Reactor for producing scale and corrosion inhibitor
By designing a detachable tank body and lid structure, and using a mechanical structure to automatically open and close the tank, the problem of difficult cleaning of existing reactors is solved, and convenient internal cavity cleaning is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI UNIV OF TECH
- Filing Date
- 2023-12-11
- Publication Date
- 2026-04-28
AI Technical Summary
The existing reactor has a one-piece structure, which makes cleaning difficult, especially after long-term use, the debris remaining on the inner wall is difficult to remove.
A detachable tank body and lid structure was designed, which automatically opens and closes the tank body through a mechanical structure and uses components such as motors, hydraulic cylinders and pneumatic cylinders to achieve automatic separation of the tank body, making it easy to clean.
This technology enables convenient cleaning of the reactor's interior, reduces the difficulty of manual operation, and improves cleaning efficiency.
Smart Images

Figure CN224167502U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of scale and corrosion inhibitor production technology, and in particular relates to a reactor for producing scale and corrosion inhibitors. Background Technology
[0002] Scale and corrosion inhibitors are water treatment agents formulated with one or more single agents in a compound ratio. They have the following characteristics: synergistic effect, simultaneous control of corrosion on multiple materials, and simultaneous control of corrosion and scale formation. Scale and corrosion inhibitors are composed of organophosphorus compounds, excellent copolymers, and copper corrosion inhibitors, exhibiting excellent corrosion inhibition performance on carbon steel, copper, and copper alloys, and outstanding scale inhibition and dispersing properties on calcium carbonate and calcium phosphate.
[0003] In the process of realizing this utility model, the inventors discovered that the technology has at least the following problems: In the process of producing scale inhibitors and corrosion inhibitors, it is necessary to stir and react the relevant materials in the reactor (pot). However, most of the current reactors are of one-piece structure. After long-term use, many impurities inevitably remain on the inner wall of the reactor. The one-piece structure of the reactor makes it more troublesome to clean the inside.
[0004] To address these issues, we propose a reactor for producing scale and corrosion inhibitors. Utility Model Content
[0005] The main purpose of this invention is to provide a reactor for producing scale and corrosion inhibitors, which allows the tank to be opened for easy cleaning and maintenance of its internal cavity. Furthermore, the separation of the main tank does not require manual operation but is automatically completed by mechanical means, reducing the difficulty and effectively solving the problems in the background technology.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A reactor for producing scale and corrosion inhibitors includes a base and a main body disposed on the base. The main body includes a tank body and a cover body that are assembled together. Corner posts are welded to the four corners of the bottom wall of the tank body, and the four corner posts are welded to the base. A motor is vertically installed at the center of the top wall of the cover body. The output shaft of the motor is coaxially connected to an inner support shaft. Multiple sets of stirring blades for stirring the materials required for preparing the scale and corrosion inhibitors are installed on the inner support shaft.
[0008] An inverted U-shaped support beam is welded to the top wall of the base. A hydraulic cylinder is installed at the top of the support beam, and a connecting rod is connected below the hydraulic cylinder. An inverted U-shaped fixing plate is welded to the bottom of the connecting rod. Cylinders are installed on the opposite side walls of the fixing plate. Movable rods are connected to the opposite side of the two cylinders. Piston plates are welded to the opposite side of the two movable rods. A support is welded to the top wall of the cover. Positioning grooves are formed on the opposite side walls of the support. The two piston plates are respectively inserted into the two positioning grooves.
[0009] As a preferred embodiment, a feeding pipe is connected to one side of the top wall of the cover, and an L-shaped discharge pipe is connected to the bottom wall of the tank; a valve is also installed on the discharge pipe to control the opening and closing of the discharge pipe.
[0010] As a preferred embodiment, the inner support shaft is rotatably connected to the top wall of the inner cavity of the cover, and multiple sets of stirring blades are welded to the inner support shaft, with the multiple sets of stirring blades evenly distributed along the vertical direction; so that the multiple sets of stirring blades can work together to stir the material.
[0011] As a preferred embodiment, protective sleeves are welded to the inner walls on both sides of the fixed plate, and the inner cavities of the two protective sleeves are formed on their opposite sides. The two movable rods are respectively connected to the inner walls of the two protective sleeves, so that the two movable rods are structurally stable and can be hidden and protected inside the protective sleeves.
[0012] As a preferred embodiment, the opposite sides of the two piston plates extend into the two protective cylinders and fit against the inner wall of the protective cylinders; this allows the piston plates to extend and retract horizontally, ensuring that the piston plates will not fall.
[0013] In summary, the technical effects and advantages of this utility model are as follows:
[0014] The reactor for producing scale and corrosion inhibitors uses two cylinders to drive piston plates closer together and insert them into two positioning slots. Then, a hydraulic cylinder drives a connecting rod to retract, lifting the cover of the main tank and opening the tank body. This allows for convenient cleaning and maintenance of the inner cavity. Furthermore, the separation of the main tank body is automated by mechanical means, eliminating the need for manual operation and reducing the complexity of the process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is the front view of the present invention;
[0017] Figure 3 This is a partial sectional view of the present invention.
[0018] In the diagram: 1. Base; 2. Tank body; 3. Cover; 4. Feeding pipe; 5. Discharge pipe; 6. Motor; 7. Inner support shaft; 8. Agitator blade; 9. Angle stake; 10. Support beam; 11. Hydraulic cylinder; 12. Connecting rod; 13. Fixing plate; 14. Cylinder; 15. Protective casing; 16. Movable rod; 17. Piston plate; 18. Support; 19. Positioning groove. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Reference Figures 1-3 A reactor for producing scale and corrosion inhibitors includes a base 1 and a main body disposed on the base 1. The main body includes a tank body 2 and a cover 3 integrally assembled with each other, such as... Figure 3 As shown, a protrusion is provided on both sides of the bottom wall of the cover 3. The protrusion is inserted into the tank body 2, so that the tank body 2 and the cover 3 can be tightly connected without misalignment. A feeding pipe 4 is connected to one side of the top wall of the cover 3, and an L-shaped discharge pipe 5 is connected to the bottom wall of the tank body 2. A valve is also installed on the discharge pipe 5 to control the opening and closing of the discharge pipe 5. Corner posts 9 are welded to the four corners of the bottom wall of the tank body 2, and the four corner posts 9 are welded to the base 1. A motor 6 is vertically installed at the center of the top wall of the cover 3. The output shaft of the motor 6 is coaxially connected to an inner support shaft 7. Multiple sets of stirring blades 8 are installed on the inner support shaft 7 for stirring the materials required for the preparation of scale inhibitors and corrosion inhibitors. The inner support shaft 7 is rotatably connected to the top wall of the inner cavity of the cover 3. Multiple sets of stirring blades 8 are welded to the inner support shaft 7, and the multiple sets of stirring blades 8 are evenly distributed in the vertical direction, so that the multiple sets of stirring blades 8 can work together to stir the materials.
[0021] An inverted U-shaped support beam 10 is welded to the top wall of the base 1. A hydraulic cylinder 11 is mounted on the top of the support beam 10, and a connecting rod 12 is connected below the hydraulic cylinder 11. An inverted U-shaped fixing plate 13 is welded to the bottom of the connecting rod 12. Cylinders 14 are mounted on opposite side walls of the fixing plate 13. Movable rods 16 are connected to the opposite side of the two cylinders 14. Protective sleeves 15 are welded to the inner walls of both sides of the fixing plate 13, with the inner cavities of the two protective sleeves 15 formed on their opposite sides. The two movable rods 16 are respectively connected to the two protective sleeves 14. The inner wall of the cover 5 makes the two movable rods 16 structurally stable and can be hidden and protected inside the protective sleeve 15. A piston plate 17 is welded on the opposite side of the two movable rods 16. The opposite side of the two piston plates 17 extends into the two protective sleeves 15 and fits against the inner wall of the protective sleeve 15, so that the piston plates 17 can only extend and retract horizontally, ensuring that the piston plates 17 will not fall. A support 18 is welded on the top wall of the cover 3. The two opposite side walls of the support 18 are formed with positioning grooves 19. The two piston plates 17 are respectively inserted into the two positioning grooves 19.
[0022] The reactor for producing scale and corrosion inhibitors works as follows: First, all the materials required for producing the scale and corrosion inhibitors are added to the inner cavity of the tank body 2 through the feeding pipe 4. The drive motor 6 drives the inner support shaft 7 and multiple sets of stirring blades 8 to rotate, thereby stirring the materials in the tank body 2. The materials are gradually stirred evenly and formed into scale and corrosion inhibitors. Then, the valve is opened and the discharge pipe 5 is opened to discharge the obtained scale and corrosion inhibitors. If it is necessary to clean the internal space of the tank body 2 and the cover 3, first, the two cylinders 14 are driven to extend the two movable rods 16, causing the two piston plates 17 to be inserted into the two positioning slots 19 respectively. At this time, the fixed plate 13 and the support 18 are integrated. Then, the hydraulic cylinder 11 is driven to retract the connecting rod 12, causing the connecting rod 12 to lift the fixed plate 13, the support 18, and the cover 3, separating the tank body 2 from the cover 3, thus facilitating cleaning of the inside of the tank body 2 and the cover 3.
[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A reactor for producing scale and corrosion inhibitors, comprising a base (1) and a main body disposed on the base (1), characterized in that, The main body includes a tank body (2) and a cover body (3) that are combined into one unit. Corner posts (9) are welded to the four corners of the bottom wall of the tank body (2), and the four corner posts (9) are welded to the base (1). A motor (6) is vertically installed at the center of the top wall of the cover body (3). The output shaft of the motor (6) is coaxially connected to an inner support shaft (7). Multiple sets of stirring blades (8) are installed on the inner support shaft (7) for stirring the materials required for the preparation of scale inhibitors and corrosion inhibitors. A U-shaped support beam (10) is welded to the top wall of the base (1). A hydraulic cylinder (11) is installed on the top of the support beam (10). A connecting rod (12) is connected to the bottom of the hydraulic cylinder (11). A U-shaped fixing plate (13) is welded to the bottom of the connecting rod (12). Cylinders (14) are installed on the opposite side walls of the fixing plate (13). Movable rods (16) are connected to the opposite side of the two cylinders (14). Piston plates (17) are welded to the opposite side of the two movable rods (16). A support (18) is welded to the top wall of the cover (3). A positioning groove (19) is formed on the opposite side walls of the support (18). The two piston plates (17) are respectively engaged with the two positioning grooves (19).
2. The reactor for producing scale and corrosion inhibitors according to claim 1, characterized in that, A feeding pipe (4) is connected to one side of the top wall of the cover (3), and an L-shaped discharge pipe (5) is connected to the bottom wall of the tank body (2).
3. The reactor for producing scale and corrosion inhibitors according to claim 1, characterized in that, The inner support shaft (7) is rotatably connected to the top wall of the inner cavity of the cover (3). Multiple sets of stirring blades (8) are welded to the inner support shaft (7), and the multiple sets of stirring blades (8) are distributed at equal intervals along the vertical direction.
4. The reactor for producing scale and corrosion inhibitors according to claim 1, characterized in that, The inner walls on both sides of the fixed plate (13) are welded with protective sleeves (15), and the inner cavities of the two protective sleeves (15) are formed on their opposite sides. The two movable rods (16) are respectively connected to the inner walls of the two protective sleeves (15).
5. The reactor for producing scale and corrosion inhibitors according to claim 4, characterized in that, The opposite sides of the two piston plates (17) extend into the two protective sleeves (15) and fit against the inner wall of the protective sleeves (15).