Polyester ultrathin film slitting equipment

By introducing a replacement and adjustment mechanism into the slitting equipment, convenient replacement and spacing adjustment of the slitting blades are achieved, solving the problem of long replacement and debugging time in existing equipment, improving production efficiency and equipment applicability, and reducing costs.

CN224172167UActive Publication Date: 2026-04-28WUXI TOP ADVANCED MATERIALS INC
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI TOP ADVANCED MATERIALS INC
Filing Date
2025-05-27
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The fixed blade spacing of existing slitting equipment necessitates the replacement of slitting rollers of different specifications when slitting rolls of different widths. This increases equipment replacement and debugging time, raises operating costs, and limits production efficiency and flexibility.

Method used

A polyester ultrathin film slitting device was designed, which includes a replacement mechanism and an adjustment mechanism. The slitting blade can be easily replaced by connecting the convex ring and the concave ring, and the slitting blade spacing can be flexibly adjusted by the adjustment ring and the scissor bar, thus simplifying the operation process.

Benefits of technology

It enables quick replacement and spacing adjustment of slitting blades, improves the applicability and production flexibility of the equipment, reduces equipment operating costs, meets diverse cutting needs, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224172167U_ABST
    Figure CN224172167U_ABST
Patent Text Reader

Abstract

The utility model provides polyester ultrathin film slitting equipment, belongs to the technical field of slitting equipment, and aims to solve the problems that in the using process of existing slitting equipment, the distance between cutters is usually designed to be fixed, and when a film needs to be slit into coiled materials with different widths, slitting rollers with different specifications need to be replaced and equipped, and the cutting efficiency is high. The device comprises an unwinding roller which is rotatably mounted on the inner side of the rear end of a machine body; a plurality of functional rollers are arranged, and the plurality of functional rollers are rotationally mounted on the inner side of the machine body; the slitting roller is rotationally mounted on the inner side of the machine body; the winding roller is rotationally mounted on the inner side of the front end of the machine body; the multiple adjusting rings are slidably connected to the outer side of the slitting roller, and the middle adjusting ring is fixedly connected to the outer side of the slitting roller. Through the arrangement of the slitting device, the function of adjusting the distance between the slitting knives is achieved, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of slitting equipment technology, and more specifically, it relates to a polyester ultra-thin film slitting equipment. Background Technology

[0002] Polyester ultrathin film is an extremely thin plastic film made from polyester material. It has excellent physical, chemical and electrical properties and is widely used in many high-tech fields such as electronics, optics, packaging, and medical. In actual processing, it is usually necessary to cut the wide film master roll into multiple small-width film rolls that meet the requirements of use. This requires the use of professional slitting equipment to ensure the dimensional accuracy and edge quality of the film and meet the high requirements of downstream applications for material performance.

[0003] According to application number CN202322697788.3, ​​a film slitting machine includes: a base, a take-up roller located at one end of the base, and a feed roller located at the other end of the base. A mounting frame with a U-shaped groove is symmetrically arranged between the take-up roller and the feed roller. A cutter shaft with a blade mounted on one side wall is arranged between the two mounting frames. The blade is used for cutting the material. An end sleeve is detachably connected to both ends of the cutter shaft. A slot is formed on the circumferential side wall of the end sleeve. A plug that mates with the slot is located at the center of the bottom of the U-shaped groove. A shaft rod is fixedly installed at both ends of the cutter shaft. The end of the shaft rod away from the cutter shaft can extend through the end sleeve. External threads are provided on the outer wall of the shaft rod. A nut is fitted on the side of the end sleeve opposite to the cutter shaft and on the outer wall of the shaft rod to fix the cutter shaft to the end sleeve. This film slitting machine achieves rapid fixing and installation of the cutter shaft, improves the positional accuracy of the cutter shaft, and improves the processing quality.

[0004] Based on the above, the existing slitting equipment usually has a fixed blade spacing during use. When it is necessary to slit the film into rolls of different widths, it is often necessary to replace it with slitting rollers of different specifications. This not only increases the time for equipment replacement and debugging, but also increases the cost of equipment use and limits production efficiency and flexibility. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a polyester ultrafilm slitting device. This device solves the problem that existing slitting devices typically have a fixed blade spacing design. When it is necessary to slit the film into rolls of different widths, it is often necessary to replace the slitting rollers with different specifications. This not only increases the time for equipment replacement and debugging but also raises the cost of equipment use, limiting production efficiency and flexibility.

[0006] The purpose and effectiveness of this utility model's polyester ultrathin film slitting device are achieved through the following specific technical means:

[0007] A polyester ultrafilm slitting device includes a machine body, an unwinding roller, functional rollers, a slitting roller, a take-up roller, adjusting rings, a changing mechanism, and an adjusting mechanism. The unwinding roller is rotatably mounted on the inner side of the rear end of the machine body. Multiple functional rollers are provided, each rotatably mounted on the inner side of the machine body. The slitting roller is rotatably mounted on the inner side of the machine body. The take-up roller is rotatably mounted on the inner side of the front end of the machine body. Multiple adjusting rings are provided, each slidably connected to the outer side of the slitting roller, with the middle adjusting ring fixedly connected to the outer side of the slitting roller. The changing mechanism is located on the outer side of the slitting roller. The adjusting mechanism is located on the inner side of the slitting roller.

[0008] Furthermore, the replacement mechanism includes: connecting protrusions, positioning protrusions, slitting blades, connecting concave rings, and positioning grooves; multiple connecting protrusions are provided, and the multiple connecting protrusions are respectively fixedly connected to the outer side of multiple adjusting rings; multiple sets of positioning protrusions are provided, and the multiple sets of positioning protrusions are respectively fixedly connected to the outer side of multiple adjusting rings; multiple sets of slitting blades are provided, and the multiple sets of slitting blades are respectively installed on the outer side of multiple adjusting rings; multiple connecting concave rings are provided, and the multiple connecting concave rings are respectively opened on the inner side of multiple sets of slitting blades; multiple sets of positioning grooves are provided, and the multiple sets of positioning grooves are respectively opened on the inner side of multiple sets of slitting blades.

[0009] Furthermore, the replacement mechanism also includes: assembly threaded holes and assembly bolts; the assembly threaded holes are provided in multiple sets, and the multiple sets of assembly threaded holes are respectively opened on the inner side of multiple sets of cutting blades; the assembly bolts are provided in multiple sets, and the multiple sets of assembly bolts are respectively threadedly connected to the inner side of the multiple sets of assembly threaded holes.

[0010] Furthermore, the adjustment mechanism includes: a connecting fixing rod, a connecting groove, and a connecting slider; multiple connecting fixing rods are provided, each fixedly connected to the inner side of the adjustment ring, and the connecting fixing rods are slidably connected to the inner side of the slitting roller; multiple connecting grooves are provided, each opening inside the connecting fixing rod; multiple sets of connecting sliders are provided, each set slidably connected to the inner side of the multiple connecting grooves.

[0011] Furthermore, the adjustment mechanism also includes: scissor bars; the scissor bars are provided in multiple sets, each set of scissor bars has two scissor bars, the two scissor bars are hinged to each other, and the two ends of the multiple sets of scissor bars are respectively hinged to the outside of the multiple sets of connecting sliders.

[0012] Furthermore, the adjustment mechanism also includes: a fixing plate, a fixing nut, and a fastening bolt; the fixing plate is provided in two sets, and the two sets of fixing plates are respectively fixedly connected to the outer sides of the two adjusting rings at both ends; the fixing nut is provided in two sets, and the two sets of fixing nuts are respectively fixedly connected to the outer sides of the two sets of fixing plates; the fastening bolt is provided in two sets, and the two sets of fastening bolts are respectively threadedly connected to the inner sides of the two sets of fixing nuts.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This invention enables the replacement of slitting blades through a replacement mechanism. Multiple sets of slitting blades are installed on the outer sides of several adjusting rings, with the connecting convex rings and concave rings engaging. Simultaneously, positioning protrusions are inserted into positioning grooves to initially position the slitting blades. Subsequently, the slitting blades are fixed in place by screwing assembly bolts into the assembly threaded holes. The entire process is simple and efficient. The adjustment mechanism also allows for the adjustment of the spacing between the slitting blades. Loosening the fastening bolts at both ends allows the adjusting rings to slide along the guide direction, changing the spacing between each ring. The scissor bar ensures that multiple adjusting rings move synchronously and evenly, achieving spacing adjustment. After adjustment, tightening the fastening bolts locks the adjusting rings in place. The operation is simple and efficient, adapting to different width specifications and improving the equipment's applicability and production flexibility. This mechanism not only enables convenient replacement of slitting blades but also provides slitting blade spacing adjustment, effectively improving work efficiency, meeting diverse cutting requirements, and reducing equipment operating costs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the present invention.

[0016] Figure 2 This is a schematic diagram of the connecting protrusion ring of this utility model.

[0017] Figure 3 This is a schematic diagram of the positioning groove of this utility model.

[0018] Figure 4 This is a utility model Figure 3 A magnified structural diagram of part A in the middle.

[0019] Figure 5 This is a cross-sectional structural schematic diagram of the slitting roller of this utility model.

[0020] Figure 6 This is a schematic diagram of the scissor lift mechanism of this utility model.

[0021] Figure 7 This is a utility model Figure 6 A magnified structural diagram of section B in the middle.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. Machine body; 2. Unwinding roller; 3. Functional roller; 4. Slitting roller; 5. Rewinding roller; 6. Adjusting ring; 601. Connecting convex ring; 602. Positioning convex block; 603. Connecting fixing rod; 604. Connecting slide groove; 605. Fixing plate; 606. Fixing nut; 7. Slitting blade; 701. Connecting concave ring; 702. Positioning groove; 703. Assembly threaded hole; 8. Assembly bolt; 9. Connecting slider; 10. Scissor fork rod; 11. Fastening bolt. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0025] Example 1:

[0026] As attached Figures 1-4 As shown:

[0027] This utility model provides a polyester ultrathin film slitting device, including a body 1, an unwinding roller 2, a functional roller 3, a slitting roller 4, a take-up roller 5, an adjusting ring 6, a changing mechanism, and an adjusting mechanism; the unwinding roller 2 is rotatably mounted on the inner side of the rear end of the body 1; multiple functional rollers 3 are provided, and multiple functional rollers 3 are rotatably mounted on the inner side of the body 1; the slitting roller 4 is rotatably mounted on the inner side of the body 1; the take-up roller 5 is rotatably mounted on the inner side of the front end of the body 1; multiple adjusting rings 6 are provided, and multiple adjusting rings 6 are slidably connected to the outer side of the slitting roller 4, with the middle adjusting ring 6 fixedly connected to the outer side of the slitting roller 4; the changing mechanism is located on the outer side of the slitting roller 4; and the adjusting mechanism is located on the inner side of the slitting roller 4.

[0028] The replacement mechanism includes: a connecting convex ring 601, a positioning convex block 602, a slitting blade 7, a connecting concave ring 701, a positioning groove 702, an assembly threaded hole 703, and an assembly bolt 8. Multiple connecting convex rings 601 are provided, and each connecting convex ring 601 is fixedly connected to the outside of multiple adjusting rings 6. Multiple sets of positioning convex blocks 602 are provided, and each set of positioning convex blocks 602 is fixedly connected to the outside of multiple adjusting rings 6. Multiple sets of slitting blades 7 are provided, and each set of slitting blades 7 is installed on the outside of multiple adjusting rings 6. Multiple connecting concave rings 701 are provided, and each set of connecting concave rings 701 is opened on the inside of multiple sets of slitting blades 7. Multiple sets of positioning grooves 702 are provided, and each set of positioning grooves 702 is opened on the inside of multiple sets of slitting blades 7. Multiple sets of assembly threaded holes 703 are provided, and each set of assembly threaded holes 703 is opened on the inside of multiple sets of slitting blades 7. Multiple sets of assembly bolts 8 are provided, and each set of assembly bolts 8 is threadedly connected to the inside of multiple sets of assembly threaded holes 703.

[0029] The specific usage and function of this embodiment are as follows: By installing the multi-component cutter 7 on the outside of the multiple adjusting rings 6 respectively, the connecting convex ring 601 is connected to the connecting concave ring 701, and the positioning convex block 602 is inserted into the inner side of the positioning groove 702 to achieve the positioning of the cutter 7. At this time, the cutter 7 can be installed by threading the assembly bolt 8 into the inner side of the assembly thread hole 703.

[0030] Example 2:

[0031] Based on Example 1, such as Figures 5-7 As shown, the adjusting mechanism includes: connecting fixing rods 603, connecting slides 604, fixing plates 605, fixing nuts 606, connecting sliders 9, scissor bars 10, and fastening bolts 11; multiple connecting fixing rods 603 are provided, and multiple connecting fixing rods 603 are fixedly connected to the inner side of the adjusting ring 6, and the connecting fixing rods 603 are slidably connected to the inner side of the slitting roller 4; multiple connecting slides 604 are provided, and multiple connecting slides 604 are respectively opened on the inner side of the connecting fixing rods 603; multiple sets of connecting sliders 9 are provided, and multiple sets of connecting sliders 9 are slidably connected to multiple connecting... The inner side of the slide groove 604; two sets of fixing plates 605 are provided, and the two sets of fixing plates 605 are respectively fixedly connected to the outer sides of the two adjusting rings 6 at both ends; two sets of fixing nuts 606 are provided, and the two sets of fixing nuts 606 are respectively fixedly connected to the outer sides of the two sets of fixing plates 605; multiple sets of scissor fork rods 10 are provided, each set of scissor fork rods 10 has two rods, the two scissor fork rods 10 are hinged to each other, and the two ends of the multiple sets of scissor fork rods 10 are respectively hinged to the outer sides of the multiple sets of connecting sliders 9; two sets of fastening bolts 11 are provided, and the two sets of fastening bolts 11 are respectively threaded to the inner side of the two sets of fixing nuts 606.

[0032] The specific usage and function of this embodiment: By loosening the fastening bolts 11 at both ends, the distance between multiple adjusting rings 6 can be adjusted by sliding the adjusting ring 6. The scissor bar 10 can make multiple adjusting rings 6 slide synchronously and adjust the distance between multiple adjusting rings 6 evenly. After the adjustment is completed, the fastening bolts 11 can be tightened to fix the adjusting rings 6.

[0033] The following points should be noted in this article:

[0034] 1. The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment; other structures can refer to general designs.

[0035] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.

[0036] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this utility model embodiment should be determined by the protection scope of the claims.

Claims

1. A polyester ultrafilm slitting device, comprising a machine body (1), an unwinding roller (2), a functional roller (3), a slitting roller (4), a take-up roller (5), an adjusting ring (6), a changing mechanism, and an adjusting mechanism; the unwinding roller (2) is rotatably mounted on the inner side of the rear end of the machine body (1); multiple functional rollers (3) are provided, and multiple functional rollers (3) are rotatably mounted on the inner side of the machine body (1); the slitting roller (4) is rotatably mounted on the inner side of the machine body (1); characterized in that: The take-up roller (5) is rotatably mounted on the inner side of the front end of the machine body (1); multiple adjustment rings (6) are provided, and multiple adjustment rings (6) are slidably connected to the outer side of the slitting roller (4), and the middle adjustment ring (6) is fixedly connected to the outer side of the slitting roller (4); the replacement mechanism is located on the outer side of the slitting roller (4); the adjustment mechanism is located on the inner side of the slitting roller (4).

2. The polyester ultrafilm slitting equipment as described in claim 1, characterized in that: The replacement mechanism includes: a connecting protrusion (601), a positioning protrusion (602), a slitting blade (7), a connecting concave ring (701), and a positioning groove (702); the connecting protrusion (601) is provided in multiple sets, and the multiple connecting protrusions (601) are respectively fixedly connected to the outside of the multiple adjusting rings (6); the positioning protrusions (602) are provided in multiple sets, and the multiple sets of positioning protrusions (602) are respectively fixedly connected to the outside of the multiple adjusting rings (6); the slitting blades (7) are provided in multiple sets, and the multiple sets of slitting blades (7) are respectively installed on the outside of the multiple adjusting rings (6); the connecting concave rings (701) are provided in multiple sets, and the multiple sets of connecting concave rings (701) are respectively opened on the inside of the multiple sets of slitting blades (7); the positioning grooves (702) are provided in multiple sets, and the multiple sets of positioning grooves (702) are respectively opened on the inside of the multiple sets of slitting blades (7).

3. The polyester ultrafilm slitting equipment as described in claim 2, characterized in that: The replacement mechanism further includes: assembly threaded holes (703) and assembly bolts (8); the assembly threaded holes (703) are provided in multiple sets, and the multiple sets of assembly threaded holes (703) are respectively opened on the inner side of multiple sets of cutting blades (7); the assembly bolts (8) are provided in multiple sets, and the multiple sets of assembly bolts (8) are respectively threadedly connected to the inner side of the multiple sets of assembly threaded holes (703).

4. The polyester ultrafilm slitting equipment as described in claim 1, characterized in that: The adjustment mechanism includes: a connecting fixing rod (603), a connecting groove (604), and a connecting slider (9); there are multiple connecting fixing rods (603), all of which are fixedly connected to the inner side of the adjustment ring (6), and the connecting fixing rods (603) are slidably connected to the inner side of the slitting roller (4); there are multiple connecting grooves (604), which are respectively opened on the inner side of the connecting fixing rod (603); there are multiple sets of connecting sliders (9), which are respectively slidably connected to the inner side of the multiple connecting grooves (604).

5. The polyester ultrafilm slitting equipment as described in claim 4, characterized in that: The adjustment mechanism further includes: scissor bars (10); the scissor bars (10) are provided in multiple sets, each set of scissor bars (10) has two scissor bars (10), the two scissor bars (10) are hinged to each other, and the two ends of the multiple sets of scissor bars (10) are respectively hinged to the outside of the multiple sets of connecting sliders (9).

6. The polyester ultrafilm slitting equipment as described in claim 5, characterized in that: The adjustment mechanism further includes: a fixing plate (605), a fixing nut (606), and a fastening bolt (11); the fixing plate (605) is provided in two sets, and the two sets of fixing plates (605) are respectively fixedly connected to the outer side of the two adjusting rings (6) at both ends; the fixing nut (606) is provided in two sets, and the two sets of fixing nuts (606) are respectively fixedly connected to the outer side of the two sets of fixing plates (605); the fastening bolt (11) is provided in two sets, and the two sets of fastening bolts (11) are respectively threadedly connected to the inner side of the two sets of fixing nuts (606).

Citation Information

Patent Citations

  • Film splitting machine

    CN220866739U