Bending device for television shell machining

Abstract

The utility model relates to a bending device for machining a television shell. The bending device comprises a machining table and a bending device, wherein an installation frame is fixedly connected to the machining table; the two lower dies are symmetrically arranged on the machining table, and the two lower dies jointly bear a workpiece; the bending mechanism is arranged on the mounting frame, the bending mechanism comprises a hydraulic cylinder, a stamping part and an adjusting assembly, the hydraulic cylinder is fixedly mounted on the mounting frame, the stamping part is mounted at the telescopic end of the hydraulic cylinder, and the stamping part comprises a first stamping block and two sets of second stamping blocks; the double-shaft motor drives the two-way screw rod to be matched with the threaded cylinder, synchronous transverse displacement adjustment of the first stamping block and the second stamping block is achieved, the stamping width can accurately meet the bending requirements of different workpieces, the driving mechanism adopts the combined design of a worm gear, a worm, transmission and the two-way threaded rod, and the bending efficiency is improved. The distance between the two lower dies is adjusted to be suitable for different workpieces, and the bending efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of television casing processing technology, and in particular to a bending device for processing television casings. Background Technology

[0002] As a core component of the television set's overall appearance, the bending precision of the casing directly affects the product's aesthetics and assembly reliability. Currently, the industry generally uses traditional bending equipment to process metal.

[0003] Existing bending devices generally adopt a fixed lower mold design, which cannot flexibly adapt to the processing needs of various specifications of TV shells. Frequent mold changes not only increase the difficulty of operation, but also significantly reduce production efficiency.

[0004] To address these issues, those skilled in the art have proposed a bending device for processing television casings. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Therefore, the purpose of this utility model is to provide a bending device for processing television casings, in order to solve the problem that "existing bending devices generally adopt a fixed lower mold design, which cannot flexibly adapt to the processing needs of various specifications of television casings. Frequent mold changes not only increase the difficulty of operation, but also significantly reduce production efficiency".

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] A bending device for processing television casings includes:

[0009] A processing table, on which a mounting bracket is fixedly connected;

[0010] Two lower molds are symmetrically arranged on the processing table, and the two lower molds together support the workpiece;

[0011] A bending mechanism, mounted on a mounting frame, includes a hydraulic cylinder, a stamping component, and an adjusting assembly. The hydraulic cylinder is fixedly mounted on the mounting frame. The stamping component is mounted on the telescopic end of the hydraulic cylinder and includes a first stamping block and two sets of second stamping blocks. The adjusting assembly is located on the first stamping block, and the relative position of the first stamping block and the two second stamping blocks is adjusted by the adjusting assembly.

[0012] Two sets of drive mechanisms are symmetrically arranged on the upper part of the processing table, and the distance between the two lower molds is adjusted by the two drive mechanisms.

[0013] As a preferred embodiment of the bending device for processing television casings according to this utility model, the adjusting component includes a fixed block and a dual-axis motor. The first stamping block has a connecting cavity. The fixed block is fixedly installed on the inner wall of the connecting cavity. The dual-axis motor is fixedly installed on the fixed block. Both output ends of the dual-axis motor are fixedly connected to screws. Both screws are threadedly connected to threaded cylinders. Two rectangular openings are symmetrically opened on the side wall of the first stamping block. One end of each of the two threaded cylinders passes through the rectangular opening and is fixedly connected to the second stamping block. The synchronous lateral displacement of the two second stamping blocks relative to the first stamping block is achieved by driving the dual-axis motor.

[0014] As a preferred embodiment of the bending device for processing television casing according to this utility model, the adjusting component further includes four sets of auxiliary structures symmetrically arranged. Each set of auxiliary structures includes a round rod and a sliding plate. Each round rod is fixedly connected to a corresponding sliding plate. Four round holes are symmetrically opened on the side wall of the second stamping block. Each round rod passes through the round hole and is fixedly connected to the second stamping block. Each sliding plate is slidably connected to the inner wall of the connecting cavity.

[0015] As a preferred embodiment of the bending device for processing television casings according to this utility model, each group of driving mechanisms includes a fixed plate, a reduction motor, and a connecting plate. Each fixed plate and connecting plate are fixedly connected to the processing table. Each reduction motor is fixedly mounted on the fixed plate. A worm gear is fixedly connected to the output end of each reduction motor. The end of each worm gear facing away from the reduction motor is rotatably connected to the connecting plate. Each worm gear is meshed with a worm wheel. A bidirectional threaded rod is fixedly inserted at the center of each worm wheel. Both ends of each bidirectional threaded rod are rotatably connected to the mounting bracket. Two threaded holes are symmetrically provided at the bottom of each lower die, which are respectively connected to the left and right helical sections of the bidirectional threaded rod.

[0016] As a preferred embodiment of the bending device for processing television casings according to this utility model, it further includes an ejection mechanism and two sets of pushing mechanisms. The ejection mechanism is set on the processing table and is used to eject the bent workpiece from the lower mold. The two sets of pushing mechanisms are symmetrically arranged on the mounting frame and are used to push the unprocessed workpiece to the center position of the device.

[0017] As a preferred embodiment of the bending device for processing television casings according to this utility model, the ejection mechanism includes a U-shaped bracket and a cylinder. The U-shaped bracket is fixedly connected to a processing table, and four connecting holes are symmetrically opened on the U-shaped bracket. Each bidirectional threaded rod passes through two corresponding connecting holes. Each cylinder is fixedly installed on the processing table, and each cylinder passes through the U-shaped bracket and is fixedly connected to an ejection plate for lifting the bent workpiece.

[0018] As a preferred embodiment of the bending device for processing television casings according to this utility model, each group of pushing mechanisms includes a mounting base and an electric telescopic rod. Each mounting base is fixedly mounted on a mounting frame, and each electric telescopic rod is fixedly mounted on a mounting base. The telescopic end of each electric telescopic rod is fixedly connected to a push plate for pushing the unprocessed workpiece to the center position of the device.

[0019] As a preferred embodiment of the bending device for processing television casings according to this utility model, a controller is fixedly installed on the mounting frame. The controller is connected to the hydraulic cylinder, dual-axis motor, geared motor, air cylinder and electric telescopic rod for controlling the linkage operation of each actuator.

[0020] The beneficial effects of this utility model of a bending device for processing television casings are as follows: By driving a bidirectional screw and a threaded cylinder with a dual-axis motor, the synchronous lateral displacement adjustment of the first stamping block and the second stamping block can be achieved, and the stamping width can be precisely adapted to the bending requirements of different workpieces. By adopting a combination design of worm gear, transmission and bidirectional threaded rod in the drive mechanism, the distance between the two sets of lower dies can be adjusted to suit different workpieces, thereby improving the bending efficiency of the device. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a schematic diagram of the overall structure of a bending device for processing television casings.

[0023] Figure 2 This is a schematic diagram of the structure of a workpiece after bending in a bending device for processing television casings.

[0024] Figure 3 This is a schematic diagram of the adjustment component in a bending device for processing a television casing.

[0025] In the diagram: 100, processing table; 101, mounting bracket; 102, controller; 200, lower die; 201, workpiece; 300, bending mechanism; 301, hydraulic cylinder; 302, stamping part; 302-1, first stamping block; 302-2, second stamping block; 303, adjusting assembly; 303a, fixing block; 303b, dual-axis motor; 303c, screw; 303d, threaded cylinder; 303e, auxiliary structure. ; 303e-1, Round rod; 303e-2, Slide plate; 400, Drive mechanism; 401, Fixed plate; 402, Gear motor; 403, Connecting plate; 404, Worm gear; 405, Worm wheel; 406, Bidirectional threaded rod; 500, Ejection mechanism; 501, U-shaped bracket; 502, Cylinder; 503, Ejection plate; 600, Pushing mechanism; 601, Mounting base; 602, Electric telescopic rod; 603, Push plate. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1

[0030] Reference Figures 1 to 3 This is the first embodiment of the present invention, which provides a bending device for processing television casings, comprising:

[0031] A processing table 100, on which a mounting bracket 101 is fixedly connected;

[0032] Two lower molds 200 are symmetrically arranged on the processing table 100, and the two lower molds 200 together support the workpiece 201;

[0033] A bending mechanism 300 is mounted on a mounting bracket 101. The bending mechanism 300 includes a hydraulic cylinder 301, a stamping component 302, and an adjusting assembly 303. The hydraulic cylinder 301 is fixedly mounted on the mounting bracket 101. The stamping component 302 is mounted on the telescopic end of the hydraulic cylinder 301. The stamping component 302 includes a first stamping block 302-1 and two sets of second stamping blocks 302-2. The adjusting assembly 303 is mounted on the first stamping block 302-1, and adjusts the relative position of the first stamping block 302-1 and the two second stamping blocks 302-2.

[0034] Two sets of drive mechanisms 400 are symmetrically arranged on the upper end of the processing table 100. The distance between the two lower molds 200 is adjusted by the two drive mechanisms 400.

[0035] The adjustment component 303 includes a fixed block 303a and a dual-axis motor 303b. The first stamping block 302-1 has a connecting cavity. The fixed block 303a is fixedly installed on the inner wall of the connecting cavity. The dual-axis motor 303b is fixedly installed on the fixed block 303a. Both output ends of the dual-axis motor 303b are fixedly connected to screws 303c. Both screws 303c are threadedly connected to threaded cylinders 303d. Two rectangular openings are symmetrically opened on the side wall of the first stamping block 302-1. One end of each of the two threaded cylinders 303d passes through the rectangular opening and is fixedly connected to the second stamping block 302-2. The synchronous lateral displacement of the two second stamping blocks 302-2 relative to the first stamping block 302-1 is achieved by driving the dual-axis motor 303b.

[0036] Furthermore, the adjustment assembly 303 also includes four sets of auxiliary structures 303e symmetrically arranged. Each set of auxiliary structures 303e includes a round rod 303e-1 and a sliding plate 303e-2. Each round rod 303e-1 is fixedly connected to the corresponding sliding plate 303e-2. Four round holes are symmetrically opened on the side wall of the second stamping block 302-2. Each round rod 303e-1 passes through the round hole and is fixedly connected to the second stamping block 302-2. Each sliding plate 303e-2 is slidably connected to the inner wall of the connecting cavity.

[0037] Each drive mechanism 400 includes a fixed plate 401, a reduction motor 402, and a connecting plate 403. Each fixed plate 401 and connecting plate 403 are fixedly connected to the processing table 100. Each reduction motor 402 is fixedly mounted on the fixed plate 401. Each reduction motor 402 has a worm gear 404 fixedly connected to its output end. The end of each worm gear 404 facing away from the reduction motor 402 is rotatably connected to the connecting plate 403. Each worm gear 404 is meshed with a worm wheel 405. A bidirectional threaded rod 406 is fixedly inserted at the center of each worm wheel 405. Both ends of each bidirectional threaded rod 406 are rotatably connected to the mounting bracket 101. Each lower mold 200 has two threaded holes symmetrically provided at its bottom, which are respectively connected to the left and right helical sections of the bidirectional threaded rod 406.

[0038] In use, the hydraulic cylinder 301 drives the stamping part 302 to press down, and the first stamping block 302-1 and the second stamping block 302-2 work together to bend the workpiece 201 in multiple stages. When the dual-axis motor 303b starts, the screw 303c drives the threaded cylinder 303d to move laterally along the rectangular opening, which drives the second stamping block 302-2 to move synchronously, thereby adjusting the stamping width to adapt to the bending requirements of different workpieces 201. The distance between the first stamping block 302-1 and the second stamping block 302-2 can be dynamically adjusted according to the actual situation through the adjustment component 303 to achieve one-time forming of complex contours.

[0039] The geared motor 402 drives the worm gear 404 to rotate, which in turn drives the worm wheel 405 and the bidirectional threaded rod 406 to rotate. When the bidirectional threaded rod 406 rotates, the two sets of lower molds 200 move synchronously in opposite directions along the guide rail of the processing table 100, quickly adjusting the spacing to adapt to workpieces 201 of different widths.

[0040] Example 2

[0041] Reference Figures 1 to 3 This is the second embodiment of the present invention. Unlike the previous embodiment, it also includes an ejection mechanism 500 and two sets of pushing mechanisms 600. The ejection mechanism 500 is disposed on the processing table 100 and is used to eject the bent workpiece 201 from the lower mold 200. The two sets of pushing mechanisms 600 are symmetrically disposed on the mounting frame 101 and are used to push the unprocessed workpiece 201 to the center position of the device.

[0042] The ejection mechanism 500 includes a U-shaped bracket 501 and a cylinder 502. The U-shaped bracket 501 is fixedly connected to the processing table 100. Four connecting holes are symmetrically opened on the U-shaped bracket 501. Each bidirectional threaded rod 406 passes through two corresponding connecting holes. Each cylinder 502 is fixedly installed on the processing table 100. Each cylinder 502 passes through the U-shaped bracket 501 and is fixedly connected to an ejection plate 503, which is used to lift the bent workpiece 201.

[0043] Each push mechanism 600 includes a mounting base 601 and an electric telescopic rod 602. Each mounting base 601 is fixedly mounted on the mounting frame 101, and each electric telescopic rod 602 is fixedly mounted on the mounting base 601. Each telescopic end of the electric telescopic rod 602 is fixedly connected to a push plate 603, which is used to push the unprocessed workpiece 201 to the center position of the device.

[0044] Specifically, a controller 102 is fixedly installed on the mounting bracket 101. The controller 102 establishes a control connection with the hydraulic cylinder 301, the dual-axis motor 303b, the geared motor 402, the air cylinder 502, and the electric telescopic rod 602 to control the linkage operation of each actuator.

[0045] In use, the cylinder 502 vertically lifts the bent workpiece 201 through the ejector plate 503, avoiding the risk of deformation caused by manual removal of the workpiece. The telescopic end of the electric telescopic rod 602 pushes the unprocessed workpiece 201 to the center of the lower mold 200 through the push plate 603.

[0046] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A bending device for processing television casings, characterized in that: include: A processing table (100) is provided, on which a mounting bracket (101) is fixedly connected; Two lower molds (200) are symmetrically arranged on the processing table (100), and the two lower molds (200) together carry the workpiece (201); A bending mechanism (300) is mounted on a mounting frame (101). The bending mechanism (300) includes a hydraulic cylinder (301), a stamping part (302), and an adjusting assembly (303). The hydraulic cylinder (301) is fixedly mounted on the mounting frame (101). The stamping part (302) is mounted on the telescopic end of the hydraulic cylinder (301). The stamping part (302) includes a first stamping block (302-1) and two sets of second stamping blocks (302-2). The adjusting assembly (303) is mounted on the first stamping block (302-1) and adjusts the relative position of the first stamping block (302-1) and the two second stamping blocks (302-2) by means of the adjusting assembly (303). Two sets of drive mechanisms (400) are symmetrically arranged at the upper end of the processing table (100), and the distance between the two lower molds (200) is adjusted by the two drive mechanisms (400).

2. The bending device for processing television casing as described in claim 1, characterized in that: The adjustment assembly (303) includes a fixed block (303a) and a dual-axis motor (303b). The first stamping block (302-1) has a connecting cavity. The fixed block (303a) is fixedly installed on the inner wall of the connecting cavity. The dual-axis motor (303b) is fixedly installed on the fixed block (303a). Both output ends of the dual-axis motor (303b) are fixedly connected to screws (303c). Both screws (303c) are threadedly connected to threaded cylinders (303d). Two rectangular openings are symmetrically opened on the side wall of the first stamping block (302-1). One end of each of the two threaded cylinders (303d) passes through the rectangular opening and is fixedly connected to the second stamping block (302-2). The synchronous lateral displacement of the two second stamping blocks (302-2) relative to the first stamping block (302-1) is achieved by driving the dual-axis motor (303b).

3. The bending device for processing television casings as described in claim 2, characterized in that: The adjustment assembly (303) also includes four sets of auxiliary structures (303e) symmetrically arranged. Each set of auxiliary structures (303e) includes a round rod (303e-1) and a sliding plate (303e-2). Each round rod (303e-1) is fixedly connected to the corresponding sliding plate (303e-2). Four round holes are symmetrically opened on the side wall of the second stamping block (302-2). Each round rod (303e-1) passes through the round hole and is fixedly connected to the second stamping block (302-2). Each sliding plate (303e-2) is slidably connected to the inner wall of the connecting cavity.

4. The bending device for processing a television casing as described in claim 3, characterized in that: Each drive mechanism (400) includes a fixed plate (401), a reduction motor (402), and a connecting plate (403). Each fixed plate (401) and connecting plate (403) are fixedly connected to the processing table (100). Each reduction motor (402) is fixedly mounted on the fixed plate (401). Each reduction motor (402) has a worm gear (404) fixedly connected to its output end. One end of each worm gear (404) away from the reduction motor (402) is rotatably connected to the connecting plate (403). Each worm gear (404) is meshed with a worm wheel (405). A bidirectional threaded rod (406) is fixedly inserted at the center of each worm wheel (405). Both ends of each bidirectional threaded rod (406) are rotatably connected to the mounting bracket (101). Each lower mold (200) has two threaded holes symmetrically provided at its bottom, which are respectively connected to the left and right helical sections of the bidirectional threaded rod (406).

5. The bending device for processing a television casing as described in claim 4, characterized in that: It also includes an ejector mechanism (500) and two sets of push mechanisms (600). The ejector mechanism (500) is set on the processing table (100) and is used to eject the bent workpiece (201) from the lower mold (200). The two sets of push mechanisms (600) are symmetrically arranged on the mounting frame (101) and are used to push the unprocessed workpiece (201) to the center position of the device.

6. The bending device for processing a television casing as described in claim 5, characterized in that: The ejection mechanism (500) includes a U-shaped bracket (501) and a cylinder (502). The U-shaped bracket (501) is fixedly connected to a processing table (100). Four connecting holes are symmetrically opened on the U-shaped bracket (501). Each bidirectional threaded rod (406) passes through two corresponding connecting holes. Each cylinder (502) is fixedly installed on the processing table (100). Each cylinder (502) passes through the U-shaped bracket (501) and is fixedly connected to an ejection plate (503) for lifting the bent workpiece (201).

7. The bending device for processing a television casing as described in claim 6, characterized in that: Each of the pushing mechanisms (600) includes a mounting base (601) and an electric telescopic rod (602). Each mounting base (601) is fixedly mounted on a mounting frame (101), and each electric telescopic rod (602) is fixedly mounted on a mounting base (601). Each telescopic end of the electric telescopic rod (602) is fixedly connected to a push plate (603) for pushing the unprocessed workpiece (201) to the center position of the device.

8. The bending device for processing a television casing as described in claim 7, characterized in that: A controller (102) is fixedly installed on the mounting bracket (101). The controller (102) establishes a control connection with the hydraulic cylinder (301), the dual-axis motor (303b), the geared motor (402), the cylinder (502), and the electric telescopic rod (602) to control the linkage operation of each actuator.

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