC distribution boxes have insufficient protective structure design, which cannot effectively protect the components from the influence of the external environment. Moreover, the installation and removal of the protective cover is cumbersome and laborious, especially when working at height outdoors or in severe weather conditions.

Method used

It adopts a protective installation mechanism, a quick-connect mechanism, and a connecting auxiliary mechanism, including components such as a mounting plate, a connecting rod, a connecting tube, a slot, a horizontal pressure plate, and a counter-tension spring, to achieve quick and stable installation and removal of the protective cover. Combined with the door design and toolbox, it provides convenient maintenance.

Benefits of technology

It improves the installation efficiency and stability of the protective cover, simplifies the operation process, reduces the risk of loosening or falling off due to vibration or impact, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224164531U_ABST
    Figure CN224164531U_ABST
Patent Text Reader

Abstract

The utility model discloses an outdoor ac distribution box with protection structure, including box, component, protection installation mechanism, quick joint mechanism and joint auxiliary mechanism, protection installation mechanism includes installation plate, support plate, protection cover, joint pipe and joint lever, quick joint mechanism includes the joint groove, horizontal pressure plate, anti -draw spring, side pressure plate, anti -push spring and orientation ring, protection installation mechanism can provide multiple protection for component, not only guarantee the stable installation of protection cover, realizes quick loading and unloading through the cooperation of joint lever and joint pipe, and quick joint mechanism can realize the quick joint and stable fixing of protection cover and box through the interaction of joint groove, horizontal pressure plate, anti -push spring and the like parts, makes the dismounting process of protection cover not need complex work, and the loading and unloading of protection cover is more laborsaving, reduces the risk of component abrasion or function decline due to long -term operation, thereby prolongs the service life of whole device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of distribution box technology, and more specifically, to an outdoor AC distribution box with a protective structure. Background Technology

[0002] In existing technologies, with the widespread application of outdoor AC distribution boxes in power facilities, communication equipment, and traffic control, their working environments are often quite harsh, such as exposure to wind, sun, rain, dust, drastic temperature changes, and even mechanical impact. Therefore, the components inside the distribution box need reliable protection and secure fixing.

[0003] The components inside outdoor AC distribution boxes typically include important parts such as switches, circuit breakers, and relays. These components need to ensure their stability and safety during operation. However, the existing distribution box protection structure design is insufficient and cannot fully protect the components from the influence of the external environment. When the distribution box is subjected to severe external vibration or impact, the internal components may become loose, displaced, or even damaged, leading to abnormal circuit function.

[0004] Outdoor distribution boxes require regular inspection, maintenance, and replacement of their internal components during actual use. However, the installation and removal of protective covers in existing technologies usually require tools and are quite cumbersome. When the protective cover is fixed with bolts, operators need to use screwdrivers to remove the bolts one by one. The disassembly and assembly process is time-consuming and laborious, especially in outdoor high-altitude operations or in severe weather conditions, which greatly increases the difficulty of operation. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides an outdoor AC distribution box with a protective structure to solve the technical problems mentioned in the background art, such as the internal components being difficult to protect, the unstable installation of the protective cover, and the inconvenience of installing and disassembling the protective cover.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an outdoor AC distribution box with a protective structure, comprising a box body, components, a protective mounting mechanism, a quick-connect mechanism, and a connecting auxiliary mechanism. The protective mounting mechanism includes a mounting plate, a support plate, a protective cover, a connecting tube, and a connecting rod. The mounting plate is fixedly installed inside the box body, and the components are mounted on the mounting plate. The support plate is installed around the protective cover. One end of the connecting rod is mounted on the support plate. The connecting tube is fixed to the back end face of the box body, and the connecting rod can extend through the mounting plate. The quick-connect mechanism, which mates with the back end of the housing and the connecting tube, includes a slot, a horizontal pressure plate, a tension spring, a side pressure plate, a thrust spring, and a directional ring. The slot is located on the side wall of the connecting rod. The horizontal pressure plate is slidably mounted on the side wall of the connecting tube. The tension spring is mounted between one end of the connecting tube and the horizontal pressure plate. The side pressure plate is rotatably mounted on the side wall of the connecting tube. The thrust spring is mounted between the connecting tube and the side pressure plate. The directional ring is slidably mounted on the outer wall of the connecting tube. The inner wall of the directional ring presses down on the side pressure plate, causing the horizontal pressure rod to press against the slot.

[0009] The present invention is further configured such that the snap-fit ​​auxiliary mechanism includes a fixed ring, a spring pin, a rotating ring, a ramp plate, and a push plate. The fixed ring is fixedly installed on the outer wall of the snap-fit ​​tube. Multiple sets of spring pins are installed on the fixed ring. The rotating ring is limited to rotating on the outer wall of the snap-fit ​​tube. One end of the spring pin can extend into one end face of the rotating ring to cooperate and support the rotation. The ramp plate is installed at the bottom end of the rotating ring. The push plate is installed at the top end of the directional ring. The rotating ramp plate causes the push plate and the directional ring to move in a specific direction.

[0010] The present invention is further provided that a door is rotatably installed on the front end face of the box, and a toolbox is installed on the inner wall of the door. The door is installed by rotation, which allows the user to easily open the distribution box for maintenance or repair. The door provides maintenance personnel with convenient tool storage space, avoiding the impact on operating efficiency due to the inconvenience of carrying tools.

[0011] The present invention is further configured such that a control switch assembly is installed on the protective cover, and the control switch assembly is electrically connected to the components.

[0012] The present invention is further configured such that a base is installed on the inner wall of the housing, and the other end of the base is fixedly connected to the back end face of the mounting plate. The base forms a stable mounting foundation, which further improves the overall stability of the mounting plate and components and reduces the impact of vibration and external force on the components.

[0013] The present invention is further provided that a connecting plate is installed at the bottom of the side wall of the card tube, and the connecting plate is fixedly installed on the back end face of the box. The setting of the connecting plate facilitates the stable installation of the card tube.

[0014] The present invention is further configured such that a side plate is installed on the side wall of the directional ring, and a return spring is installed between the connecting plate and the side plate. The return spring provides an elastic recovery function, so that the directional ring can always be in the initial working state.

[0015] The present invention is further provided that anti-collision pads are installed around the box body, and fixing plates are installed at both ends of the anti-collision pads. The anti-collision pads are fixed around the box body by the fixing plates. The anti-collision pads are installed around the box body. By absorbing external impact force through flexible material, the anti-collision pads can effectively reduce the damage of external impact to the distribution box and internal components.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides an outdoor AC distribution box with a protective structure, which has the following beneficial effects:

[0018] This utility model is equipped with a protective installation mechanism, which provides multiple protections for the components. It not only ensures the stable installation of the protective cover, but also enables quick installation and removal through the cooperation of the locking rod and locking tube. This design greatly improves the installation efficiency of the protective cover, reduces the cumbersome and time-consuming problems of traditional installation methods, and makes the protective cover more secure, preventing loosening or falling off due to vibration or impact.

[0019] This utility model is equipped with a quick-connect mechanism. Through the interaction of components such as the slot, the horizontal pressure plate, and the push spring, the quick-connect mechanism can achieve quick and stable connection and fixation between the protective cover and the box. This makes the disassembly and assembly of the protective cover unnecessary for complicated tools, making the operation simpler and less strenuous for users. It also ensures the firmness of the connection process and can maintain a stable connection even during long-term use or under strong external vibrations, thereby improving the overall reliability of the device.

[0020] This utility model incorporates a snap-fit ​​auxiliary mechanism. Through the combined action of components such as a fixing ring, a spring-loaded pin, and a rotating ring, this mechanism provides auxiliary support for the operation of the quick snap-fit ​​mechanism. This mechanism provides additional positioning and support during snap-fit ​​and disassembly, preventing misalignment or jamming during the snap-fit ​​process, thus improving the smoothness and accuracy of operation. At the same time, the design of this mechanism makes the installation and removal of the protective cover easier, reducing the risk of component wear or functional degradation due to long-term operation, thereby extending the service life of the entire device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the box in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure for installing the protective cover in this utility model;

[0024] Figure 4 This is a schematic diagram of the quick-connect mechanism and the connecting auxiliary mechanism in this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the quick-connect mechanism and the connecting auxiliary mechanism in this utility model.

[0026] In the diagram: 1. Housing; 2. Components; 3. Mounting plate; 4. Support plate; 5. Protective cover; 6. Connecting pipe; 7. Connecting rod; 8. Slot; 9. Horizontal pressure plate; 10. Tension spring; 11. Side pressure plate; 12. Thrust spring; 13. Orientation ring; 14. Fixing ring; 15. Spring-loaded pin; 16. Rotating ring; 17. Sloping plate; 18. Push plate; 19. Door; 20. Toolbox; 21. Control switch assembly; 22. Base; 23. Connecting plate; 24. Side plate; 25. Return spring; 26. Anti-collision pad; 27. Fixing plate. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5An outdoor AC distribution box with a protective structure includes a box body 1, components 2, a protective mounting mechanism, a quick-connect mechanism, and a connecting auxiliary mechanism. The protective mounting mechanism includes a mounting plate 3, a support plate 4, a protective cover 5, a connecting pipe 6, and a connecting rod 7. The mounting plate 3 is fixedly installed inside the box body 1, and the components 2 are mounted on the mounting plate 3. The support plate 4 is installed around the protective cover 5. One end of the connecting rod 7 is mounted on the support plate 4. The connecting pipe 6 is fixed to the back end face of the box body 1. The connecting rod 7 can extend through the mounting plate 3 and engage with the connecting pipe 6 at the back end of the box body for quick connection. The quick-connect mechanism includes a slot 8, a horizontal pressure plate 9, a tension spring 10, a side pressure plate 11, a thrust spring 12, and a directional ring 13. The slot 8 is located on the side wall of the connecting rod 7. The horizontal pressure plate 9 is horizontally slidably mounted on the side wall of the connecting tube 6. The tension spring 10 is mounted between one end of the connecting tube 6 and the horizontal pressure plate 9. The side pressure plate 11 is rotatably mounted on the side wall of the connecting tube 6. The thrust spring 12 is mounted between the connecting tube 6 and the side pressure plate 11. The directional ring 13 is directionally slidably mounted on the outer wall of the connecting tube 6. The inner wall of the directional ring 13 presses the side pressure plate 11 downward, causing the horizontal pressure rod to press against the slot 8.

[0031] The snap-fit ​​auxiliary mechanism includes a fixed ring 14, a spring pin 15, a rotating ring 16, a ramp plate 17, and a push plate 18. The fixed ring 14 is fixedly installed on the outer wall of the snap-fit ​​tube 6. Multiple sets of spring pins 15 are installed on the fixed ring 14. The rotating ring 16 is limited to rotating on the outer wall of the snap-fit ​​tube 6. One end of the spring pin 15 can extend into one end face of the rotating ring 16 to cooperate and support the rotation. The ramp plate 17 is installed at the bottom end of the rotating ring 16. The push plate 18 is installed at the top end of the directional ring 13. The rotating ramp plate 17 causes the push plate 18 and the directional ring 13 to move in a directional manner.

[0032] A door 19 is rotatably mounted on the front end face of the box body 1, and a toolbox 20 is mounted on the inner wall of the door 19.

[0033] A control switch assembly 21 is installed on the protective cover 5, and the control switch assembly 21 is electrically connected to the component 2.

[0034] A base 22 is installed on the inner wall of the housing 1, and the other end of the base 22 is fixedly connected to the back end face of the mounting plate 3.

[0035] A connecting plate 23 is installed at the bottom of the side wall of the card tube 6, and the connecting plate 23 is fixedly installed on the back end face of the box 1.

[0036] A side plate 24 is installed on the side wall of the directional ring 13, and a return spring 25 is installed between the connecting plate 23 and the side plate 24.

[0037] Anti-collision pads 26 are installed around the box body 1, and fixing plates 27 are installed at both ends of the anti-collision pads 26, and the anti-collision pads 26 are fixed around the box body 1 by the fixing plates 27.

[0038] In this embodiment, when the protective installation mechanism is required to operate, component 2 is firmly fixed inside the distribution box by the mounting plate 3, ensuring the stability of the equipment during operation. The protective cover 5 is connected to the mounting plate 3 by the support plate 4 around its perimeter and is fixed by the snap-fit ​​rod 7 and the snap-fit ​​tube 6. The protective cover 5 effectively isolates the external environment from the influence of the component 2, ensuring the safe operation of the component 2. The protective cover 5 extends into the mounting plate 3 through the snap-fit ​​rod 7, and quick assembly and disassembly are achieved by using the snap-fit ​​rod 7 and the snap-fit ​​tube 6 on the back of the box 1. When the quick-connect mechanism is in operation, after the connecting rod 7 is inserted into the connecting tube 6, the slot 8 on its side wall will contact the horizontal pressure plate 9 in the connecting tube 6. In the initial state, the horizontal pressure plate 9 is elastically acted upon by the anti-tension spring 10 and moves away from the slot 8. The side pressure plate 11 rotates under the action of the anti-push spring 12, causing the side pressure plate 11 to move away from the horizontal pressure plate 9 and apply lateral pressure to the connecting rod 7, making it more firmly fixed in the connecting tube 6. The directional ring 13 slides along the outer wall of the connecting tube 6 and presses the side pressure plate 11 downward through its inner wall, making the horizontal pressure plate 9 press more tightly against the slot 8, thereby achieving a firm connection. When the locking auxiliary mechanism is required to operate, one end of the spring pin 15 is installed on the fixed ring 14, and the other end can extend into one end face of the rotating ring 16 to provide support for the rotating ring 16. The rotating ring 16 rotates around the locking tube 6 to limit its rotation, which drives the ramp plate 17 to rotate. When the rotating ring 16 rotates, the ramp plate 17 at its bottom contacts the push plate 18, generating a directional thrust. The push plate 18 is pushed by the ramp plate 17, which drives the directional ring 13 to slide along the outer wall of the locking tube 6. The directional ring 13 further presses the side pressure plate 11, making the horizontal pressure plate 9 press more tightly against the locking groove 8, thereby enhancing the locking firmness.

[0039] More specifically, the housing 1 is fixed in the required location, and the internal components 2 are fixed by the cooperation of the base 22 and the mounting plate 3. The protective cover 5 is quickly installed inside the housing 1 by the cooperation of the support plate 4, the snap-fit ​​rod 7 and the snap-fit ​​tube 6. After the snap-fit ​​rod 7 is inserted into the snap-fit ​​tube 6, the quick snap-fit ​​mechanism completes the quick fixation. Rotating the rotating ring 16 of the snap-fit ​​auxiliary mechanism, the ramp plate 17 pushes the push plate 18 to move, which drives the directional ring 13 to slide, further pressing the snap-fit ​​rod 7 to ensure firmness. The front door 19 of the housing 1 can rotate flexibly, making it easy for operators to open the door 19 to inspect, maintain or replace the internal components 2. The toolbox 20 inside the door 19 provides convenience for operation. The control switch assembly 21 on the protective cover 5 is electrically connected to the internal components 2 to control the external power output. The anti-collision pads 26 are installed around the housing 1 to prevent damage to the housing 1 due to collisions during transportation or installation. The design of the protective cover 5 isolates the influence of external dust and ensures the long-term stable operation of the internal components 2.

[0040] In summary, during the use or operation of the overall equipment: when the protective installation mechanism is required, component 2 is firmly fixed inside the distribution box by the mounting plate 3, ensuring the stability of the equipment during operation. The protective cover 5 is connected to the mounting plate 3 by the support plate 4 on all four sides, and is fixed by the clamping rod 7 and the clamping pipe 6. The protective cover 5 effectively isolates the influence of the external environment on component 2, ensuring the safe operation of component 2. The protective cover 5 extends into the mounting plate 3 by the clamping rod 7, and quick assembly and disassembly are achieved by using the clamping rod 7 and the clamping pipe 6 on the back of the box 1. When the quick-connect mechanism is in operation, after the connecting rod 7 is inserted into the connecting tube 6, the slot 8 on its side wall will contact the horizontal pressure plate 9 in the connecting tube 6. In the initial state, the horizontal pressure plate 9 is elastically acted upon by the anti-tension spring 10 and moves away from the slot 8. The side pressure plate 11 rotates under the action of the anti-push spring 12, causing the side pressure plate 11 to move away from the horizontal pressure plate 9 and apply lateral pressure to the connecting rod 7, making it more firmly fixed in the connecting tube 6. The directional ring 13 slides along the outer wall of the connecting tube 6 and presses the side pressure plate 11 downward through its inner wall, making the horizontal pressure plate 9 press more tightly against the slot 8, thereby achieving a firm connection. When the locking auxiliary mechanism is required to operate, one end of the spring pin 15 is installed on the fixed ring 14, and the other end can extend into one end face of the rotating ring 16 to provide support for the rotating ring 16. The rotating ring 16 rotates around the locking tube 6 to limit its rotation, which drives the ramp plate 17 to rotate. When the rotating ring 16 rotates, the ramp plate 17 at its bottom contacts the push plate 18, generating a directional thrust. The push plate 18 is pushed by the ramp plate 17, which drives the directional ring 13 to slide along the outer wall of the locking tube 6. The directional ring 13 further presses the side pressure plate 11, making the horizontal pressure plate 9 press more tightly against the locking groove 8, thereby enhancing the locking firmness.

[0041] The housing 1 is fixed in the required location. The internal components 2 are fixed by the cooperation of the base 22 and the mounting plate 3. The protective cover 5 is quickly installed inside the housing 1 by the cooperation of the support plate 4, the snap-fit ​​rod 7 and the snap-fit ​​tube 6. After the snap-fit ​​rod 7 is inserted into the snap-fit ​​tube 6, the quick snap-fit ​​mechanism completes the quick fixation. Rotating the rotating ring 16 of the snap-fit ​​auxiliary mechanism pushes the push plate 18 to move by the ramp plate 17, which drives the directional ring 13 to slide, further pressing the snap-fit ​​rod 7 to ensure firmness. The front door 19 of the housing 1 can rotate flexibly, which makes it easy for the operator to open the door 19 to inspect, maintain or replace the internal components 2. The toolbox 20 inside the door 19 provides convenience for operation. The control switch assembly 21 on the protective cover 5 is electrically connected to the internal components 2 to control the external power output. The anti-collision pads 26 are installed around the housing 1 to prevent the housing 1 from being damaged by collisions during transportation or installation. The design of the protective cover 5 isolates the influence of external dust and ensures the long-term stable operation of the internal components 2.

[0042] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An outdoor AC distribution box with a protective structure, comprising a box body (1), components (2), a protective mounting mechanism, a quick-connect mechanism, and a connecting auxiliary mechanism, characterized in that: The protective installation mechanism includes a mounting plate (3), a support plate (4), a protective cover (5), a snap-fit ​​tube (6), and a snap-fit ​​rod (7). The mounting plate (3) is fixedly installed inside the housing (1), the support plate (4) is installed around the protective cover (5), one end of the snap-fit ​​rod (7) is installed on the support plate (4), and the snap-fit ​​tube (6) is fixed to the back end face of the housing (1). The snap-fit ​​rod (7) can extend through the mounting plate (3) and quickly snap-fit ​​with the snap-fit ​​tube (6) at the back end of the housing (1). The quick snap-fit ​​mechanism includes a slot (8) and a horizontal pressing mechanism. Plate (9), tension spring (10), side pressure plate (11), thrust spring (12) and directional ring (13), slot (8) is set on the side wall of the snap-fit ​​rod (7), horizontal pressure plate (9) is horizontally slidably installed on the side wall of snap-fit ​​tube (6), tension spring (10) is installed between one end of snap-fit ​​tube (6) and horizontal pressure plate (9), side pressure plate (11) is rotatably installed on the side wall of snap-fit ​​tube (6), thrust spring (12) is installed between snap-fit ​​tube (6) and side pressure plate (11), and directional ring (13) is directionally slidably installed on the outer wall of snap-fit ​​tube (6).

2. The outdoor AC distribution box with a protective structure according to claim 1, characterized in that: The locking auxiliary mechanism includes a fixed ring (14), a spring pin (15), a rotating ring (16), a ramp plate (17), and a push plate (18). The fixed ring (14) is fixedly installed on the outer wall of the locking tube (6). Multiple sets of spring pins (15) are installed on the fixed ring (14). The rotating ring (16) is limited to rotating on the outer wall of the locking tube (6). One end of the spring pin (15) can extend into one end face of the rotating ring (16) to cooperate and support the rotation. The ramp plate (17) is installed at the bottom end of the rotating ring (16). The push plate (18) is installed at the top end of the directional ring (13). The rotating ramp plate (17) causes the push plate (18) and the directional ring (13) to move in a specific direction.

3. An outdoor AC distribution box with a protective structure according to claim 1, characterized in that: The front end face of the box (1) is rotatably equipped with a box door (19), and a toolbox (20) is installed on the inner wall of the box door (19).

4. An outdoor AC distribution box with a protective structure according to claim 1, characterized in that: The protective cover (5) is equipped with a control switch assembly (21), and the control switch assembly (21) is electrically connected to the component (2).

5. An outdoor AC distribution box with a protective structure according to claim 1, characterized in that: The inner wall of the box (1) is provided with a base (22), and the other end of the base (22) is fixedly connected to the back end face of the mounting plate (3).

6. An outdoor AC distribution box with a protective structure according to claim 1, characterized in that: A connecting plate (23) is installed at the bottom of the side wall of the card tube (6), and the connecting plate (23) is fixedly installed on the back end face of the box (1).

7. An outdoor AC distribution box with a protective structure according to claim 6, characterized in that: A side plate (24) is installed on the side wall of the directional ring (13), and a return spring (25) is installed between the connecting plate (23) and the side plate (24).

8. An outdoor AC distribution box with a protective structure according to claim 1, characterized in that: The box (1) is provided with anti-collision pads (26) around its perimeter, and fixed plates (27) are installed at both ends of the anti-collision pads (26), and the anti-collision pads (26) are fixed to the perimeter of the box (1) by the fixed plates (27).