Tabletting device with sterilization function for tableted candy processing
By designing a tableting device with sterilization function, and utilizing the combination of a dispersion sterilization unit and an ultraviolet sterilization lamp, the problem of insufficient ultraviolet irradiation in the production of compressed candy was solved, achieving a better sterilization effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG BINGXI BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-05
AI Technical Summary
In the current production process of compressed candy, the sterilization effect of ultraviolet irradiation on the finished candy is not good, resulting in incomplete sterilization.
A tableting device with sterilization function was designed, which includes a dispersion sterilization unit and a drive unit. Through the cooperation of reciprocating baffles and ultraviolet sterilization lamp, the candy is dispersed and slids down and sterilized by ultraviolet irradiation.
This effectively prevents candy from piling up, ensuring that each candy is fully exposed to ultraviolet light, thus improving the sterilization effect.
Smart Images

Figure CN224192846U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compressed candy processing technology, specifically a tableting device for compressed candy processing with sterilization function. Background Technology
[0002] Compressed candy is a type of solid candy made by directly pressing powdered or granular raw materials into tablets using a tablet press. It features regular shape, convenient portability, and controllable dosage, and is widely used in nutritional supplements, functional foods, and snack candies.
[0003] Sterilization of compressed candies needs to be carried out throughout the raw material processing, production process and finished product packaging. For example, raw materials are sterilized by irradiation or high-temperature instantaneous sterilization; the finished product after tableting is sterilized by ultraviolet irradiation (or ozone fumigation or microwave sterilization); and packaging materials (aluminum foil bags, bottles) are treated with ultraviolet light or ozone in advance during the packaging process.
[0004] Therefore, in order to achieve sufficient ultraviolet irradiation sterilization of the finished candy after compression, a tableting device with sterilization function is provided for processing tableted candy. Utility Model Content
[0005] The purpose of this invention is to provide a tableting device for processing tableted candies with sterilization function in order to achieve the purpose of sterilization of finished candies by ultraviolet irradiation.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a tableting device for processing tableted candy with sterilization function, comprising a support assembly consisting of a working platform, a fixed forming mold, and a discharge plate. The fixed forming mold is fixed to the inner side of the middle of the working platform, and the discharge plate is fixed to the inner side of the front end of the working platform. A feeding assembly is provided at the rear end of the working platform, and tableting assemblies are provided at positions corresponding to the fixed forming mold on the inner and outer sides of the working platform. The tableting assemblies are used to achieve tableting of the candy. The feeding assembly is used to provide raw materials to the fixed forming mold and push the formed candy to the discharge plate. Sterilization assemblies are provided at the upper and lower ends of the discharge plate, and the sterilization assemblies are used to sterilize the formed candy.
[0007] The sterilization assembly includes a dispersion sterilization unit and a drive unit;
[0008] The dispersion sterilization unit is used to disperse the candy and perform sterilization.
[0009] The drive unit is used to provide driving force for the operation of the dispersion sterilization unit.
[0010] As a further embodiment of this utility model: the dispersion sterilization unit includes a reciprocating baffle, a feeding port, a triangular feeding plate, and an ultraviolet sterilization lamp;
[0011] The reciprocating baffle is attached to the upper surface of the unloading plate and extends to both sides of the outside of the working platform. The reciprocating baffle is slidably connected to the unloading plate. The discharge port is opened on the lower surface of the reciprocating baffle and completely extends through both ends of the reciprocating baffle. Multiple discharge ports are evenly arranged along the long side of the reciprocating baffle. The triangular material-pulling plate is fixed to one end of the reciprocating baffle near the fixed forming mold and is distributed between the two discharge ports.
[0012] The ultraviolet sterilization lamp is fixed inside the working platform and above the unloading plate, and the ultraviolet sterilization lamp is distributed at the end of the reciprocating baffle away from the fixed forming mold.
[0013] The reciprocating baffle moves back and forth, causing the candy to slide down along multiple feeding ports to the area below the ultraviolet sterilization lamp, where it is sterilized by ultraviolet irradiation.
[0014] As a further embodiment of this utility model: the drive unit includes a connecting plate, a moving guide rod, a straight groove ring block, a reduction motor, a turntable, and an eccentric column;
[0015] The connecting plates are symmetrically fixed on both sides of the reciprocating baffle. The moving guide rods are respectively fixed on the side of the two connecting plates near the working platform and penetrate the working platform. The straight groove ring blocks are distributed on the inner side of the working platform and are fixedly connected to the two moving guide rods. The moving guide rods and straight groove ring blocks are distributed below the unloading plate.
[0016] The geared motor is mounted on the inside of the work platform via a bracket. The turntable is fixed to the output end of the geared motor. The eccentric column is fixed at the eccentric position on the end face of the geared motor, and the eccentric column extends through the straight groove ring block.
[0017] The eccentric column is driven to move in a circular motion by a geared motor, which is used to realize the horizontal reciprocating movement of the straight groove ring block, the moving guide rod, the connecting plate, and the reciprocating baffle as a whole.
[0018] As a further improvement of this utility model: two inclined guide plates are symmetrically fixed on the upper surface of the unloading plate, and the inclined guide plates are attached to the end of the reciprocating baffle that is close to the fixed forming mold.
[0019] As a further embodiment of this utility model: the tablet pressing assembly includes a second hydraulic push rod, an upper pressing mold, a concave arm, a lower ejector mold, a limiting guide rod, a fixed side plate, an L-shaped limiting seat, and a lower limiting seat;
[0020] The second hydraulic push rod is provided in four pairs and is symmetrically fixed on both sides of the outer wall of the working platform. The upper pressing mold is distributed above the fixed forming mold and is fixedly connected to the output end of the four second hydraulic push rods.
[0021] The lower ejector mold is inserted into the forming hole of the fixed forming mold from below. Limiting guide rods are connected to both sides of the lower ejector mold. The L-shaped limiting seat is fixed to the upper surface of the work platform. The lower limiting seat is fixed to one side of the work platform. The limiting guide rod extends through the L-shaped limiting seat and the lower limiting seat and is slidably connected to the L-shaped limiting seat and the lower limiting seat.
[0022] The fixed side plate is fixed to the middle of both sides of the lower top mold and extends through to the outside of the working platform. The concave arm is fixed to the middle of both sides of the upper pressure mold and extends downward to fit onto the outside of the lower top mold.
[0023] As a further embodiment of this utility model: the feeding assembly includes a first hydraulic push rod, a connecting rod, and a feeding frame;
[0024] The first hydraulic push rod is installed on the lower inner surface of the rear end of the working platform. The output end of the first hydraulic push rod extends to the outside of the rear end of the working platform and is connected to the connecting rod. The feeding frame is attached to the upper inner surface of the rear end of the working platform and is connected to one end of the connecting rod.
[0025] Compared with the prior art, the beneficial effects of this utility model are:
[0026] By setting up a sterilization component, the candy can be made to pass downwards in an "S" shape through the area below the ultraviolet sterilization lamp 410, thus achieving ultraviolet irradiation sterilization. The "S"-shaped downward movement of the shaped candy can effectively prevent the candy from piling up and affecting the irradiation sterilization process. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of this utility model;
[0028] Figure 2 This is a cross-sectional view of the inner structure of the working platform of this utility model;
[0029] Figure 3 This is a schematic diagram of the tablet compression assembly of this utility model;
[0030] Figure 4 This is a disassembled schematic diagram of some parts of the sterilization component of this utility model;
[0031] Figure 5 This is a schematic diagram of the feeding component structure of this utility model.
[0032] In the diagram: 1. Support assembly; 101. Working platform; 102. Fixed forming mold; 103. Unloading plate; 104. Inclined guide plate; 2. Feeding assembly; 201. First hydraulic push rod; 202. Connecting rod; 203. Feeding frame; 3. Tableting assembly; 301. Second hydraulic push rod; 302. Upper pressing mold; 303. Concave arm; 304. Lower ejector mold; 305. Limiting guide rod; 306. Fixed side plate; 307. L-shaped limiting seat; 308. Lower limiting seat; 4. Sterilization assembly; 401. Reciprocating baffle; 402. Discharge port; 403. Triangular material feeding plate; 404. Connecting plate; 405. Moving guide rod; 406. Straight groove ring block; 407. Gear motor; 408. Turntable; 409. Eccentric column; 410. Ultraviolet sterilization lamp. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Please see Figures 1-4 In this embodiment of the present invention, a tableting device for processing tableted candy with sterilization function includes a support assembly 1 consisting of a working platform 101, a fixed forming mold 102, and a discharge plate 103. The fixed forming mold 102 is fixed to the inner side of the middle part of the working platform 101, and the discharge plate 103 is fixed to the inner side of the front end of the working platform 101. A feeding assembly 2 is provided at the rear end of the working platform 101. A tableting assembly 3 is provided at the inner and outer sides of the working platform 101 corresponding to the fixed forming mold 102. The tableting assembly 3 is used to realize the tableting of candy. The feeding assembly 2 is used to provide raw materials to the fixed forming mold 102 and push the formed candy to the discharge plate 103. A sterilization assembly 4 is provided at the upper and lower ends of the discharge plate 103. The sterilization assembly 4 is used to sterilize the formed candy.
[0035] Sterilization component 4 includes a dispersion sterilization unit and a drive unit;
[0036] The dispersion sterilization unit is used to disperse the candies and perform sterilization operations;
[0037] The drive unit provides the driving force for the operation of the dispersion sterilization unit;
[0038] The dispersed sterilization unit includes a reciprocating baffle 401, a feeding port 402, a triangular feeding plate 403, and an ultraviolet sterilization lamp 410;
[0039] The reciprocating baffle 401 is attached to the upper surface of the unloading plate 103 and extends to both sides of the outside of the working platform 101. The reciprocating baffle 401 is slidably connected to the unloading plate 103. The discharge port 402 is opened on the lower surface of the reciprocating baffle 401 and completely extends through both ends of the reciprocating baffle 401. Multiple discharge ports 402 are evenly arranged along the long side of the reciprocating baffle 401. The triangular material-pulling plate 403 is fixed to one end of the reciprocating baffle 401 near the fixed forming mold 102 and is distributed between the two discharge ports 402.
[0040] The ultraviolet sterilization lamp 410 is fixed inside the working platform 101 and above the unloading plate 103, and the ultraviolet sterilization lamp 410 is distributed at the end of the reciprocating baffle 401 away from the fixed forming mold 102.
[0041] The reciprocating baffle 401 moves back and forth to disperse and slide down along multiple feeding ports 402 to below the ultraviolet sterilization lamp 410, where the ultraviolet sterilization lamp 410 is used to sterilize the candy by ultraviolet irradiation.
[0042] The drive unit includes a connecting plate 404, a moving guide rod 405, a straight groove ring block 406, a geared motor 407, a turntable 408, and an eccentric column 409;
[0043] The connecting plates 404 are symmetrically fixed on both sides of the reciprocating baffle 401. The moving guide rods 405 are respectively fixed on the side of the two connecting plates 404 near the working platform 101 and pass through the working platform 101. The straight groove ring blocks 406 are distributed on the inner side of the working platform 101 and are fixedly connected to the two moving guide rods 405. The moving guide rods 405 and the straight groove ring blocks 406 are distributed below the unloading plate 103.
[0044] The geared motor 407 is mounted on the inner side of the work platform 101 by a bracket, the turntable 408 is fixed to the output end of the geared motor 407, and the eccentric column 409 is fixed at the eccentric position on the end face of the geared motor 407, and the eccentric column 409 extends through the straight groove ring block 406.
[0045] The eccentric column 409 is driven to move in a circular motion by the geared motor 407, which is used to realize the horizontal reciprocating movement of the straight groove ring block 406, the moving guide rod 405, the connecting plate 404, and the reciprocating baffle 401 as a whole.
[0046] The feeding assembly 2 includes a first hydraulic push rod 201, a connecting rod 202, and a feeding frame 203;
[0047] The first hydraulic push rod 201 is installed on the lower inner surface of the rear end of the working platform 101. The output end of the first hydraulic push rod 201 extends to the outside of the rear end of the working platform 101 and is connected to the connecting rod 202. The loading frame 203 is attached to the upper inner surface of the rear end of the working platform 101 and is connected to one end of the connecting rod 202.
[0048] In this embodiment: When this tableting device is in use, after the tableting assembly 3 completes a single candy forming, the first hydraulic push rod 201 moves to push the feeding frame 203 to the upper surface of the fixed forming mold 102. During this process, the formed candy can be pushed onto the unloading plate 103. At the same time, the raw material inside the feeding frame 203 can perform a feeding operation on the fixed forming mold 102. Afterward, the first hydraulic push rod 201 moves in a direction to drive the feeding frame 203 to reset, and the tableting assembly 3 runs again to perform a second tableting. This repeated operation can realize the continuous production of tableted candy.
[0049] The shaped candies pushed onto the unloading plate 103 are intercepted by the reciprocating baffle 401. Some of the shaped candies will continue to slide down through the discharge port 402. At this time, the reduction motor 207 is started, which drives the turntable 408 to rotate. The turntable 408 drives the eccentric column 409 to rotate in a circle. The rotating eccentric column 409 moves inside the straight groove ring block 406, which can drive the straight groove ring block 406, the moving guide rod 205, the connecting plate 404, and the reciprocating baffle 401 to move back and forth as a whole. In this way, the shaped candies that slide out through the discharge port 402 can slide down in an "S" shaped trajectory. (It should be noted that during the reciprocating movement of the triangular material-pushing plate 403, it is used to push the shaped candies on the unloading plate 103 to slide down to the discharge port 402, so as to ensure that the shaped candies slide down smoothly.)
[0050] At the same time, the ultraviolet sterilization lamp 410 is always running. When the shaped candy slides down in an "S" shaped trajectory and passes under the ultraviolet sterilization lamp 410, the ultraviolet light irradiation sterilization operation is achieved. The "S" shaped downward sliding operation of the shaped candy can effectively avoid the candy from piling up together and affecting the irradiation sterilization operation.
[0051] Please refer to this carefully. Figure 1 Two inclined guide plates 104 are symmetrically fixed on the upper surface of the unloading plate 103. The inclined guide plates 104 are attached to the end of the reciprocating baffle 401 near the fixed forming mold 102.
[0052] In this embodiment, the inclined guide plate 104 is used to guide the shaped candy to converge towards the center so that it can be contacted and moved by the triangular push plate 403, thus avoiding candy residue on the unloading plate 103.
[0053] Please refer to this carefully. Figures 1-3 The tablet compression assembly 3 includes a second hydraulic push rod 301, an upper pressing mold 302, a concave arm 303, a lower ejector mold 304, a limiting guide rod 305, a fixed side plate 306, an L-shaped limiting seat 307, and a lower limiting seat 308.
[0054] Four second hydraulic push rods 301 are provided and are symmetrically fixed on both sides of the outer wall of the work platform 101 in pairs. The upper pressing mold 302 is distributed above the fixed forming mold 102 and is fixedly connected to the output end of the four second hydraulic push rods 301.
[0055] The lower ejector mold 304 is inserted into the forming hole of the fixed forming mold 102 from below. Limiting guide rods 305 are connected to both sides of the lower ejector mold 304. The L-shaped limiting seat 307 is fixed to the upper surface of the work platform 101. The lower limiting seat 308 is fixed to one side of the work platform 101. The limiting guide rod 305 extends through the L-shaped limiting seat 307 and the lower limiting seat 308 and is slidably connected to the L-shaped limiting seat 307 and the lower limiting seat 308.
[0056] The fixed side plate 306 is fixed to the middle of both sides of the lower top mold 304 and extends through to the outside of the working platform 101. The concave arm 303 is fixed to the middle of both sides of the upper pressure mold 302 and extends downward to fit onto the outside of the lower top mold 304.
[0057] In this embodiment: when the feeding frame 203 moves above the fixed forming mold 102 to push the formed candy, the second hydraulic push rod 301 can be activated. Initially, the second hydraulic push rod 301 drives the upper pressing mold 302 to move down a small section. At this time, the concave arm 303 moves down to release the pull on the fixed side plate 306. Its lower push mold 304, limit guide rod 305, and fixed side plate 306 move down synchronously (it should be noted that the limit guide rod 305 is located in the middle of the L-shaped limit seat 307 and the lower limit seat 308 and a limit ring block is fixed thereon. When the limit guide rod 305 moves up and down, it contacts the L-shaped limit seat 307 and the lower limit seat 308 through the limit ring block to achieve up and down movement limit). When the lower push mold 304 moves down, the raw material inside the feeding frame 203 falls into the forming hole of the fixed forming mold 102.
[0058] Afterwards, the first hydraulic push rod 201 drives the feeding frame 203 to reset. Then, the second hydraulic push rod 301 runs again to drive the upper pressing mold 302 to move down. The bottom die head of the upper pressing mold 302 is inserted into the forming hole of the fixed forming mold 102 to press the raw material, thus completing the tableting operation.
[0059] Afterwards, the second hydraulic push rod 301 resets and drives the upper pressing mold 302 to reset to the initial position. During this process, the concave arm 303 pulls the fixed side plate 306 and the upper mold 304 to move upward as a whole. The upper mold 304 pushes the molded candy inside the molding hole out to the top of the fixed molding mold 102.
[0060] Repeat the above steps to achieve continuous molding of the compressed candy.
[0061] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A tableting device for processing tableted candy with sterilization function, comprising a support assembly (1) consisting of a working platform (101), a fixed forming mold (102), and a discharge plate (103), wherein the fixed forming mold (102) is fixed to the inner side of the middle part of the working platform (101), the discharge plate (103) is fixed to the inner side of the front end of the working platform (101), a feeding assembly (2) is provided at the rear end of the working platform (101), and tableting assemblies (3) are provided at positions corresponding to the fixed forming mold (102) on the inner and outer sides of the working platform (101), wherein the tableting assembly (3) is used to realize the tableting of candy, and the feeding assembly (2) is used to provide raw materials to the fixed forming mold (102) and push the formed candy to the discharge plate (103), characterized in that, The upper and lower ends of the unloading plate (103) are provided with sterilization components (4), which are used to sterilize the formed candy. The sterilization component (4) includes a dispersion sterilization unit and a drive unit; The dispersion sterilization unit is used to disperse the candy and perform sterilization. The drive unit is used to provide driving force for the operation of the dispersion sterilization unit.
2. The tableting device for processing tableted candy with sterilization function according to claim 1, characterized in that, The dispersion sterilization unit includes a reciprocating baffle (401), a feeding port (402), a triangular feeding plate (403), and an ultraviolet sterilization lamp (410). The reciprocating baffle (401) is attached to the upper surface of the unloading plate (103) and extends to both sides of the outside of the working platform (101). The reciprocating baffle (401) is slidably connected to the unloading plate (103). The discharge port (402) is opened on the lower surface of the reciprocating baffle (401) and completely extends through both ends of the reciprocating baffle (401). Multiple discharge ports (402) are evenly arranged along the long side of the reciprocating baffle (401). The triangular material-pulling plate (403) is fixed to one end of the reciprocating baffle (401) near the fixed forming mold (102) and distributed between the two discharge ports (402). The ultraviolet sterilization lamp (410) is fixed inside the working platform (101) and located above the unloading plate (103), and the ultraviolet sterilization lamp (410) is distributed at the end of the reciprocating baffle (401) away from the fixed forming mold (102). The reciprocating baffle (401) moves back and forth, causing the candy to slide down along multiple feeding ports (402) to the underside of the ultraviolet sterilization lamp (410), where the ultraviolet sterilization lamp (410) is used to sterilize the candy by ultraviolet irradiation.
3. The tableting device for processing tableted candy with sterilization function according to claim 1, characterized in that, The drive unit includes a connecting plate (404), a moving guide rod (405), a straight groove ring block (406), a geared motor (407), a turntable (408), and an eccentric column (409). The connecting plate (404) is symmetrically fixed on both sides of the reciprocating baffle (401). The moving guide rod (405) is fixed on the side of the two connecting plates (404) near the working platform (101) and passes through the working platform (101). The straight groove ring block (406) is distributed on the inner side of the working platform (101) and is fixedly connected to the two moving guide rods (405). The moving guide rod (405) and the straight groove ring block (406) are distributed below the unloading plate (103). The geared motor (407) is mounted on the inside of the working platform (101) by a bracket. The turntable (408) is fixed to the output end of the geared motor (407). The eccentric column (409) is fixed at the eccentric position on the end face of the geared motor (407), and the eccentric column (409) extends through the straight groove ring block (406). The eccentric column (409) is driven to rotate by the geared motor (407) to realize the horizontal reciprocating movement of the straight groove ring block (406), the moving guide rod (405), the connecting plate (404), and the reciprocating baffle (401) as a whole.
4. A tableting device for processing tableted candy with sterilization function according to claim 2, characterized in that, Two inclined guide plates (104) are symmetrically fixed on the upper surface of the unloading plate (103). The inclined guide plates (104) are attached to one end of the reciprocating baffle (401) near the fixed forming mold (102).
5. A tableting device for processing tableted candy with sterilization function according to claim 1, characterized in that, The tablet pressing assembly (3) includes a second hydraulic push rod (301), an upper pressing mold (302), a concave arm (303), a lower ejector mold (304), a limiting guide rod (305), a fixed side plate (306), an L-shaped limiting seat (307), and a lower limiting seat (308). The second hydraulic push rod (301) is provided in four pairs and is symmetrically fixed on both sides of the outer wall of the work platform (101). The upper pressing mold (302) is distributed above the fixed forming mold (102) and is fixedly connected to the output end of the four second hydraulic push rods (301). The lower mold (304) is inserted into the forming hole of the fixed forming mold (102) from below. Limiting guide rods (305) are connected to both sides of the lower mold (304). The L-shaped limiting seat (307) is fixed to the upper surface of the working platform (101). The lower limiting seat (308) is fixed to one side of the working platform (101). The limiting guide rod (305) extends through the L-shaped limiting seat (307) and the lower limiting seat (308) and is slidably connected to the L-shaped limiting seat (307) and the lower limiting seat (308). The fixed side plate (306) is fixed to the middle of both sides of the lower top mold (304) and extends through to the outside of the working platform (101). The concave arm (303) is fixed to the middle of both sides of the upper pressure mold (302) and extends downward to fit onto the outside of the lower top mold (304).
6. A tableting device for processing tableted candy with sterilization function according to claim 1, characterized in that, The feeding assembly (2) includes a first hydraulic push rod (201), a connecting rod (202), and a feeding frame (203); The first hydraulic push rod (201) is installed on the lower inner surface of the rear end of the working platform (101). The output end of the first hydraulic push rod (201) extends to the outside of the rear end of the working platform (101) and is connected to the connecting rod (202). The loading frame (203) is attached to the upper inner surface of the rear end of the working platform (101) and is connected to one end of the connecting rod (202).