Bamboo wood processing and shaping assembly

By designing a bamboo processing and shaping component, which utilizes steam to maintain moisture and servo motor-driven repeated rolling, the problem of poor shaping during bamboo flattening was solved, thus improving the quality of finished bamboo products.

CN224170034UActive Publication Date: 2026-04-28ANJI TIANPENG BAMBOO&WOODEN PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANJI TIANPENG BAMBOO&WOODEN PROD CO LTD
Filing Date
2025-05-23
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, bamboo materials lack sufficient toughness during the flattening process, resulting in poor shaping effects and affecting the quality of the finished products.

Method used

A bamboo processing and shaping component was designed, including a stable base, a gantry frame, a pressure bearing component, side plates, a pressure roller, and a steam generating component. The bamboo strips are kept moist by steam, a servo motor drives a threaded rod to repeatedly crush the pressure roller, a limiting component fixes the bamboo strips, and an electric telescopic rod provides continuous pressure to prevent the bamboo strips from bending.

Benefits of technology

It effectively improves the shaping effect of bamboo, prevents bamboo strips from cracking during the rolling process, and ensures processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bamboo wood processing, in particular to a bamboo wood processing and shaping assembly which comprises a stable base and a door-shaped frame, a pressure-bearing piece is arranged at the top of the stable base, placing grooves are formed in the inner bottom face of the pressure-bearing piece, a plurality of vent grooves are formed in the inner bottom faces of the placing grooves, and the vent grooves are communicated with the pressure-bearing piece. Side plates are slidably connected to the upper portions of the pressure-bearing pieces and comprise the outer side plate and the middle side plate, a positioning piece is slidably connected into the middle side plate, electric telescopic rods are connected to the outer portions of the side plates, a rotating shaft is arranged between the side plates in a penetrating mode, a plurality of pressure rollers are installed on the rotating shaft, and a limiting piece is connected to the bottom of the n-shaped frame. A plurality of protruding blocks are installed at the bottom of the limiting piece. According to the bamboo wood processing and shaping assembly, bamboo chips needing to be shaped are placed in the containing grooves, high-temperature steam generated by an external steam generator is guided in through the vent grooves, the humidity and temperature of the bamboo chips are kept all the time, and the surfaces of the bamboo chips are prevented from cracking in the rolling and shaping process.
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Description

Technical Field

[0001] This utility model relates to the field of bamboo processing technology, specifically to a bamboo processing shaping component. Background Technology

[0002] Bamboo has a short growth cycle and good aesthetic value, and can effectively alleviate the shortage of wood. It is a commonly used raw material for home furnishing products today. In order to improve the overall quality of bamboo products, bamboo is usually cut into bamboo tubes of uniform length during processing, and then flattened after cutting openings at the edges of the bamboo tubes.

[0003] Currently, the common practice is to flatten bamboo tubes by placing them one by one into a planer. However, due to the good toughness of bamboo, insufficient pressing time in a single operation may result in poor shaping of the flattened bamboo strips, causing them to bend again during subsequent processing, thus affecting the quality of the finished bamboo products.

[0004] To address the aforementioned issues, we have made improvements and proposed a bamboo processing and shaping component. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model provides a bamboo processing and shaping component, including a stable base and a portal frame. The top of the stable base is provided with a pressure-bearing component, and the inner bottom surface of the pressure-bearing component is provided with a placement groove. The inner bottom surface of several placement grooves is provided with several ventilation grooves. The upper part of the pressure-bearing component is slidably connected to a side plate. The side plate is divided into an outer side plate and a middle side plate. A positioning component is slidably connected inside the middle side plate. An electric telescopic rod is connected to the outside of the side plate. A rotating shaft is passed through the side plates. Several pressure rollers are installed on the rotating shaft. The bottom of the portal frame is connected to a limiting component. Several protrusions are installed on the bottom of the limiting component.

[0007] As a preferred technical solution of this utility model, the outer side plate is located at the two edges of the upper surface of the pressure-bearing member, and the several middle side plates are located between several placement slots. The outer side plate and the middle side plate are each provided with a mounting slot. A positioning member is slidably installed inside the mounting slot of the middle side plate. The two sides of the positioning member are engaged with the inner surface of the mounting slot. The rotating shaft is rotatably connected to the several positioning members.

[0008] As a preferred technical solution of this utility model, the electric telescopic rod is fixedly installed on the outside of the two outer side plates, and a clamp is fixedly installed at the end of the telescopic part of the electric telescopic rod. The two ends of the rotating shaft are respectively inserted into the two clamps, and the two ends of the rotating shaft are rotatably connected to the two clamps respectively. When the positioning component moves to the bottom of the mounting groove, the pressure roller contacts the placement groove.

[0009] As a preferred technical solution of this utility model, the upper surface of the stable base is provided with slide rails on both sides, and threaded rods are rotatably connected inside the two slide rails. A slider is threadedly connected to the outside of the threaded rod. A connector is welded to the top of the slider. The end of the connector is connected to the outer side plate on the same side. A servo motor is installed on the upper surface of the stable base. The rotating shaft of the servo motor and the threaded rod are respectively equipped with meshing bevel gear assemblies. The rotating shaft of the servo motor and the threaded rod are driven by the bevel gear assemblies.

[0010] As a preferred technical solution of this utility model, the portal frame is fixedly connected to the stable base, a cylinder is installed on the top of the portal frame, the telescopic end of the cylinder passes through the top of the portal frame downward and is fixedly connected to the limiting member, a plurality of telescopic components are installed on the top of the limiting member, and the other end of the telescopic components is connected to the inner top surface of the portal frame.

[0011] As a preferred technical solution of this utility model, the positions of the plurality of protrusions correspond one-to-one with the placement grooves, and the width of the protrusions is consistent with the width of the placement grooves. When the bottom of the protrusions contacts the inner bottom surface of the placement grooves, the limiting member contacts the pressure-bearing member.

[0012] As a preferred embodiment of this utility model, the pressure-bearing component is externally connected to a steam generating assembly, and the pressure-bearing component is internally provided with steam pipes, and several of the steam pipes are respectively connected to a venting groove.

[0013] The beneficial effects of this utility model are as follows: This bamboo processing and shaping component, by placing the bamboo strips to be shaped into the placement groove, introduces high-temperature steam generated by an external steam generator through the ventilation groove, keeping the bamboo strips moist and warm at all times, and preventing the surface of the bamboo strips from cracking during the rolling and shaping process. The cylinder drives the limiting component to press down, and the protrusion engages in the placement groove to press down the bottom bamboo strip. The servo motor is started to drive the threaded rod to rotate, causing several pressure rollers on both sides of the limiting component to move back and forth. At the same time, the electric telescopic rod drives the pressure rollers to press down, so that the pressure rollers roll and shape the bamboo strips back and forth. At the same time, the limiting component can prevent the bamboo strips from moving during the rolling process, thus improving the shaping effect of the bamboo. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2This is a partial structural diagram of the pressure roller of this utility model;

[0017] Figure 3 This is a partially enlarged structural diagram of the external side plate of this utility model;

[0018] Figure 4 This is a partially enlarged structural diagram of the middle side plate of this utility model;

[0019] Figure 5 This is a partially enlarged structural diagram of the limiting component of this utility model;

[0020] In the diagram: 1. Stabilizing base; 2. Gantry frame; 3. Connector; 4. Side plate; 401. Outer side plate; 402. Middle side plate; 5. Electric telescopic rod; 6. Pressure-bearing component; 7. Slide rail; 8. Servo motor; 9. Pressure roller; 10. Ventilation groove; 11. Cylinder; 12. Limiting component; 13. Threaded rod; 14. Slider; 15. Clamping component; 16. Mounting groove; 17. Positioning component; 18. Rotating shaft; 19. Telescopic assembly; 20. Protrusion; 21. Placement groove. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] Example: Figure 1-5 As shown, a bamboo processing and shaping component includes a stable base 1 and a portal frame 2. The top of the stable base 1 is provided with a pressure-bearing component 6. The inner bottom surface of the pressure-bearing component 6 is provided with a placement groove 21. The inner bottom surface of the placement grooves 21 is provided with a plurality of ventilation grooves 10. The upper part of the pressure-bearing component 6 is slidably connected with a side plate 4. The side plate 4 is divided into an outer side plate 401 and a middle side plate 402. The middle side plate 402 is slidably connected with a positioning component 17. The outside of the side plate 4 is connected with an electric telescopic rod 5. A rotating shaft 18 is passed through the side plates 4. A plurality of pressure rollers 9 are installed on the rotating shaft 18. The bottom of the portal frame 2 is connected with a limiting component 12. A plurality of protrusions 20 are installed on the bottom of the limiting component 12.

[0023] The outer side plate 401 is located at the two edges of the upper surface of the pressure bearing member 6, and several middle side plates 402 are located between several placement grooves 21. Both the outer side plate 401 and the middle side plate 402 are provided with mounting grooves 16. Positioning members 17 are slidably installed inside the mounting grooves 16 of the middle side plate 402. The two sides of the positioning members 17 are engaged with the inner surface of the mounting grooves 16. The rotating shaft 18 is rotatably connected to several positioning members 17. The positioning members can only slide up and down inside the mounting grooves 16, which can effectively prevent the pressure roller 9 from shifting during use and failing to descend into the placement grooves 21 to crush the bamboo, thus improving the overall stability of the processing process.

[0024] The electric telescopic rod 5 is fixedly installed on the outside of the two outer side plates 401. The telescopic part of the electric telescopic rod 5 is fixedly installed with a clip 15. The two ends of the rotating shaft 18 are respectively inserted into the two clips 15, and the two ends of the rotating shaft 18 are rotatably connected to the two clips 15. When the positioning part 17 moves to the bottom of the mounting groove 16, the pressure roller 9 contacts the placement groove 21. The electric telescopic rod 5 drives the pressure roller 9 to press down, so that the pressure roller 9 can crush and shape bamboo of different thicknesses, and always maintain a large pressure to improve the shaping effect.

[0025] The upper surface of the stable base 1 is provided with slide rails 7 on both sides. The two slide rails 7 are rotatably connected with threaded rods 13. The threaded rods 13 are externally connected to sliders 14. The top of the sliders 14 is welded with connectors 3. The end of connectors 3 is connected to the outer side plate 401 on the same side. The upper surface of the stable base 1 is equipped with a servo motor 8. The rotating shaft of the servo motor 8 and the threaded rods 13 are respectively equipped with meshing bevel gear assemblies. The rotating shaft of the servo motor 8 and the threaded rods 13 are driven by the bevel gear assembly. The servo motor 8 drives the threaded rods 13 to rotate through the bevel gear transmission, so that the connectors 3 connected to the sliders 14 drive the side plate 4 to move back and forth synchronously, and drive the pressure rollers 9 to repeatedly roll and shape the bamboo.

[0026] The gantry frame 2 is fixedly connected to the stable base 1. A cylinder 11 is installed on the top of the gantry frame 2. The telescopic end of the cylinder 11 extends downward through the top of the gantry frame 2 and is fixedly connected to the limiting member 12. Several telescopic components 19 are installed on the top of the limiting member 12. The other end of the telescopic components 19 is connected to the inner top surface of the gantry frame 2. The telescopic components 19 can improve the stability of the extension and retraction of the cylinder 11 and the limiting member 12.

[0027] The positions of several protrusions 20 correspond one-to-one with the placement grooves 21, and the width of the protrusions 20 is the same as the width of the placement grooves 21. When the bottom of the protrusions 20 contacts the inner bottom surface of the placement grooves 21, the limiting member 12 contacts the bearing member 6, so that when the protrusions 20 descend, they can contact the bottom surface of the placement grooves 21, so that the shaping component can process and shape bamboo of different thicknesses.

[0028] The pressure-bearing component 6 is externally connected to a steam generating assembly, and the pressure-bearing component 6 is internally equipped with steam pipes. Several steam pipes are respectively connected to the ventilation groove 10. The high-temperature steam generated by the steam generating assembly enters the placement groove 21 along the steam pipes and ventilation groove 10, spraying the bamboo material with high-temperature steam from bottom to top. This not only keeps the surface of the bamboo material moist, but also keeps the internal temperature of the bamboo material from cooling down, thus preventing cracks from appearing on the surface of the bamboo material during the shaping process.

[0029] Working principle: This bamboo processing and shaping component, when in use, splits the side and then carbonizes it at high temperature. The bamboo in this state has a high internal temperature and high flexibility. After opening the bamboo along the side, the bamboo is placed in the placement groove 21 with the opening facing downwards. The cylinder 11 drives the limiting part 12 to descend until the protrusion 20 is inserted into the placement groove 21 and presses down and secures the middle of the bamboo. The electric telescopic rod 5 drives the pressure roller 9 to press down, so that the pressure roller 9 can roll and shape bamboo of different thicknesses and always maintain a large pressure. The servo motor 8 drives the threaded rod 13 to rotate through the bevel gear transmission, so that the connecting part 3 connected to the slider 14 drives the side plate 4 to move back and forth synchronously, driving the pressure roller 9 to repeatedly roll and shape the bamboo above. The high temperature steam generated by the steam generating component enters the placement groove 21 through the steam pipe and the ventilation groove 10, spraying the bamboo with high temperature steam from bottom to top. This not only keeps the surface of the bamboo moist, but also keeps the internal temperature of the bamboo from cooling down, avoiding cracks on the surface of the bamboo during the shaping process.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A bamboo processing and shaping component, comprising a stable base (1) and a gantry frame (2), characterized in that, The top of the stable base (1) is provided with a pressure-bearing component (6), and the inner bottom surface of the pressure-bearing component (6) is provided with a placement groove (21). The inner bottom surface of the placement groove (21) is provided with a plurality of ventilation grooves (10). The upper part of the pressure-bearing component (6) is slidably connected with a side plate (4). The side plate (4) is divided into an outer side plate (401) and a middle side plate (402). The middle side plate (402) is slidably connected with a positioning component (17). The side plate (4) is connected to an electric telescopic rod (5). A rotating shaft (18) is passed through the side plates (4). A plurality of pressure rollers (9) are installed on the rotating shaft (18). The bottom of the gantry frame (2) is connected with a limiting component (12). A plurality of protrusions (20) are installed on the bottom of the limiting component (12).

2. The bamboo processing and shaping component according to claim 1, characterized in that, The outer side plate (401) is located at the two edges of the upper surface of the pressure-bearing member (6), and a number of the middle side plates (402) are located between a number of placement grooves (21). The outer side plate (401) and the middle side plate (402) are both provided with mounting grooves (16). A positioning member (17) is slidably installed inside the mounting groove (16) of the middle side plate (402). The two sides of the positioning member (17) are engaged with the inner surface of the mounting groove (16). The rotating shaft (18) is rotatably connected to the positioning members (17).

3. The bamboo processing and shaping component according to claim 2, characterized in that, The electric telescopic rod (5) is fixedly installed on the outside of the two external side plates (401). The telescopic part of the electric telescopic rod (5) is fixedly installed with a clip (15). The two ends of the rotating shaft (18) are respectively inserted into the two clips (15), and the two ends of the rotating shaft (18) are rotatably connected to the two clips (15). When the positioning part (17) moves to the bottom of the mounting groove (16), the pressure roller (9) contacts the placement groove (21).

4. A bamboo processing and shaping component according to claim 1, characterized in that, The upper surface of the stable base (1) is provided with slide rails (7) on both sides. The two slide rails (7) are rotatably connected with threaded rods (13). The threaded rods (13) are externally threaded to sliders (14). The top of the sliders (14) is welded with connectors (3). The end of the connectors (3) is connected to the outer side plate (401) on the same side. The upper surface of the stable base (1) is equipped with a servo motor (8). The rotating shaft of the servo motor (8) and the threaded rods (13) are respectively equipped with meshing bevel gear assemblies. The rotating shaft of the servo motor (8) and the threaded rods (13) are driven by the bevel gear assemblies.

5. A bamboo processing and shaping component according to claim 1, characterized in that, The portal frame (2) is fixedly connected to the stable base (1). A cylinder (11) is installed on the top of the portal frame (2). The telescopic end of the cylinder (11) passes through the top of the portal frame (2) and is fixedly connected to the limiting member (12). Several telescopic components (19) are installed on the top of the limiting member (12). The other end of the telescopic component (19) is connected to the inner top surface of the portal frame (2).

6. A bamboo processing and shaping component according to claim 1, characterized in that, The positions of several of the protrusions (20) correspond one-to-one with the placement grooves (21), and the width of the protrusions (20) is the same as the width of the placement grooves (21). When the bottom of the protrusions (20) contacts the inner bottom surface of the placement grooves (21), the limiting member (12) contacts the pressure-bearing member (6).

7. A bamboo processing and shaping component according to claim 1, characterized in that, The pressure-bearing component (6) is externally connected to a steam generating assembly, and the pressure-bearing component (6) is internally provided with steam pipes, and several of the steam pipes are respectively connected to the ventilation slot (10).