Metal insert loading detection tool

By designing a metal insert injection testing fixture, utilizing the lifting structure of the support plate and detector, combined with a controller and indicator lights, the problem of tedious manual inspection was solved, enabling rapid and accurate inspection of metal inserts in injection molded parts.

CN224189151UActive Publication Date: 2026-05-01WUHU SAIER TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUHU SAIER TECHNOLOGY CO LTD
Filing Date
2025-03-31
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Manually inspecting whether metal inserts are properly installed in injection molded parts is tedious and cannot be quickly confirmed.

Method used

Design a metal insert surge detection fixture, including a support plate, a mounting plate, side strips and a detector. The detector can be raised and lowered and aligned by adjusting the structure and a return spring. Automatic detection is performed in conjunction with a controller and indicator lights.

Benefits of technology

It enables rapid and accurate detection of the position and quantity of metal inserts, avoiding detection errors and improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal insert gushing installation detection tool which comprises a supporting plate, four corners of the supporting plate are provided with thread grooves, the bottom of the supporting plate is provided with a wire connecting strip, the bottom of the supporting plate is provided with a controller, the top of the supporting plate is provided with a mounting plate, two sides of the top of the supporting plate are provided with side edge strips, and the side edge strips are provided with clamping grooves. And an attaching strip is arranged on the outer wall of the supporting plate. According to the utility model, the design is reasonable, the detectors are arranged on the tops of the supporting plate, the mounting plate and the side edge strips, so that the detectors can be aligned with metal inserts mounted in the injection molding part, the positions and the number of the metal inserts can be detected, and meanwhile, the detectors can be lifted through the reset springs, so that the detection accuracy is improved. The reset springs can push the detectors to move upwards, so that different detectors can be aligned with the metal insert, and the situation that the metal insert cannot be accurately detected due to the fact that gaps exist between the metal insert and the detectors is avoided.
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Description

A metal insert surge detection fixture Technical Field

[0001] This utility model mainly relates to the field of injection molded parts production, specifically to a metal insert injection testing fixture. Background Technology

[0002] Injection molding is a method of industrial product manufacturing. Products are typically produced using rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting.

[0003] Injection molding machines (also known as injection molding machines or injection molding machines) are the main molding equipment used to make various shapes of plastic products from thermoplastic or thermosetting materials using plastic molds. Injection molding is achieved through injection molding machines and molds.

[0004] Metal inserts are installed inside the injection molded parts to facilitate the connection of subsequent injection molded parts. After the injection molded parts with metal inserts are produced, the metal inserts inside the injection molded parts need to be inspected manually. However, manual inspection is cumbersome and can only determine whether the metal inserts are installed, but cannot quickly confirm whether the metal inserts are installed in place.

[0005] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Summary of the Invention

[0006] 1. The technical problem to be solved by the utility model:

[0007] This utility model provides a metal insert surge detection fixture to solve the technical problems existing in the background art.

[0008] 2. Technical Solution:

[0009] To achieve the above objectives, the technical solution provided by this utility model is as follows: a metal insert mounting detection fixture, comprising a support plate, threaded grooves at the four corners of the support plate, a wiring strip at the bottom of the support plate, a controller at the bottom of the support plate, a mounting plate at the top of the support plate, side strips on both sides of the top of the support plate, a bonding strip on the outer wall of the support plate, mounting holes inside the support plate, side strips, and mounting plate, an adjustment structure inside the mounting holes, and an indicator light on one side of the top of the support plate.

[0010] Furthermore, an adjusting bolt is provided inside the threaded groove, the adjusting bolt is threadedly connected to the threaded groove, and a bracket is provided at the bottom of the adjusting bolt.

[0011] Furthermore, the adjustment structure is connected to the wiring strip via wires, the wiring strip is connected to the controller via wires, and the indicator light is connected to the controller via wires.

[0012] Furthermore, the adjustment structure includes a mounting ring with a positioning hole in the middle and a return spring on the outer wall of the mounting ring, the return spring being rotatably connected to the mounting hole.

[0013] Furthermore, a threaded tube is provided inside the positioning hole, and a fixing nut is provided at the top and bottom of the outer wall of the threaded tube, and the fixing nut is threadedly connected to the threaded tube.

[0014] Furthermore, a detector is provided at the top of the threaded tube, and the detector is electrically connected to the controller.

[0015] 3. Beneficial effects:

[0016] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0017] This invention features detectors installed on different parts of the support plate, mounting plate, and top of the side strip. These detectors can be aligned with the metal inserts installed inside the injection molded part, allowing for the detection of the position and quantity of the metal inserts. Simultaneously, the detectors can be raised and lowered by a return spring, which pushes the detectors upwards, ensuring that different detectors align with the metal inserts and preventing gaps between the metal inserts and the detectors that would prevent accurate detection of the metal inserts. Attached Figure Description

[0018] Figure 1 is a three-dimensional structural diagram of this utility model;

[0019] Figure 2 is a three-dimensional structural diagram of this utility model;

[0020] Figure 3 is a schematic diagram of the three-dimensional unfolded structure of the adjustment structure of this utility model.

[0021] Figure label:

[0022] 1. Support plate; 2. Threaded groove; 3. Adjusting bolt; 4. Bracket; 5. Wiring strip; 6. Controller; 7. Mounting plate; 8. Side strip; 9. Fitting strip; 10. Mounting hole; 11. Adjustment structure; 1101. Mounting ring; 1102. Positioning hole; 1103. Return spring; 1104. Threaded tube; 1105. Detector; 1106. Fixing nut; 12. Indicator light. Detailed Implementation

[0023] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Embodiments

[0027] Referring to Figures 1-3, a metal insert mounting detection fixture includes a support plate 1. Threaded grooves 2 are formed at the four corners of the support plate 1. A wiring strip 5 is provided at the bottom of the support plate 1. A controller 6 is also provided at the bottom of the support plate 1. A mounting plate 7 is provided at the top of the support plate 1. Side strips 8 are provided on both sides of the top of the support plate 1. A fitting strip 9 is provided on the outer wall of the support plate 1. Mounting holes 10 are formed inside the support plate 1, side strips 8, and mounting plate 7. An adjustment structure 11 is provided inside the mounting holes 10. An indicator light 12 is provided on one side of the top of the support plate 1. The adjustment structure 11 is connected to the wiring strip 5 via a wire. Strip 5 is connected to controller 6 via a wire, and indicator light 12 is also connected to controller 6 via a wire. When it is necessary to inspect the metal insert inside the injection molded part, the injection molded part is placed on top of support plate 1, and then the outer wall of the injection molded part is attached to the inner side of the bonding strip 9. The injection molded part is inspected through the bonding strip 9. Then, the structure 11 is adjusted to align with the injection molded part, and detector 1105 inspects the metal insert and transmits the signal to the inside of controller 6. Normally, the inspection fixture does not emit sound or light. When an error occurs in the metal insert, the buzzer inside controller 6 sounds and indicator light 12 is lit, so that the operator can remove the defective injection molded part.

[0028] Furthermore, an adjusting bolt 3 is provided inside the threaded groove 2. The adjusting bolt 3 is threadedly connected to the threaded groove 2. A bracket 4 is provided at the bottom of the adjusting bolt 3. When the support plate 1 is uneven, the adjusting bolt 3 can be rotated, and the adjusting bolt 3 drives the bracket 4 to rise and fall, thereby adjusting the height of the support plate 1.

[0029] Furthermore, the adjustment structure 11 includes a mounting ring 1101 with a positioning hole 1102 in the center. A return spring 1103 is provided on the outer wall of the mounting ring 1101, and the return spring 1103 is rotatably connected to the mounting hole 10. A threaded tube 1104 is provided inside the positioning hole 1102. Fixing nuts 1106 are provided at the top and bottom of the outer wall of the threaded tube 1104, and the fixing nuts 1106 are threadedly connected to the threaded tube 1104. A detector 1105 is provided at the top of the threaded tube 1104, and the detector 1105 is electrically connected to the controller 6. When the injection molded part is placed inside the support plate 1, mounting plate 7 and side strip 8, the internal dimensions of the injection molded part may have some errors, allowing the injection molded part to squeeze the detector 1105. Then, the detector 1105 drives the mounting ring 1101 to move downward. The mounting ring 1101 squeezes the return spring 1103, causing the return spring 1103 to rotate inward and be squeezed outward. This allows the higher detector 1105 to move downward, while the return spring 1103 applies a reverse force to the detector 1105, enabling multiple detectors 1105 to align with the metal inserts inside the injection molded part for rapid detection of the metal inserts.

[0030] At the same time, the fixing nut 1106 can be removed from the outer wall of the threaded tube 1104, and then the wire can be removed from the bottom of the threaded tube 1104. After that, the threaded tube 1104 and the detector 1105 can be taken out from the inside of the positioning hole 1102 for quick replacement.

[0031] The detector 1105 uses a metal sensor (inductive), while the controller 6 uses a Mean Well 220 to 5V, 12V, 24V, 36V, 48V DC switching power supply and transformer module conversion module.

[0032] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A tooling for detecting the overflow of metal inserts, characterized in that: The support plate (1) has threaded grooves (2) at its four corners, a wiring strip (5) at the bottom of the support plate (1), a controller (6) at the bottom of the support plate (1), a mounting plate (7) at the top of the support plate (1), side strips (8) on both sides of the top of the support plate (1), a bonding strip (9) on the outer wall of the support plate (1), mounting holes (10) inside the support plate (1), an adjustment structure (11) inside the mounting holes (10), and an indicator light (12) on one side of the top of the support plate (1).

2. The metal insert surge detection fixture according to claim 1, characterized in that: An adjusting bolt (3) is provided inside the threaded groove (2), the adjusting bolt (3) is threadedly connected to the threaded groove (2), and a bracket (4) is provided at the bottom of the adjusting bolt (3).

3. The metal insert surge detection fixture according to claim 1, characterized in that: The adjustment structure (11) is connected to the wiring strip (5) by a wire, the wiring strip (5) is connected to the controller (6) by a wire, and the indicator light (12) is connected to the controller (6) by a wire.

4. The metal insert surge detection fixture according to claim 1, characterized in that: The adjustment structure (11) includes a mounting ring (1101), a positioning hole (1102) is provided in the middle of the mounting ring (1101), and a return spring (1103) is provided on the outer wall of the mounting ring (1101). The return spring (1103) is rotatably connected to the mounting hole (10).

5. The metal insert surge detection fixture according to claim 4, characterized in that: The positioning hole (1102) is provided with a threaded tube (1104) inside, and a fixing nut (1106) is provided at the top and bottom of the outer wall of the threaded tube (1104), and the fixing nut (1106) is threadedly connected to the threaded tube (1104).

6. The metal insert surge detection fixture according to claim 5, characterized in that: A detector (1105) is provided on the top of the threaded tube (1104), and the detector (1105) is electrically connected to the controller (6).