Combined carriage side wall
By using a combination of epoxy resin profiles and reinforced structure for the side walls of the carriage, the problem of heavy material weight in the prior art is solved, resulting in a lightweight and stable side wall that reduces vehicle operating energy consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 厦门宝益科技有限公司
- Filing Date
- 2025-06-18
- Publication Date
- 2026-04-28
AI Technical Summary
The existing side wall materials of the carriage are heavy, which increases the vehicle's weight and leads to high operating energy consumption.
The upper and lower walls, made of epoxy resin profiles, are combined with a frame, fastening beams, and reinforcing ribs, and connected by grooves and sliders to form a lightweight and structurally stable modular carriage sidewall.
This enabled rapid assembly and structural stability of the carriage side walls, reducing the vehicle's weight and thus reducing operating energy consumption.
Smart Images

Figure CN224170930U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle structure, and in particular to a modular side wall for a vehicle compartment. Background Technology
[0002] The side walls of train carriages such as bullet trains, light rail, and subways are mainly composed of side wall panels, side wall columns, side wall beams, door and window openings, and sealing structures. The side wall panels are usually made of aluminum alloy or stainless steel, which are lightweight, high-strength, and corrosion-resistant. The side wall columns and side wall beams are mostly made of stainless steel or aluminum alloy. These materials have problems such as heavy weight and difficulty in processing, resulting in heavy carriage weight and high energy consumption during vehicle operation. Summary of the Invention
[0003] In view of this, it is necessary to provide a modular carriage sidewall that is simple in structure, stable in structure, light in weight, and easy and quick to assemble.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a combined carriage side wall, comprising:
[0005] The skeleton comprises several longitudinal beams and transverse beams spliced together.
[0006] The upper wall is made of epoxy resin profile, and the inner side of the upper wall is fixedly connected to the upper outer side of the frame.
[0007] The lower wall is made of epoxy resin profile, and the inner side of the lower wall is fixedly connected to the lower outer side of the frame.
[0008] The bottom surface of the upper wall has a sliding groove along the length of the carriage, and the top surface of the lower wall has a slider along the length of the carriage, the slider being slidably connected to the sliding groove.
[0009] Furthermore, both the upper wall and the lower wall have several reinforcing beams along the length of the carriage on their inner surfaces.
[0010] Furthermore, the reinforcing beam is a hollow rectangular beam.
[0011] Furthermore, the upper wall has openings for installing windows, and the longitudinal beams and the transverse beams are arranged around the periphery of the openings.
[0012] Furthermore, it also includes a fastening beam, which is arranged longitudinally and is used to fix the upper wall and the lower wall. The fastening beam is located at both ends of the upper wall and the lower wall along the length of the carriage.
[0013] Furthermore, multiple longitudinal first reinforcing ribs are fixedly connected to the inner sidewall of the upper wall, and multiple longitudinal second reinforcing ribs are fixedly connected to the inner sidewall of the lower wall.
[0014] Furthermore, the reinforcing beam has notches for embedding the longitudinal beam, the fastening beam, the first reinforcing rib, and the second reinforcing rib.
[0015] Furthermore, it also includes a connector having a locking block that covers the reinforcing beam. The locking block is fixedly connected to the reinforcing beam by fasteners, and one end of the connector is fixedly connected to the longitudinal beam, the fastening beam, the first reinforcing rib, or the second reinforcing rib.
[0016] Furthermore, the inner wall of the groove has a groove, and the side wall of the slider has a protrusion that is embedded in the groove.
[0017] Furthermore, longitudinally extending convex beams are fixedly connected to the longitudinal beams, fastening beams, and second reinforcing ribs on the lower wall.
[0018] Compared with the prior art, the present invention has the following advantages: The device adopts an upper wall and a lower wall integrally formed by epoxy resin profiles, which can quickly assemble the side wall of the carriage. With the help of fastening beams and reinforcing ribs and other components, the structure is simple and stable. The side wall of the carriage is lightweight, which can reduce the energy consumption of vehicle operation.
[0019] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0020] Figure 1 This is a perspective view of an embodiment of the present utility model.
[0021] Figure 2 This is a front view of an embodiment of the present utility model.
[0022] Figure 3 This is a schematic diagram of the upper wall structure in an embodiment of this utility model.
[0023] Figure 4 This is a schematic diagram of the structure of the first reinforcing rib in an embodiment of this utility model.
[0024] Figure 5 This is a structural schematic diagram of the connector in an embodiment of this utility model.
[0025] Figure 6 This is a schematic diagram of the connection structure between the upper wall and the lower wall in an embodiment of this utility model.
[0026] In the diagram: 1-frame, 11-longitudinal beam, 12-horizontal beam, 2-upper wall, 21-opening, 22-slide groove, 3-lower wall, 31-slider, 32-protrusion, 4-reinforcing beam, 41-notch, 5-fastening beam, 6-first reinforcing rib, 7-second reinforcing rib, 8-protruding beam, 9-connector, 91-block. Detailed Implementation
[0027] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.
[0028] like Figure 1-3 As shown, a combined carriage side wall includes: a frame 1, an upper wall 2, a lower wall 3, a fastening beam 5, a first reinforcing rib 6, and a second reinforcing rib 7.
[0029] The frame 1 consists of several longitudinal beams 11 and transverse beams 12 spliced together; the frame 1 is made of stainless steel or aluminum alloy.
[0030] The upper wall 2 is integrally molded from epoxy resin profile, and its inner side is fixedly connected to the upper outer side of the frame 1. The upper wall 2 has openings 21 for installing windows, and longitudinal beams 11 and transverse beams 12 are arranged around the openings 21.
[0031] The lower wall 3 is integrally molded from epoxy resin profiles, and its inner surface is fixedly connected to the lower outer side of the frame 1. To improve the stability and strength of the upper wall 2 and the lower wall 3, both the upper wall 2 and the lower wall 3 have several reinforcing beams 4 along the length of the carriage on their inner surfaces. The reinforcing beams 4 are hollow rectangular beams. The reinforcing beams 4 are profiles manufactured simultaneously with the integral molding of the walls.
[0032] like Figure 6 As shown, in order to achieve a tight connection between the upper wall 2 and the lower wall 3, the bottom surface of the upper wall 2 has a groove 22 along the length of the carriage, and the top surface of the lower wall 3 has a slider 31 along the length of the carriage. The slider 31 is slidably connected to the groove 22. To ensure that the tight connection between the slider 31 and the groove 22 does not come off and is watertight, the inner sidewall of the groove 22 has a groove, and the sidewall of the slider 31 has a protrusion 32 embedded in the groove.
[0033] The fastening beam 5 is arranged longitudinally and is used to fix and connect the upper wall 2 and the lower wall 3. The fastening beam 5 is located at both ends along the length of the carriage on the inner side of the upper wall 2 and the lower wall 3. The fastening beam 5 is used to strengthen the connection strength of the wall edges and ensure the stability of the wall. The fastening beam 5 is made of stainless steel or aluminum alloy.
[0034] To further enhance the stability and strength of the upper and lower walls, multiple longitudinal first reinforcing ribs 6 are fixedly connected to the inner wall of the upper wall 3, and multiple longitudinal second reinforcing ribs 7 are fixedly connected to the inner wall of the lower wall 3. The first reinforcing ribs 6 and the second reinforcing ribs 7 are made of nylon injection molded parts.
[0035] In order to provide sufficient installation space for the frame 1, fastening beam 5 and reinforcing ribs, the reinforcing beam 4 has a notch 41 for embedding the longitudinal beam 11, fastening beam 5, first reinforcing rib 6 and second reinforcing rib 7.
[0036] To ensure that the frame 1, fastening beam 5, and reinforcing ribs can be securely connected to the wall, connector 9 is also included, such as... Figure 5 As shown, connector 9 is made of stainless steel and has a locking block 91 that covers the reinforcing beam. The locking block 91 is fixedly connected to the reinforcing beam by fasteners. One end of connector 9 is fixedly connected to the longitudinal beam, the fastening beam, the first reinforcing rib, or the second reinforcing rib. Of course, as... Figure 4 As shown, in order to further simplify the production of the first reinforcing rib 6 and the second reinforcing rib 7, the connector 9 is made into one piece with the reinforcing rib, that is, the first reinforcing rib and the second reinforcing rib have a connector structure, and the connector on the first reinforcing rib and the second reinforcing rib is also a nylon injection molded part, and the connector and the reinforcing rib are integrally injection molded.
[0037] To further improve the thickness and protective effect of the lower wall, longitudinal beams 8 are fixedly connected to the longitudinal beams, fastening beams and second reinforcing ribs of the lower wall 3.
[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A modular carriage side wall, characterized in that, include: The skeleton comprises several longitudinal beams and transverse beams spliced together. The upper wall is made of epoxy resin profile, and the inner side of the upper wall is fixedly connected to the upper outer side of the frame. The lower wall is made of epoxy resin profile, and the inner side of the lower wall is fixedly connected to the lower outer side of the frame. The bottom surface of the upper wall has a sliding groove along the length of the carriage, and the top surface of the lower wall has a slider along the length of the carriage, the slider being slidably connected to the sliding groove.
2. The combined carriage sidewall according to claim 1, characterized in that: Both the upper wall and the lower wall have several reinforcing beams along the length of the carriage on their inner surfaces.
3. A combined carriage sidewall according to claim 2, characterized in that: The reinforcing beam is a hollow rectangular beam.
4. A combined carriage sidewall according to claim 1, characterized in that: The upper wall has openings for installing windows, and the longitudinal beams and the transverse beams are arranged around the perimeter of the openings.
5. A combined carriage sidewall according to claim 2, characterized in that: It also includes fastening beams, which are arranged longitudinally and are used to fix the upper wall and the lower wall. The fastening beams are located at both ends of the upper wall and the lower wall along the length of the carriage.
6. A combined carriage sidewall according to claim 2, characterized in that: Multiple longitudinal first reinforcing ribs are fixedly connected to the inner side wall of the upper wall, and multiple longitudinal second reinforcing ribs are fixedly connected to the inner side wall of the lower wall.
7. A combined carriage sidewall according to claim 5 or 6, characterized in that: The reinforcing beam has notches for embedding the longitudinal beam, the fastening beam, the first reinforcing rib, and the second reinforcing rib.
8. A combined carriage sidewall according to claim 7, characterized in that: It also includes a connector having a locking block that covers the reinforcing beam. The locking block is fixedly connected to the reinforcing beam by fasteners, and one end of the connector is fixedly connected to the longitudinal beam, the fastening beam, the first reinforcing rib, or the second reinforcing rib.
9. A combined carriage sidewall according to claim 1, characterized in that: The inner wall of the groove has a groove, and the side wall of the slider has a protrusion that is embedded in the groove.
10. A combined carriage sidewall according to claim 7, characterized in that: The longitudinal beams, fastening beams, and second reinforcing ribs on the lower wall are fixedly connected to longitudinally protruding beams.