Cement production data model device

Abstract

The utility model provides a cement production data model device, which comprises a data acquisition unit, a data processor and production equipment, and the data processor is in signal connection with the data acquisition unit and is in control connection with the production equipment. According to the utility model, the data acquisition unit and the data processor are used for tracking and detecting the whole-flow production condition of the production equipment, so that the production state of each production equipment can be mastered in the first time, the flow can be controlled in time, the production efficiency is improved, and the waste of energy is reduced. Meanwhile, the whole production process can be simulated and displayed by means of the simulation display, data collected by the data collector are displayed on the simulation display, and the whole production process can be monitored more visually. When the production equipment breaks down, an alarm can be given in time through the alarm, so that workers are reminded to overhaul the equipment at the first time.

Description

Technical Field

[0001] This utility model relates to the field of cement production technology, and in particular to a cement production data modeling device. Background Technology

[0002] Cement is a commonly used building material, and its production process often involves stages such as raw material preparation, clinker calcination, and cement production. Currently, each stage of cement production is carried out separately, which affects production efficiency and wastes energy. Therefore, there is a need in this field for a device that can improve production efficiency and save energy. Utility Model Content

[0003] This invention addresses the shortcomings of existing technologies by providing a cement production data model device that can improve production efficiency and save energy.

[0004] This utility model provides a cement production data model device, including a data acquisition unit, a data processor, and production equipment. The data processor is signal-connected to the data acquisition unit and control-connected to the production equipment.

[0005] Furthermore, it also includes an analog display, which is controlled and connected to the data processor.

[0006] Furthermore, the analog display is connected to an alarm.

[0007] Furthermore, the data acquisition device includes a feed detector, which is disposed at the feed inlet of the production equipment and is used to detect the feed amount at the feed inlet.

[0008] Furthermore, the data acquisition device includes a first particle size detector, and the production equipment includes a crusher. The first particle size detector is disposed on the rear side of the crusher and is used to detect the particle size of the raw material after being crushed by the crusher.

[0009] Furthermore, the data acquisition device includes a second particle size detector, and the production equipment includes a raw material grinding mill. The second particle size detector is disposed on the rear side of the raw material grinding mill and is used to detect the particle size of the raw material after it has been crushed by the raw material grinding mill.

[0010] Furthermore, the data acquisition device includes a first temperature detector, and the production equipment includes a preheating tower. The first temperature detector is disposed on the rear side of the preheating tower and is used to detect the temperature of the raw material after preheating by the preheating tower.

[0011] Furthermore, the data acquisition device includes a second temperature detector, the production equipment includes a rotary kiln, the second temperature detector is disposed on the rear side of the rotary kiln, and the second temperature detector is used to detect the temperature of the clinker after processing by the rotary kiln.

[0012] Furthermore, the data acquisition device includes a third temperature detector, and the production equipment includes a cooler. The third temperature detector is located on the rear side of the cooler and is used to detect the temperature of the clinker after it has been cooled by the cooler.

[0013] Furthermore, the data acquisition device includes a discharge detector, which is disposed at the discharge port of the production equipment and is used to detect the discharge amount at the discharge port.

[0014] Compared with existing technologies, this utility model has the following advantages: This utility model utilizes a data acquisition device and a data processor to track and monitor the entire production process of the production equipment. It can grasp the production status of each piece of equipment in real time, enabling timely process control, improving production efficiency, and reducing energy waste. Simultaneously, with the aid of a simulation display, the entire production process can be simulated and displayed, showing the data collected by the data acquisition device, allowing for more intuitive monitoring of the entire production process. When production equipment malfunctions, an alarm can be triggered promptly to remind staff to carry out repairs immediately. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a front view of a cement production data modeling device according to an embodiment of the present invention;

[0017] Figure 2 This is a side view of a cement production data model device according to an embodiment of the present invention.

[0018] The attached diagram is labeled as follows:

[0019] 1: Data acquisition unit; 11: Feed detector; 12: First particle size detector; 13: Second particle size detector; 14: First temperature detector; 15: Second temperature detector; 16: Third temperature detector; 17: Discharge detector; 2: Data processor; 3: Production equipment; 31: Crusher; 32: Raw material grinder; 33: Preheating tower; 34: Rotary kiln; 35: Cooler; 36: Silo; 37: Feeding bin; 4: Analog display; 5: Alarm. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figure 1As shown, this utility model provides a cement production data model device, including: a data acquisition unit 1, a data processor 2, and production equipment 3. The data processor 2 is signal-connected to the data acquisition unit 1 and control-connected to the production equipment 3. The data acquisition unit 1 can be any instrument that meets the requirements for data acquisition, such as sensors or measuring instruments. The data processor 2 is a control center capable of processing various signals and issuing control commands. It receives data signals from the data acquisition unit 1 and controls the corresponding production equipment 3 to perform actions based on the processed results. This allows for real-time monitoring of the production status of each piece of equipment, timely process control, improved production efficiency, and reduced energy waste.

[0024] Preferably, this invention also includes an analog display 4, which is controlled and connected to the data processor 2. The analog display 4 can be made as a model of the production equipment 3, with a display on it showing the parameters and real-time status of each piece of production equipment 3, facilitating observation by operators. More preferably, the analog display 4 is also connected to an alarm 5, which can issue an alarm when a malfunction is detected in the production equipment 3, reminding staff to perform timely repairs.

[0025] like Figure 2 As shown, in a specific embodiment of this utility model, the data acquisition device 1 includes a feed detector 11, which is installed at the feed inlet of the production equipment 3 and is used to detect the feed amount at the feed inlet.

[0026] In one aspect of this utility model embodiment, the data acquisition device 1 further includes a first particle size detector 12, the production equipment 3 includes a crusher 31, the first particle size detector 12 is disposed on the rear side of the crusher 31, and the first particle size detector 12 is used to detect the particle size of the raw material after being crushed by the crusher 31.

[0027] In one aspect of this utility model embodiment, the data acquisition device 1 includes a second particle size detector 13, and the production equipment 3 includes a raw material grinding mill 32. The second particle size detector 13 is disposed on the rear side of the raw material grinding mill 32 and is used to detect the particle size of the raw material after it has been crushed by the raw material grinding mill 32.

[0028] In one aspect of this utility model embodiment, the data acquisition device 1 includes a first temperature detector 14, and the production equipment 3 includes a preheating tower 33. The first temperature detector 14 is disposed on the rear side of the preheating tower 33 and is used to detect the temperature of the raw material after preheating by the preheating tower 33.

[0029] In one aspect of this utility model embodiment, the data acquisition device 1 includes a second temperature detector 15, the production equipment 3 includes a rotary kiln 34, the second temperature detector 15 is disposed on the rear side of the rotary kiln 34, and the second temperature detector 15 is used to detect the temperature of the clinker after processing by the rotary kiln 34.

[0030] In one aspect of this utility model embodiment, the data acquisition device 1 includes a third temperature detector 16, and the production equipment 3 includes a cooler 35. The third temperature detector 16 is disposed on the rear side of the cooler 35 and is used to detect the temperature of the clinker after being cooled by the cooler 35.

[0031] In one aspect of this utility model embodiment, the data acquisition device 1 includes a discharge detector 17, which is disposed at the discharge port of the production equipment 3 and is used to detect the discharge amount at the discharge port.

[0032] This invention utilizes various data acquisition devices 1 to monitor the production parameters of the production equipment 3, ensuring they are within the normal range. This facilitates the detection and control of the entire process, optimizes the feed and discharge rates, and allows for timely temperature adjustments. This ensures that the various processes in cement production are seamlessly connected, thereby improving cement production efficiency and reducing energy waste.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cement production data modeling device, characterized in that, include: The equipment includes a data acquisition device (1), a data processor (2), and a production device (3). The data processor (2) is signal-connected to the data acquisition device (1) and control-connected to the production device (3). The data acquisition device (1) includes at least one of a feed detector (11) and a discharge detector (17). The production device (3) includes at least one of a crusher (31), a raw material grinder (32), a preheating tower (33), a rotary kiln (34), and a cooler (35). The data acquisition device (1) is correspondingly set at a key station of the production device (3) to collect the production parameters of the production device (3) and transmit them to the data processor (2). The data processor (2) is used to receive the production parameters and control the operating status of the production device (3).

2. The cement production data model device according to claim 1, characterized in that, It also includes an analog display (4), which is controlled by the data processor (2).

3. The cement production data model device according to claim 2, characterized in that, The analog display (4) is connected to an alarm (5), which is used to issue an alarm signal when the production equipment (3) malfunctions, so as to remind the staff to repair it in time.

4. The cement production data model device according to claim 1, characterized in that, The data acquisition device (1) includes a feed detector (11), which is located at the feed inlet of the production equipment (3) and is used to detect the feed amount at the feed inlet.

5. The cement production data model device according to claim 1, characterized in that, The data acquisition device (1) includes a first particle size detector (12), and the production equipment (3) includes a crusher (31). The first particle size detector (12) is located on the rear side of the crusher (31) and is used to detect the particle size of the raw material after being crushed by the crusher (31).

6. The cement production data model device according to claim 1, characterized in that, The data acquisition device (1) includes a second particle size detector (13), and the production equipment (3) includes a raw material grinding mill (32). The second particle size detector (13) is located on the rear side of the raw material grinding mill (32) and is used to detect the particle size of the raw material after it has been crushed by the raw material grinding mill (32).

7. The cement production data modeling device according to claim 1, characterized in that, The data acquisition device (1) includes a first temperature detector (14), and the production equipment (3) includes a preheating tower (33). The first temperature detector (14) is located on the rear side of the preheating tower (33) and is used to detect the temperature of the raw material after preheating by the preheating tower (33).

8. The cement production data model device according to claim 1, characterized in that, The data acquisition device (1) includes a second temperature detector (15), and the production equipment (3) includes a rotary kiln (34). The second temperature detector (15) is located on the rear side of the rotary kiln (34) and is used to detect the temperature of the clinker after processing by the rotary kiln (34).

9. The cement production data model device according to claim 1, characterized in that, The data acquisition device (1) includes a third temperature detector (16), and the production equipment (3) includes a cooler (35). The third temperature detector (16) is located on the rear side of the cooler (35) and is used to detect the temperature of the clinker after being cooled by the cooler (35).

10. The cement production data modeling device according to any one of claims 1 to 9, characterized in that, The data acquisition device (1) includes a discharge detector (17), which is located at the discharge port of the production equipment (3) and is used to detect the discharge amount at the discharge port.

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