Wire tightening mechanism for power installation

By designing a tensioning assembly that combines a limit frame and a drive motor with elastic connection and gear transmission, the problem of limited application range of existing power installation tensioning mechanisms has been solved. This enables direct tensioning on power lines and tension adjustment to accommodate lines of different sizes, expanding the application range and improving tensioning efficiency.

CN224191540UActive Publication Date: 2026-05-01山西明辉电力工程有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
山西明辉电力工程有限公司
Filing Date
2025-05-19
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing power installation tensioning mechanisms require the wires to be fixed in the corresponding position before tensioning can be performed, which limits their application and limits their use to overhead line equipment.

Method used

A tensioning assembly comprising a base, a limiting frame, a limiting block, an extension rod, and a contact wheel has been designed. It achieves direct restriction and tensioning of the power line through magnetic connection and drive motor, and combines elastic connection and gear transmission to achieve adaptation and tension adjustment for different lines.

Benefits of technology

This expands the application range of the power installation tensioning mechanism, allowing it to be placed directly on power lines for tensioning operations, adapting to power lines of different sizes, and improving the flexibility and efficiency of tensioning.

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Abstract

The utility model relates to the technical field of wire tightening, and discloses an electric power installation wire tightening mechanism which comprises a wire tightening assembly, the wire tightening assembly is used for tensioning an electric power circuit and comprises a base, limiting frames, limiting blocks, extension rods and abutting wheels, the limiting frames are symmetrically arranged on the base, the limiting blocks are rotationally connected with the base, the extension rods are symmetrically arranged on the limiting blocks, and the abutting wheels are arranged on the limiting frames. The corresponding extension rods and the limiting blocks are in sliding connection, the corresponding abutting wheels and the extension rods are elastically arranged, first mounting frames are symmetrically arranged on the base, and the power line is limited between the limiting frames, so that the device is directly placed on the power line, the device does not need to be mounted on a stringing device for stringing operation, and the working efficiency is improved. The application range of the device is expanded, the extension rod drives the second mounting rack to move, and the extension rod is extended and contracted to different degrees under different tensioning degrees of the power line during movement of the second mounting rack.
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Description

A power installation tensioning mechanism Technical Field

[0001] This utility model belongs to the field of wire tensioning technology, specifically, it relates to a wire tensioning mechanism for power installation. Background Technology

[0002] A wire tensioner, also known as a ratchet tensioner, is used in power construction to tighten power lines. Tightening power lines is a very important task that directly affects the use of the entire power line. If the power line is too loose, the sag will be too large, which can easily cause it to swing, collide with each other, and cause a short circuit.

[0003] A document with publication number (CN222735670U) discloses a power installation tensioning mechanism. This mechanism allows the overhead line equipment to enter the support mechanism by opening it, and then secures the tensioning mechanism by extending a fixing mechanism, avoiding manual fixing. A second rotating mechanism is opened to rotate the tensioning mechanism, allowing selection of a tensioning mechanism matching the line specifications for power installation tensioning, thus improving the equipment's practicality. The mechanism includes a support mechanism, a fixing mechanism, a lifting mechanism, a first rotating mechanism, a second rotating mechanism, and a tensioning mechanism. The fixing mechanism is mounted on the support mechanism, the bottom of the lifting mechanism is mounted on the support mechanism, the first rotating mechanism is connected to the lifting mechanism, the second rotating mechanism is mounted on the first rotating mechanism, and the tensioning mechanism is mounted on the second rotating mechanism.

[0004] In actual use, the above-mentioned device needs to be fixed in the corresponding position first, and then the wire tightening is carried out in cooperation with other components. However, the wire tightening position of the above-mentioned device is limited and can only be relied on the overhead line equipment, which limits the scope of use of the device.

[0005] In view of this, this utility model is hereby proposed. Summary of the Invention

[0006] To solve the technical problem of power line tensioning, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A power installation tensioning mechanism includes a tensioning assembly for tensioning power lines. The tensioning assembly includes a base, a limiting frame, a limiting block, an extension rod, and a contact wheel. The limiting frame is symmetrically arranged on the base, the limiting block is rotatably connected to the base, the extension rod is symmetrically arranged on the limiting block, and the corresponding extension rod is slidably connected to the limiting block. The corresponding contact wheel is elastically arranged with respect to the extension rod.

[0008] In a preferred embodiment of the present invention, the base is symmetrically provided with first mounting brackets, each first mounting bracket is fixedly connected to the base, each limiting bracket is fixedly connected to the corresponding first mounting bracket, and each limiting bracket is slidably connected with a blocking block, and the end of the blocking block is magnetically connected to the wall of the limiting bracket.

[0009] In a preferred embodiment of the present invention, each of the extension rods is fixedly connected to a second mounting bracket, each second mounting bracket is symmetrically provided with connecting blocks, and each connecting block is fixedly connected to the corresponding second mounting bracket.

[0010] In a preferred embodiment of the present invention, each of the connecting blocks is movably connected to a side wheel, and the side wheels are elastically connected to each other by an abutment wheel. Each side wheel has an arc-shaped chamfer at its end.

[0011] In a preferred embodiment of this utility model, each of the abutting wheels has a cavity, and a connecting rod is slidably connected to each cavity. The connecting rod is fixedly connected to the side wheel, and a spring is provided between the cavity and the connecting rod. The end of each spring is fixedly connected to the corresponding cavity and the connecting rod.

[0012] In a preferred embodiment of this utility model, each of the extension rods is fixedly connected to a rack, a gear meshes between the racks, a transmission sleeve is fixedly connected to the gear, and each transmission sleeve is rotatably connected to the limiting block.

[0013] In a preferred embodiment of this utility model, the limiting block is provided with connecting holes around its perimeter, and the ends of the knobs are symmetrically provided with magnetic rods, which are magnetically connected to the corresponding connecting holes.

[0014] In a preferred embodiment of this utility model, a drive motor is provided between the base and the limiting block, the drive motor is fixedly connected to the base, and the limiting block is fixedly connected to the output end of the drive motor.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. This power installation tensioning mechanism restricts the power line between the limit frames, thereby allowing the device to be placed directly on the power line without having to install the device on the overhead line device before tensioning, thus expanding the application range of the device.

[0017] 2. This is a power installation tensioning mechanism in which the power line pushes a side wheel, the side wheel stretches a spring through a connecting rod, the spring deforms and applies the force of the deformation to the connecting rod, the spring pulls the connecting rod and drives the side wheel to move toward the power line, thus adapting to different power lines.

[0018] 3. In this power installation tensioning mechanism, the extension rod drives the second mounting frame to move. During the movement of the second mounting frame, the extension rod extends and retracts to different degrees under different tension levels on the power line.

[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0020] In the attached diagram:

[0021] Figure 1 is a three-dimensional schematic diagram of the present invention;

[0022] Figure 2 is a bottom view of the present invention;

[0023] Figure 3 is a schematic diagram of the disassembled structure of the limiting block of this utility model;

[0024] Figure 4 is a schematic diagram of the structure on the second mounting bracket of this utility model;

[0025] Figure 5 is a schematic diagram of the structure between the abutment wheel and the side wheel of this utility model.

[0026] In the diagram: 1. Base; 11. First mounting bracket; 12. Limiting bracket; 13. Blocking block; 14. Drive motor; 2. Limiting block; 21. Extension rod; 22. Knob; 23. Transmission sleeve; 24. Gear; 25. Rack; 26. Connecting hole; 3. Second mounting bracket; 31. Abutting wheel; 32. Side wheel; 33. Connecting block; 34. Connecting rod; 35. Spring. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0028] Please refer to Figures 1-5. A power line tensioning mechanism includes a tensioning assembly for tensioning power lines. The tensioning assembly includes a base 1, a limiting frame 12, a limiting block 2, an extension rod 21, and an abutment wheel 31. The limiting frame 12 is symmetrically arranged on the base 1. The limiting block 2 is rotatably connected to the base 1. The extension rod 21 is symmetrically arranged on the limiting block 2, and the corresponding extension rod 21 is slidably connected to the limiting block 2. The corresponding abutment wheel 31 is elastically arranged with the extension rod 21, thus restricting the power line between the limiting frames 12. This allows the device to be placed directly on the power line without needing to install the device on a wire-laying device for tensioning, expanding the application range of the device.

[0029] The base 1 is symmetrically provided with first mounting brackets 11, each first mounting bracket 11 is fixedly connected to the base 1, and each limiting bracket 12 is fixedly connected to the corresponding first mounting bracket 11. Each limiting bracket 12 is slidably connected with a blocking block 13, and the end of the blocking block 13 is magnetically connected to the wall of the limiting bracket 12. The blocking block 13 on the corresponding limiting bracket 12 is slid open, and the power line is placed in the corresponding limiting bracket 12. The corresponding blocking block 13 is manually slid closed, and the blocking block 13 and the limiting bracket 12 are closed by the magnetic connection between the end of the blocking block 13 and the wall of the limiting bracket 12, thus restricting the power line between the limiting brackets 12. This allows the device to be placed directly on the power line without the need to install the device on the overhead line device and perform a tightening operation, thus expanding the application range of the device.

[0030] Each extension rod 21 is fixedly connected to a second mounting bracket 3. Each second mounting bracket 3 is symmetrically provided with a connecting block 33, and each connecting block 33 is fixedly connected to the corresponding second mounting bracket 3. Each connecting block 33 is movably connected to a side wheel 32, and an abutment wheel 31 is elastically connected between the side wheels 32. Each side wheel 32 has an arc-shaped chamfer at its end. Each abutment wheel 31 has a cavity, and a connecting rod 34 is slidably connected to each cavity. The connecting rod 34 is fixedly connected to the side wheel 32, and a spring 35 is provided between the cavity and the connecting rod 34. The end of each spring 35 is fixedly connected to the corresponding cavity and the connecting rod 34. A drive motor 14 is provided between the base 1 and the limiting block 2, and the drive motor 14 is fixedly connected to the base 1. Block 2 is fixedly connected to the output end of the drive motor 14. After the power line is restricted by the limit frame 12, the power line passes between the corresponding second mounting frame 3. The wall of the power line is in close contact with the abutment wheel 31. When power lines of different sizes come into contact with the abutment wheel 31, the edge of the power line is in close contact with the side wheel 32. The power line pushes the side wheel 32. The side wheel 32 stretches the spring 35 through the connecting rod 34. The spring 35 deforms and applies the deformation force to the connecting rod 34. The spring 35 pulls the connecting rod 34 and drives the side wheel 32 to move toward the power line. This adapts to different power lines. The output end of the drive motor 14 drives the limit block 2 to rotate. The limit block 2 drives the corresponding abutment wheel 31 to move in a circle. During the movement, the power line is tensioned.

[0031] The drive motor 14 is electrically connected to a power supply and a controller, and both the power supply and the controller are fixedly connected to the base 1. The power supply and the controller control the start and stop of the drive motor 14. The controller of the drive motor 14 is a mature existing technology, so it is not described in detail in this article.

[0032] Each extension rod 21 is fixedly connected to a rack 25, and a gear 24 meshes between the racks 25. A transmission sleeve 23 is fixedly connected to the gear 24, and each transmission sleeve 23 is rotatably connected to a limiting block 2. A connecting hole 26 is circumferentially opened on the limiting block 2. A magnetic suction rod is symmetrically arranged at the end of the knob 22. The magnetic suction rod is magnetically connected to the corresponding connecting hole 26. When the knob 22 is lifted and rotated manually, the knob 22 drives the transmission sleeve 23, which drives the gear 24. The gear 24 meshes with the rack 25, and the rack 25 is driven to push and pull the extension rod 21 back and forth. The extension rod 21 drives the second mounting bracket 3 to move. During the movement of the second mounting bracket 3, the extension rod 21 is extended and contracted to different degrees under different tensions of the power line. After the extension rod 21 is adjusted, the knob 22 is pressed down and connected to the corresponding connecting hole 26 through the magnetic suction rod to limit the rotation of the gear 24.

[0033] Working principle: The blocking block 13 on the corresponding limiting frame 12 is slid open, and the power line is placed in the corresponding limiting frame 12. The blocking block 13 is then manually slid closed. The magnetic connection between the end of the blocking block 13 and the wall of the limiting frame 12 closes the connection, confining the power line within the limiting frames 12. This allows the device to be placed directly on the power line, eliminating the need for tensioning after installation on a wiring device, thus expanding its application range. After the power line is confined by the limiting frame 12, it passes between the corresponding second mounting brackets 3. The wall of the power line is in close contact with the abutment wheel 31. When power lines of different sizes contact the abutment wheel 31, the edge of the power line is in close contact with the side wheel 32. The power line pushes the side wheel 32, which stretches the spring 35 through the connecting rod 34. The spring 35 deforms and applies the deformation force. On the connecting rod 34, the spring 35 pulls the connecting rod 34 and drives the side wheel 32 to move toward the power line to adapt to different power lines. The output end of the drive motor 14 drives the limit block 2 to rotate. The limit block 2 drives the corresponding abutment wheel 31 to move in a circle. During the movement, the power line is tensioned. The knob 22 is lifted up manually and rotated manually. The knob 22 drives the transmission sleeve 23 during rotation. The transmission sleeve 23 drives the gear 24. The gear 24 meshes with the rack 25. The rack 25 is meshed and drives the extension rod 21 to push and pull back and forth. The extension rod 21 drives the second mounting bracket 3 to move. During the movement of the second mounting bracket 3, the extension rod 21 is extended and contracted to different degrees under different tensions of the power line. After the extension rod 21 is adjusted, the knob 22 is pressed down and connected to the corresponding connecting hole 26 through the magnetic rod to limit the rotation of the gear 24.

[0034] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are protected by this utility model.

Claims

1. A power installation tensioning mechanism, characterized in that, include: The tensioning assembly is used to tension power lines. The tensioning assembly includes a base (1), a limiting frame (12), a limiting block (2), an extension rod (21), and an abutment wheel (31). The limiting frame (12) is symmetrically arranged on the base (1). The limiting block (2) is rotatably connected to the base (1). The extension rod (21) is symmetrically arranged on the limiting block (2), and the corresponding extension rod (21) is slidably connected to the limiting block (2). The corresponding abutment wheel (31) is elastically set to the extension rod (21).

2. The power installation tensioning mechanism according to claim 1, characterized in that, The base (1) is symmetrically provided with first mounting brackets (11), each first mounting bracket (11) is fixedly connected to the base (1), each limiting bracket (12) is fixedly connected to the corresponding first mounting bracket (11), each limiting bracket (12) is slidably connected with a blocking block (13), and the end of the blocking block (13) is magnetically connected to the wall of the limiting bracket (12).

3. The power installation tensioning mechanism according to claim 1, characterized in that, Each of the extension rods (21) is fixedly connected to a second mounting bracket (3), and each second mounting bracket (3) is symmetrically provided with a connecting block (33), and each connecting block (33) is fixedly connected to the corresponding second mounting bracket (3).

4. The power installation tensioning mechanism according to claim 3, characterized in that, Each of the connecting blocks (33) is movably connected to a side wheel (32), and an abutment wheel (31) is elastically connected between the side wheels (32). Each side wheel (32) has an arc-shaped chamfer at its end.

5. The power installation tensioning mechanism according to claim 3, characterized in that, Each of the abutting wheels (31) has a cavity, and a connecting rod (34) is slidably connected in each cavity. The connecting rod (34) is fixedly connected to the side wheel (32), and a spring (35) is provided between the cavity and the connecting rod (34). The end of each spring (35) is fixedly connected to the corresponding cavity and the connecting rod (34).

6. The power installation tensioning mechanism according to claim 1, characterized in that, Each of the extension rods (21) is fixedly connected to a rack (25), and a gear (24) meshes between the racks (25). A transmission sleeve (23) is fixedly connected to the gear (24), and each transmission sleeve (23) is rotatably connected to the limiting block (2).

7. The power installation tensioning mechanism according to claim 6, characterized in that, The limiting block (2) is provided with connecting holes (26) around its perimeter, and the ends of the knob (22) are symmetrically provided with magnetic rods, which are magnetically connected to the corresponding connecting holes (26).

8. The power installation tensioning mechanism according to claim 1, characterized in that, A drive motor (14) is provided between the base (1) and the limiting block (2). The drive motor (14) is fixedly connected to the base (1), and the limiting block (2) is fixedly connected to the output end of the drive motor (14).