Device for simultaneously scraping and deburring four edges of optical module shell
By designing a device that simultaneously scrapes and removes burrs from all four sides of the optical module housing, and employing an automated scraper and dust collection device, the problems of unstable and safe burr removal are solved, achieving efficient and safe burr removal results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG LINGCHAO TECH CO LTD
- Filing Date
- 2025-02-11
- Publication Date
- 2026-04-28
AI Technical Summary
In current optical module production, the design of burr removal equipment is outdated, causing burrs to easily adhere to workers, affecting workpiece quality and increasing the risk of damage.
A device for simultaneously scraping and removing burrs from four sides of an optical module housing is designed. It employs a fixed frame, a lifting assembly, and multiple sets of deburring components. The scraper is driven by a cylinder to automatically remove burrs, and is equipped with a dust collection and blowing assembly to ensure stability and safety.
It achieves efficient removal of burrs around optical modules, reduces labor costs, improves production efficiency, ensures worker safety, and avoids workpiece damage.
Smart Images
Figure CN224169407U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of optical module production equipment technology, and more specifically, to a device for simultaneously scraping and removing burrs from all four sides of an optical module housing. Background Technology
[0002] An optical module is an optoelectronic device used for photoelectric signal conversion, primarily applied in the field of optical communication. During the production of optical modules, burrs or sharp edges are formed at the intersections of the component surfaces after processing. Existing deburring equipment typically employs a floor-standing design, requiring manual placement of the workpiece at the processing station. Burrs can easily adhere to workers, causing discomfort. Furthermore, unstable pressure from workers during deburring can damage the workpiece, affecting its quality.
[0003] Therefore, a novel burr removal device for optical module housings is needed to overcome the above-mentioned defects. Summary of the Invention
[0004] The purpose of this application is to provide a device for simultaneously scraping and removing burrs from all four sides of an optical module housing, which can solve the technical problems of clean and stable burr removal around the optical module.
[0005] This application provides a device for simultaneously scraping and removing burrs from four sides of an optical module housing, including a base, a fixed seat and a deburring mechanism on the base, the deburring mechanism being disposed on the base and located above the fixed seat, the deburring mechanism and the fixed seat being disposed on the base;
[0006] The deburring mechanism includes a fixed frame, a lifting assembly, and multiple sets of deburring components. The fixed frame is fixedly mounted on the base, the lifting assembly is fixedly mounted on the fixed frame, and the multiple sets of deburring components are mounted on the lifting assembly. The lifting assembly drives the deburring components to rise and fall, and the multiple sets of deburring components move above the fixed base.
[0007] Furthermore, the lifting assembly includes at least one first cylinder and a fixed frame, the first cylinder being fixedly mounted on the fixed frame, and the first cylinder driving the fixed frame to rise and fall.
[0008] Furthermore, multiple sets of the deburring components are disposed on the fixed frame. Each deburring component includes a second cylinder and a scraper. The scraper is slidably disposed on the inner wall of the fixed frame, and the second cylinder is fixedly disposed on the outer wall of the fixed frame. The output end of the second cylinder drives the scraper to slide.
[0009] Furthermore, the mounting base is provided with a placement slot for placing the optical module, and the side wall of the mounting base is inclined downwards.
[0010] Furthermore, a dust collection box is also provided below the fixing base.
[0011] Furthermore, the fixed frame is also provided with a pressing component, which includes a third cylinder and a pressing block. The third cylinder is fixedly mounted on the fixed frame, and the pressing block is located at the output end of the third cylinder.
[0012] Furthermore, the fixing frame is also provided with a blower assembly, which includes at least one fan, a connecting hose and an air outlet pipe. The air outlet pipe is fixedly installed at the lower end of the fixing frame, the fan is fixedly installed on the fixing frame, one end of the connecting hose is connected to the air outlet pipe, and the other end of the connecting hose is connected to the fan.
[0013] Furthermore, the air outlet end of the air outlet pipe faces the center of the fixed base.
[0014] The beneficial effects of this utility model are:
[0015] The deburring mechanism provided by this utility model includes a fixed frame, a lifting component, and multiple sets of deburring components. The lifting component drives the multiple sets of deburring components to rise and fall, and the deburring components are driven to rise and fall to completely remove burrs from the peripheral wall of the optical module. This effectively replaces the manual method of deburring the peripheral wall of the optical module multiple times, saves labor costs, improves the efficiency of deburring, and ensures the safety of workers during deburring.
[0016] By setting up the pressure component, the optical module can be stably pressed onto the mounting base during deburring, preventing the optical module from being damaged due to instability during deburring. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0019] Figure 2 This is a cross-sectional structural diagram of an embodiment of the present invention;
[0020] Figure 3This is a cross-sectional view of another embodiment of the present invention.
[0021] The reference numerals in the attached figures are as follows:
[0022] 1. Base; 2. Fixing seat; 21. Placement slot; 22. Powder collection box; 3. Deburring mechanism; 31. Fixing frame; 32. Lifting assembly; 321. First cylinder; 322. Fixing frame; 33. Deburring assembly; 331. Second cylinder; 332. Scraper; 4. Pressing assembly; 41. Third cylinder; 42. Pressing block; 5. Blowing assembly; 51. Fan; 52. Connecting hose; 53. Air outlet pipe. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0026] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.
[0028] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] This application discloses a device for simultaneously scraping and removing burrs from all four sides of an optical module housing.
[0030] Reference Figure 1-3 A device for simultaneously scraping and removing burrs from four sides of an optical module housing includes a base 1, a fixing seat 2 and a deburring mechanism 3 on the base 1. The deburring mechanism 3 is disposed on the base 1 and is located above the fixing seat 2. The deburring mechanism 3 and the fixing seat 2 are disposed on the base 1.
[0031] The deburring mechanism 3 includes a fixed frame 31, a lifting component 32, and multiple sets of deburring components 33. The fixed frame 31 is fixedly mounted on the base 1, the lifting component 32 is fixedly mounted on the fixed frame 31, and the multiple sets of deburring components 33 are mounted on the lifting component 32. The lifting component 32 drives the deburring components 33 to rise and fall, and the multiple sets of deburring components 33 move above the fixed base 2.
[0032] In use, the optical module is placed inside the base 1. When the lifting assembly 32 moves the deburring assembly 33 down to the peripheral wall of the optical module, the deburring assembly 33 scrapes the peripheral wall of the optical module, effectively removing the burrs on the peripheral wall of the optical module. The lifting assembly 32 drives multiple sets of deburring assemblies 33 to rise and fall, and by driving multiple sets of deburring assemblies 33 to rise and fall, the burrs on the peripheral wall of the optical module are completely removed. This effectively replaces the manual method of deburring the peripheral wall of the optical module multiple times, saving labor costs, improving the efficiency of deburring, and ensuring the safety of workers during deburring.
[0033] Reference Figure 1-2The lifting assembly 32 includes at least one first cylinder 321 and a fixed frame 322. The first cylinder 321 is fixedly mounted on the fixed frame 31. The first cylinder 321 drives the fixed frame 322 to rise and fall. In use, the first cylinder 321 drives the fixed frame 31 to rise and fall, thereby adjusting the height of the deburring assembly 33 so that the deburring assembly 33 can accurately deburr the optical module at a suitable height.
[0034] Reference Figure 2-3 Multiple deburring components 33 are disposed on the fixed frame 322. Each deburring component 33 includes a second cylinder 331 and a scraper 332. A sliding groove is provided on the inner wall of the fixed frame 322. The scraper 332 is slidably disposed on the inner wall of the fixed frame 322. The second cylinder 331 is fixedly disposed on the outer wall of the fixed frame 322, and the output end of the second cylinder 331 drives the scraper 332 to slide. In this embodiment, the deburring components 33 are preferably four sets and are arranged in an array at the corner of the fixed frame 322. The second flagpole drives the scraper 332 to move and remove burrs from the peripheral wall of the optical module.
[0035] Reference Figure 2-3 The mounting base 2 has a placement slot 21 for placing the optical module. The side wall of the mounting base 2 is inclined downward. When in use, the optical module can be placed in the placement slot 21 for stable placement. At the same time, the four sides of the mounting base 2 are all inclined downward, which makes it easy to pour off the scraped burrs downward, preventing burrs from accumulating on the mounting base 2 and affecting the stability of the subsequent placement of the optical module.
[0036] Reference Figure 2-3 Below the fixed base 2, there is also a dust collection box 22. The dust collection box 22 can effectively collect the cut burrs and prevent the burrs from splashing and causing pollution to the working environment.
[0037] Reference Figure 1-3 The mounting bracket 31 is also provided with a pressing component 4, which includes a third cylinder 41 and a pressing block 42. The third cylinder 41 is fixedly mounted on the mounting bracket 31, and the pressing block 42 is located at the output end of the third cylinder 41. In use, the third cylinder 41 drives the pressing block 42 to move downward, so that the pressing block 42 presses against the optical module to press and fix the optical module. In this embodiment, the pressing block 42 is made of rubber to reduce damage to the optical module during pressing.
[0038] Reference Figure 1-3The mounting frame 31 is also equipped with a blower assembly 5, which includes at least one fan 51, a connecting hose 52, and an air outlet pipe 53. The air outlet pipe 53 is fixedly installed at the lower end of the mounting frame 322, and the fan 51 is fixedly installed on the mounting frame 31. One end of the connecting hose 52 is connected to the air outlet pipe 53, and the other end of the connecting hose 52 is connected to the fan 51. When in use, the mounting frame 322 moves downward, which drives the air outlet pipe 53 downward at the same time. When the burrs of the optical module are removed, as the mounting frame 322 rises, the fan 51 continuously blows through the connecting hose 52, so that the air is discharged through the air outlet pipe 53 and blows the surface of the optical module after the burrs are cleaned, so that the burrs adhering to the surface of the optical module are blown off.
[0039] More specifically, the air outlet of the air duct is oriented towards the middle of the mounting base 2, which can better concentrate the airflow to blow away burrs from the optical module.
[0040] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A device for simultaneously scraping and removing burrs from four sides of an optical module housing, comprising a base (1), characterized in that: The base (1) is provided with a fixed seat (2) and a deburring mechanism (3). The deburring mechanism (3) is provided on the base (1) and is located above the fixed seat (2). The deburring mechanism (3) and the fixed seat (2) are provided on the base (1). The deburring mechanism (3) includes a fixed frame (31), a lifting component (32), and multiple sets of deburring components (33). The fixed frame (31) is fixedly mounted on the base (1). The lifting component (32) is fixedly mounted on the fixed frame (31). Multiple sets of deburring components (33) are mounted on the lifting component (32). The lifting component (32) drives the deburring components (33) to move up and down. The multiple sets of deburring components (33) move above the fixed seat (2).
2. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 1, characterized in that, The lifting assembly (32) includes at least one first cylinder (321) and a fixed frame (322). The first cylinder (321) is fixedly mounted on the fixed frame (31), and the first cylinder (321) drives the fixed frame (322) to rise and fall.
3. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 2, characterized in that, Multiple sets of the deburring components (33) are disposed on the fixed frame (322). The deburring components (33) include a second cylinder (331) and a scraper (332). The scraper (332) is slidably disposed on the inner wall of the fixed frame (322). The second cylinder (331) is fixedly disposed on the outer wall of the fixed frame (322), and the output end of the second cylinder (331) drives the scraper (332) to slide.
4. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 1, characterized in that, The fixing base (2) has a placement slot (21) for placing the optical module, and the side wall of the fixing base (2) is inclined downward.
5. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 1, characterized in that, A dust collection box (22) is also provided below the fixing base (2).
6. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 1, characterized in that, The fixed frame (31) is also provided with a pressing component (4), which includes a third cylinder (41) and a pressing block (42). The third cylinder (41) is fixedly mounted on the fixed frame (31), and the pressing block (42) is located at the output end of the third cylinder (41).
7. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 2, characterized in that, The fixing frame (31) is also provided with a blower assembly (5). The blower assembly (5) includes at least one fan (51), a connecting hose (52) and an air outlet pipe (53). The air outlet pipe (53) is fixedly installed at the lower end of the fixing frame (322). The fan (51) is fixedly installed on the fixing frame (31). One end of the connecting hose (52) is connected to the air outlet pipe (53), and the other end of the connecting hose (52) is connected to the fan (51).
8. The device for simultaneously scraping and removing burrs from four sides of an optical module housing according to claim 7, characterized in that, The air outlet end of the air outlet pipe (53) faces the middle of the fixed base (2).