Steel wire preheating device

Abstract

The utility model discloses a steel wire preheating device which comprises a workbench, one side of the top of the workbench is fixedly connected with two symmetrically-arranged supporting columns respectively, the tops of the supporting columns are provided with sliding openings respectively, sliding blocks are clamped in the sliding openings respectively in a sliding mode, and the top ends of the sliding blocks are fixedly connected with one ends of springs respectively. The other ends of the springs are fixedly connected with the inner walls of the tops of the sliding openings correspondingly, the two sliding blocks are rotationally connected with the two sides of an upper roller body correspondingly, a lower roller body is movably arranged at the bottom of the upper roller body, the two sides of the lower roller body are rotationally connected with the bottoms of the supporting columns correspondingly, and one side of the upper roller body and one side of the lower roller body are fixedly connected with adjustable transmission assemblies correspondingly. One end of the lower roller body is coaxially and fixedly connected with one end of a transmission shaft, the transmission shaft is in transmission connection with a servo motor through a transmission wheel matched with a transmission belt, and the servo motor is fixedly mounted at the top of the workbench; a steel wire needing to be preheated penetrates through the high-frequency induction coil, the high-frequency induction heating machine is matched with the high-frequency induction coil to preheat the steel wire, the heating speed is high, and the heating efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of steel wire heating technology, specifically a steel wire preheating device. Background Technology

[0002] Heat treatment of steel wire is a very important process in steel wire processing. After heat treatment, the steel wire regains the conditions that are conducive to cold drawing. Heat treatment can restore the internal structure of the steel wire, so that it can be drawn again. This makes it less prone to breakage and can achieve the required strength.

[0003] A steel wire preheating device disclosed in Chinese Patent No. CN222551708U includes: a positioning plate, with clamping components provided at the middle positions of the left and right sides of the upper surface of the positioning plate, and a moving component provided inside the front end of the positioning plate, with a positioning piece connected to the upper end of the moving component. The serrated structure can increase the friction between the clamping strip and the steel wire, making the clamping more stable.

[0004] Although the device achieves preheating of the steel wire, it only heats the steel wire with the flame from the blowtorch. The heating effect is poor on the side of the steel wire away from the blowtorch, and the heating is not uniform enough. Therefore, we propose a steel wire preheating device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a steel wire preheating device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel wire preheating device, comprising a workbench, two symmetrically arranged support columns fixedly connected to one side of the top of the workbench, each support column having a sliding opening at its top, a slider being slidably engaged within the sliding opening, one end of a spring fixedly connected to the top of each slider, and the other end of the spring fixedly connected to the inner wall of the top of the sliding opening, the two sliders being rotatably connected to both sides of an upper roller, a lower roller being movably disposed at the bottom of the upper roller, the bottom of the support columns being rotatably connected to both sides of the lower roller, an adjustable transmission assembly fixedly connected to one side of the upper and lower rollers, one end of the lower roller being coaxially fixedly connected to one end of a transmission shaft, the transmission shaft being connected to a servo motor via a transmission wheel and a transmission belt, and the servo motor being fixedly mounted on the top of the workbench;

[0007] A support base is fixedly installed on the other side of the top of the workbench. Guide seats for the workbench are respectively provided on both sides of the support base. A high-frequency induction coil is fixedly connected to the top of the support base. The high-frequency induction coil is electrically connected to a high-frequency induction heater. The high-frequency induction heater is located on one side of the workbench.

[0008] Preferably, the top of the guide seat is provided with guide holes, and wear-resistant rings are fixedly sleeved in the guide holes.

[0009] Preferably, the two guide holes are coaxially arranged.

[0010] Preferably, the outer walls of the upper roller and the lower roller are respectively provided with anti-slip textures.

[0011] Preferably, the adjustable transmission assembly includes an upper gear, a transmission connecting rod, a first transmission gear, a second transmission gear, an adjusting connecting rod, and a driving gear. The upper gear is fixedly sleeved on one side of the upper roller body, the upper gear meshes with one side of the first transmission gear, the other side of the first transmission gear meshes with one side of the second transmission gear, the other side of the second transmission gear meshes with the driving gear, and the driving gear is fixedly sleeved on one side of the lower roller body.

[0012] Preferably, one end of the transmission link is hinged to one side of the upper roller body, the other end of the transmission link is hinged to one end of the adjusting link, the other end of the adjusting link is hinged to one side of the lower roller body, the middle of the transmission link is rotatably connected to a first transmission gear, and the hinge point of the transmission link and the adjusting link is rotatably connected to a second transmission gear. The upper gear and the driving gear have the same structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the steel wire that needs to be preheated passes through the high-frequency induction coil, and the high-frequency induction heating machine, in conjunction with the high-frequency induction coil, preheats the steel wire. The heating speed is fast, the efficiency is high, and the heating temperature is uniform, avoiding local overheating or underheating; the upper roller and the lower roller transport the steel wire that needs to be preheated, reducing manual intervention. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective.

[0016] In the diagram: 1. Workbench; 2. Guide seat; 21. Guide hole; 3. Support seat; 4. High-frequency induction coil; 5. High-frequency induction heater; 6. Support column; 7. Slide chute; 8. Slider; 9. Spring; 10. Upper roller body; 11. Lower roller body; 12. Adjustable transmission assembly; 121. Upper gear; 122. Transmission link; 123. Transmission gear one; 124. Transmission gear two; 125. Adjustment link; 126. Drive gear; 13. Servo motor; 14. Transmission shaft. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1

[0019] Reference Figure 1 , 2 This is the first embodiment of the present invention. This embodiment provides a wire preheating device, including a workbench 1. Two symmetrically arranged support columns 6 are fixedly connected to one side of the top of the workbench 1. The top of the support columns 6 is provided with a sliding opening 7. The sliding opening 7 is slidably engaged with a slider 8. The top of the slider 8 is fixedly connected to one end of a spring 9. The other end of the spring 9 is fixedly connected to the top inner wall of the sliding opening 7. The two sliders 8 are rotatably connected to the two sides of the upper roller body 10. The bottom of the upper roller body 10 is movably provided with a lower roller body 11. The two sides of the lower roller body 11 are rotatably connected to the bottom of the support columns 6. One side of the upper roller body 10 and the lower roller body 11 are fixedly connected to an adjustable transmission assembly 12. One end of the lower roller body 11 is coaxially fixedly connected to one end of a transmission shaft 14. The transmission shaft 14 is connected to a servo motor 13 through a transmission wheel and a transmission belt. The servo motor 13 is fixedly installed on the top of the workbench 1.

[0020] A support base 3 is fixedly installed on the other side of the top of the workbench 1. Guide seats 2 that are fixed to the workbench 1 are respectively provided on both sides of the support base 3. A high-frequency induction coil 4 is fixedly connected to the top of the support base 3. The high-frequency induction coil 4 is electrically connected to the high-frequency induction heater 5. The high-frequency induction heater 5 is located on one side of the workbench 1.

[0021] The steel wire that needs to be preheated passes through Figure 1 The rightmost guide seat 2 limits and guides the steel wire, allowing it to smoothly pass through the high-frequency induction coil 4. The high-frequency induction heating machine 5 is a model XJH-45KW, with a pre-set heating temperature. When the steel wire passes through the high-frequency induction coil 4, it undergoes preheating treatment, resulting in fast heating speed, high efficiency, and uniform heating temperature, avoiding localized overheating or underheating. After preheating, the steel wire then... Figure 1The left guide seat 2 limits and guides the steel wire, which is inserted between the upper roller body 10 and the lower roller body 11. The upper roller body 10, through the elastic force of the spring 9, cooperates with the lower roller body 11 to transmit the steel wire. The servo motor 13 is powered on in advance and drives the transmission shaft 14 to rotate. The transmission shaft 14 drives the lower roller body 11 to rotate. The lower roller body 11, in conjunction with the adjustable transmission component 12, drives the upper roller body 10 to rotate, thereby realizing the conveying of the steel wire, reducing manual intervention and improving the preheating efficiency of the steel wire.

[0022] Example 2

[0023] Reference Figure 1-2 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, the top of the guide seat 2 is provided with guide holes 21 respectively. Wear-resistant rings are fixedly sleeved in the guide holes 21 respectively. The steel wire passes through the guide holes 21 of the two guide seats 2 respectively to limit and guide the steel wire.

[0024] Furthermore, the two guide holes 21 are coaxially arranged, which makes the steel wire more stable when passing through.

[0025] Specifically, the outer walls of the upper roller body 10 and the lower roller body 11 are respectively provided with anti-slip textures, which improve the anti-slip performance of the steel wire transmission.

[0026] Specifically, the adjustable transmission assembly 12 includes an upper gear 121, a transmission connecting rod 122, a first transmission gear 123, a second transmission gear 124, an adjusting connecting rod 125, and a driving gear 126. The upper gear 121 is fixedly sleeved on one side of the upper roller body 10. The upper gear 121 meshes with one side of the first transmission gear 123. The other side of the first transmission gear 123 meshes with one side of the second transmission gear 124. The other side of the second transmission gear 124 meshes with the driving gear 126. The driving gear 126 is fixedly sleeved on one side of the lower roller body 11.

[0027] Furthermore, one end of the transmission link 122 is hinged to one side of the upper roller body 10, and the other end of the transmission link 122 is hinged to one end of the adjusting link 125. The other end of the adjusting link 125 is hinged to one side of the lower roller body 11. The middle part of the transmission link 122 is rotatably connected to the first transmission gear 123. The hinge point of the transmission link 122 and the adjusting link 125 is rotatably connected to the second transmission gear 124. The upper gear 121 and the driving gear 126 have the same structure.

[0028] When the servo motor 13 is powered on, it drives the transmission shaft 14 to rotate. The transmission shaft 14 then drives the lower roller 11 to rotate. The lower roller 11, in conjunction with the adjustable transmission assembly 12, drives the upper roller 10 to rotate. Figure 2As shown, the lower roller 11 drives the drive gear 126 to rotate clockwise, the drive gear 126 drives the meshing transmission gear 124 to rotate counterclockwise, the transmission gear 124 drives the meshing transmission gear 123 to rotate clockwise, the transmission gear 123 drives the meshing upper gear 121 to rotate counterclockwise, and the upper gear 121 drives the fixed upper roller 10 to rotate counterclockwise, thereby realizing the conveying of steel wire.

[0029] Example 3

[0030] Reference Figure 1-2 This is the third embodiment of the present invention. This embodiment is based on the above two embodiments. In use, the steel wire that needs to be preheated passes through... Figure 1 The guide hole 21 of the rightmost guide seat 2, through which the steel wire is guided, allows it to smoothly pass through the high-frequency induction coil 4. The high-frequency induction heating machine 5 is a model XJH-45KW high-frequency induction heating machine, with a pre-set heating temperature. When the steel wire passes through the high-frequency induction coil 4, it undergoes preheating treatment, resulting in fast heating speed, high efficiency, and uniform heating temperature, avoiding local overheating or underheating. After preheating, the steel wire then passes through... Figure 1 The guide hole 21 of the left guide seat 2 is used for limiting and guiding, and it passes between the upper roller body 10 and the lower roller body 11. The upper roller body 10, under the action of the spring force of the spring 9, cooperates with the lower roller body 11 to transmit the steel wire. The servo motor 13 is powered on in advance, and the servo motor 13 drives the transmission shaft 14 to rotate. The transmission shaft 14 drives the lower roller body 11 to rotate. The lower roller body 11, in conjunction with the adjustable transmission component 12, drives the upper roller body 10 to rotate. Figure 2 As shown, the lower roller 11 drives the drive gear 126 to rotate clockwise, the drive gear 126 drives the meshing transmission gear 124 to rotate counterclockwise, the transmission gear 124 drives the meshing transmission gear 123 to rotate clockwise, the transmission gear 123 drives the meshing upper gear 121 to rotate counterclockwise, and the upper gear 121 drives the fixed upper roller 10 to rotate counterclockwise, thereby realizing the conveying of steel wire, reducing manual intervention and improving the preheating efficiency of steel wire.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire preheating device, comprising a workbench (1), characterized in that: Two symmetrically arranged support columns (6) are fixedly connected to one side of the top of the workbench (1). The top of the support columns (6) is provided with a sliding opening (7). The sliding opening (7) is used to slide and engage sliders (8). The top of the sliders (8) is fixedly connected to one end of a spring (9). The other end of the spring (9) is fixedly connected to the inner wall of the top of the sliding opening (7). The two sliders (8) are rotatably connected to the two sides of the upper roller (10). The bottom of the upper roller (10) is movably provided with a lower roller (11). The two sides of the lower roller (11) are rotatably connected to the bottom of the support column (6). One side of the upper roller (10) and the lower roller (11) are fixedly connected to an adjustable transmission assembly (12). One end of the lower roller (11) is coaxially fixedly connected to one end of a transmission shaft (14). The transmission shaft (14) is connected to a servo motor (13) through a transmission wheel and a transmission belt. The servo motor (13) is fixedly installed on the top of the workbench (1). A support base (3) is fixedly installed on the other side of the top of the workbench (1). Guide seats (2) of the workbench (1) are respectively provided on both sides of the support base (3). A high-frequency induction coil (4) is fixedly connected to the top of the support base (3). The high-frequency induction coil (4) is electrically connected to a high-frequency induction heater (5). The high-frequency induction heater (5) is located on one side of the workbench (1).

2. The wire preheating device according to claim 1, characterized in that: The top of the guide seat (2) is provided with guide holes (21), and wear-resistant rings are fixedly sleeved in the guide holes (21).

3. The wire preheating device according to claim 2, characterized in that: The two guide holes (21) are coaxially arranged.

4. The wire preheating device according to claim 1, characterized in that: The outer walls of the upper roller (10) and the lower roller (11) are respectively provided with anti-slip textures.

5. The wire preheating device according to claim 1, characterized in that: The adjustable transmission assembly (12) includes an upper gear (121), a transmission link (122), a first transmission gear (123), a second transmission gear (124), an adjusting link (125), and a drive gear (126). The upper gear (121) is fixedly sleeved on one side of the upper roller body (10). The upper gear (121) meshes with one side of the first transmission gear (123). The other side of the first transmission gear (123) meshes with one side of the second transmission gear (124). The other side of the second transmission gear (124) meshes with the drive gear (126). The drive gear (126) is fixedly sleeved on one side of the lower roller body (11).

6. The wire preheating device according to claim 5, characterized in that: One end of the upper roller (10) is hinged to one end of the transmission link (122), the other end of the transmission link (122) is hinged to one end of the adjusting link (125), the other end of the adjusting link (125) is hinged to one end of the lower roller (11), the middle part of the transmission link (122) is rotatably connected to the first transmission gear (123), the hinge point of the transmission link (122) and the adjusting link (125) is rotatably connected to the second transmission gear (124), and the upper gear (121) and the driving gear (126) have the same structure.

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