Injection table frame for electric melt injection table

By designing a lightweight cuboid frame structure and utilizing connecting ribs and unloading angles to distribute the load, the problems of high material consumption and easy deformation of the injection stage frame were solved, achieving high rigidity and stability, and improving injection molding accuracy and lifespan.

CN224170395UActive Publication Date: 2026-04-28GUANGDONG LIANSHENG PRECISE MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG LIANSHENG PRECISE MASCH MFG CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing injection molding frame materials are consumed in large quantities, are heavy, have complex structures, and are prone to deformation, which affects injection molding accuracy and stability.

Method used

Design a cuboid frame structure including a front panel, a rear panel, and connecting ribs. The connecting ribs distribute the load and increase rigidity. Unloading angles and reinforcing ribs are set to enhance the load-bearing capacity. Openings are made inside the frame to facilitate operation and simplify the structure.

Benefits of technology

It achieves lightweight, low cost, and high rigidity, reduces deformation, improves injection molding precision and stability, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

An injection table frame for an electric melt injection table comprises a front side panel and a rear side panel, and four corners of the front side panel are connected with four corners of the rear side panel through connecting ribs to form a cuboid frame; a mounting plate used for mounting an injection moving oil cylinder is arranged below the front side panel in a downward extending mode, and supporting ribs are arranged on the rear side of the mounting plate; the left side and the right side of the front side panel are respectively provided with an unloading angle. The four corners of the front side panel and the four corners of the rear side panel of the injection table frame are connected through the connecting ribs to form the cuboid frame, the geometrical structure can effectively disperse loads, reduce stress concentration and improve the overall strength, and therefore the injection table frame is not prone to deformation after being repeatedly stressed for a long time, and the service life of the injection table frame is prolonged. In addition, the cuboid frame is simple in structure and easy to machine, open holes are formed among the front side panel, the rear side panel and the connecting ribs, the open holes meet the requirement that the hands of workers enter the frame for operation, material consumption of the frame can be reduced, and meanwhile the weight of the injection table frame is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of injection molding machine technology, and in particular to a frame for an electro-melting injection unit. Background Technology

[0002] The injection frame is one of the core components of the injection unit of an electromelting injection molding machine. It not only plays a role in connecting and bearing the weight of the whole machine, but also requires sufficient strength. Under the high pressure of injection, the frame itself is subjected to backward tension. If the deformation exceeds the required value, it will not only affect the rigidity and strength and reduce the service life, but also directly affect the injection accuracy and stability.

[0003] The key design considerations for the injection molding machine's injection unit frame are to fully consider its stress characteristics, save manufacturing materials as much as possible while meeting rigidity requirements, reduce the frame's own weight, and ensure that the frame structure is simple, easy to install and disassemble. A reasonable and aesthetically pleasing design will also be well-received by users and enhance the brand image.

[0004] The existing firing platform frame is characterized by high material consumption, large weight, complex structure, difficult processing, and easy deformation under long-term repeated stress.

[0005] Therefore, further improvements are necessary. Utility Model Content

[0006] The purpose of this invention is to provide a simple, lightweight, rigid, reliable, low-cost, and highly practical frame for an electrofusion adhesive injection station, in order to overcome the shortcomings of the prior art.

[0007] A frame for an electro-melting adhesive injection station designed for this purpose is characterized by comprising a front panel and a rear panel, wherein the four corners of the front panel and the four corners of the rear panel are connected by connecting ribs to form a cuboid frame.

[0008] A mounting plate for mounting the injection cylinder is provided below the front panel and extends downwards. Support ribs are provided on the rear side of the mounting plate.

[0009] Unloading angles are provided on the left and right sides of the front panel.

[0010] The front panel has a first mounting hole in the center for mounting the material cylinder, and a first reinforcing rib and a second reinforcing rib are respectively provided on the upper and lower sides of the front panel.

[0011] The center of the rear panel has a second mounting hole for mounting the injection cylinder, and the upper and lower sides of the rear panel have a third reinforcing rib and a fourth reinforcing rib, respectively.

[0012] The mounting plate and the second reinforcing rib are connected by a support rib.

[0013] The connecting ribs are shaped like the number "7" and are evenly distributed on the cuboid frame.

[0014] An opening is formed between the front panel, the rear panel, and the connecting ribs to allow a hand to be inserted into the cuboid frame. The openings are located on the left and right sides of the cuboid frame, respectively.

[0015] The bottom of the front panel and the rear panel are respectively provided with limiting bosses for positioning and installing the slider.

[0016] The electro-melting glue injection station includes an injection station base, on which a linear guide is mounted. A slider is mounted on the bottom of a limiting boss, and the injection station frame is mounted on the linear guide of the injection station base by sliding back and forth via the slider.

[0017] The four corners of the front panel and the four corners of the rear panel of the firing platform frame of this utility model are connected by connecting ribs to form a cuboid frame. The geometric structure effectively distributes the load, reduces stress concentration, and improves the overall strength, making the firing platform frame less prone to deformation even under long-term repeated stress. In addition, the cuboid frame structure is simple and easy to process. Openings are formed between the front panel, the rear panel and the connecting ribs. The openings not only allow the operator's hands to enter the frame for operation, but also reduce the consumption of frame materials and reduce the weight of the firing platform frame itself. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the launch platform frame in one embodiment of the present invention.

[0019] Figure 2 This is a schematic diagram of the overall structure of the launch platform frame from another position in one embodiment of the present invention.

[0020] Figure 3 This is a side view of the firing platform frame in one embodiment of the present invention.

[0021] Figure 4 for Figure 3 A cross-sectional view along the AA direction.

[0022] Figure 5 for Figure 3 Cross-sectional view along the BB direction.

[0023] Figure 6 This is a side view of the electromelting injection stage in one embodiment of the present invention. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] See Figures 1-6The frame of the electro-melting glue injection station includes a front panel 1 and a rear panel 2. The four corners of the front panel 1 and the four corners of the rear panel 2 are connected by four connecting ribs 3 to form a cuboid frame a. The geometric structure effectively distributes the load, reduces stress concentration, improves the overall strength, provides good rigidity, resists deformation, maintains good stability, and has a simple structure, consumes less material, is easy to process, and has low manufacturing cost.

[0026] A mounting plate 17 for mounting the injection cylinder 18 is provided on the lower part of the front panel 1. A support rib 4 is provided on the rear side of the mounting plate 17. The support rib 4 distributes the load and enhances the load-bearing capacity of the mounting plate 17.

[0027] The front panel 1 has unloading angles 5 on its left and right sides respectively. The unloading angles 5 are used to eliminate stress concentration, reduce stress, and reduce the risk of casting cracking.

[0028] The front panel 1 has a first mounting hole 6 for mounting the material cylinder at its center. The front panel 1 has a first reinforcing rib 7 and a second reinforcing rib 8 on its upper and lower sides, respectively. The first reinforcing rib 7 and the second reinforcing rib 8 enable the front panel 1 to have a certain load-bearing capacity (to support the material cylinder), thereby reinforcing the frame structure and maintaining structural stability.

[0029] The rear panel 2 has a second mounting hole 9 in the center for mounting the injection cylinder 12. The upper and lower sides of the rear panel 2 are respectively provided with a third reinforcing rib 10 and a fourth reinforcing rib 11. The third reinforcing rib 10 and the fourth reinforcing rib 11 enable the rear panel 2 to have a certain load-bearing capacity (to support the injection cylinder 12), thereby reinforcing the frame structure and maintaining structural stability.

[0030] Mounting plate 17 and second reinforcing rib 8 are connected by support rib 4.

[0031] The connecting rib 3 is shaped like the number "7" and is evenly distributed on the cuboid frame a. Figure 6 As can be seen from the installation structure, during injection, the connecting rib 3 is subjected to a backward tensile force. The connecting rib 3 is designed in the shape of a "7", which can effectively reduce the swaying deformation in the left and right and up and down. Moreover, the four connecting ribs 3 are evenly distributed, which can disperse the tensile stress. The maximum tensile stress is less than 60MPa, which is about 8 to 9 times the material safety factor, far exceeding the commonly used 2 to 4 times safety factor. The tensile strength is improved, and the service life of the injection molding machine is extended.

[0032] A rectangular opening 13 is formed between the front panel 1, the rear panel 2 and the connecting rib 3 for the hand to be inserted into the cuboid frame a. The opening 13 is respectively set on the left and right sides of the cuboid frame a. Under the premise of meeting the rigidity requirements, the rectangular opening 13 on the left and right sides of the connecting rib 3 not only allows the staff to enter the frame for operation, but also reduces the consumption of frame materials.

[0033] The bottom of the front panel 1 and the rear panel 2 are respectively provided with limiting bosses 16 for positioning and installing sliders 15; the electromelting injection station is set on the injection molding machine, which includes an injection station base 19, a linear guide 20 is installed on the injection station base 19, the slider 15 is installed at the bottom of the limiting bosses 16, and the injection station frame is slidably set on the linear guide 20 of the injection station base 19 by the slider 15, so that the injection station frame can move back and forth on the injection station base 19.

[0034] A fixed mounting plate 21 for mounting the material cylinder is provided on the front side of the front panel 1, and an injection device 22 is provided on the electromelting injection stage, which is located inside the injection stage frame.

[0035] The above describes the preferred embodiments of this utility model, illustrating and describing its basic principles, main features, and advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A frame for an electromelting adhesive injection station, characterized in that: It includes a front panel (1) and a rear panel (2). The four corners of the front panel (1) and the four corners of the rear panel (2) are connected by connecting ribs (3) to form a cuboid frame (a). The front panel (1) has a first mounting hole (6) for mounting the barrel in the center, and the front panel (1) has a first reinforcing rib (7) and a second reinforcing rib (8) on the upper and lower sides respectively.

2. The injection stage frame for an electrofusion adhesive injection stage according to claim 1, characterized in that: A mounting plate (17) for mounting the injection cylinder (18) is provided below the front panel (1) and a support rib (4) is provided on the rear side of the mounting plate (17).

3. The injection stage frame for an electrofusion adhesive injection stage according to claim 1, characterized in that: The front panel (1) is provided with unloading angles (5) on the left and right sides respectively.

4. The injection stage frame for an electrofusion adhesive injection stage according to claim 2, characterized in that: The center of the rear panel (2) is provided with a second mounting hole (9) for mounting the injection cylinder (12), and the upper and lower sides of the rear panel (2) are respectively provided with a third reinforcing rib (10) and a fourth reinforcing rib (11).

5. The injection stage frame for an electrofusion adhesive injection stage according to claim 2, characterized in that: The mounting plate (17) and the second reinforcing rib (8) are connected by the support rib (4).

6. The injection stage frame for an electrofusion adhesive injection stage according to claim 1, characterized in that: The connecting ribs (3) are shaped like the number "7" and are evenly distributed on the cuboid frame (a).

7. The injection stage frame for an electrofusion adhesive injection stage according to claim 1, characterized in that: An opening (13) for inserting a hand into the cuboid frame (a) is formed between the front panel (1), the rear panel (2), and the connecting rib (3). The opening (13) is located on the left and right sides of the cuboid frame (a).

8. The injection stage frame for an electrofusion adhesive injection stage according to claim 1, characterized in that: The bottom of the front panel (1) and the rear panel (2) are respectively provided with limiting bosses (16) for positioning and installing the slider (15).

9. The injection stage frame for an electrofusion adhesive injection stage according to claim 8, characterized in that: The electro-melting glue injection station includes an injection station base (19), on which a linear guide (20) is mounted. A slider (15) is mounted on the bottom of a limiting boss (16), and the injection station frame is slidably mounted on the linear guide (20) of the injection station base (19) via the slider (15).