Mixture aging device for sludge ceramsite production
By using atomizers and related devices in combination, the problem of uneven moisture distribution in the production of sludge ceramsite was solved, achieving uniform moisture distribution within the sludge ceramsite and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YUNGANG ENVIRONMENTAL RESTORATION CO LTD
- Filing Date
- 2024-12-26
- Publication Date
- 2026-05-05
AI Technical Summary
Existing sludge ceramsite production mixing and aging equipment has uneven moisture distribution, which affects product quality.
The use of atomizers, atomizing nozzles, fans, fan blades, atomizing air vents, handles, mixed material placement trays, rollers, ceramsite support platforms, air vents, air return vents, one-way check valves, return water troughs, and one-way water stop valves ensures that moisture is evenly distributed during the aging process of sludge ceramsite.
This method achieves uniform moisture distribution in sludge ceramsite during the aging process, thereby improving product quality.
Smart Images

Figure CN224197006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmental protection, and in particular to a mixed material aging device for the production of sludge ceramsite. Background Technology
[0002] The purpose of the mixed material aging device used in the production of sludge ceramsite is to improve the aging and moisture retention of sludge ceramsite, ensuring that the moisture is more evenly distributed inside the material during the aging process.
[0003] Existing aging devices for sludge ceramsite production simply place the mixed raw materials on a shelf and then lift each layer of material using a motor. While this saves manpower and is easy to implement, it does not consider the moisture retention of the mixed raw materials, which is detrimental to the uniform distribution of moisture within the mixture. For example, a Chinese patent discloses an "aging device for producing plastering gypsum" with application number "CN201922401235.2". This device simply places the mixed raw materials on a shelf and then lifts each layer of material using a motor. While this saves manpower, it does not retain the moisture of the mixed raw materials, which may result in uneven moisture distribution. After aging, moisture will slowly migrate between particles, resulting in poor plasticity of the raw material and seriously affecting product quality. Utility Model Content
[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a mixed material aging device for the production of sludge ceramsite. Through the coordinated use of the above devices, including an atomizer, atomizing nozzle, fan, fan blade, atomizing air vent, handle, mixed material placement tray, rollers, ceramsite support platform, air vent, air return vent, one-way check valve, return water trough, and one-way water stop valve, the mixed material aging device for the production of sludge ceramsite can ensure the aging and moisture retention of sludge ceramsite, and ensure that the moisture is more evenly distributed inside the material during the aging process.
[0005] This utility model also provides a mixed material aging device for sludge ceramsite production, comprising: a handle; a mixed material placement tray fixedly connected to the inner surface of the handle; a roller rotatably connected to the lower surface of the mixed material placement tray; a roller shaft rotatably connected to the inner surface of the roller; a roller support column penetrating the side surface of the roller shaft; the roller shaft and roller support column being tightly connected; a ceramsite support platform fixedly connected to the lower surface of the roller support column; an air vent provided inside the ceramsite support platform; a ceramsite support column fixedly connected to the side surface of the ceramsite support platform; an aging chamber wall fixedly connected to the side surface of the ceramsite support column; and an atomizing air vent provided inside the aging chamber wall.
[0006] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein an atomizing chamber is fixedly connected to the outer surface of the aging chamber wall, and a fan mounting bracket is fixedly connected to the inner surface of the atomizing chamber.
[0007] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein a fan is fixedly connected to the inner surface of the fan mounting frame, and a fan blade is rotatably connected to the output end of the fan.
[0008] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein a moisture-proof support platform is fixedly connected to the lower surface of the atomization chamber, a steam storage chamber wall is fixedly connected to the upper surface of the moisture-proof support platform, and a steam chamber is provided inside the steam storage chamber wall.
[0009] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein an atomizer is fixedly connected to the upper surface of the wall of the steam storage chamber, and an atomizing nozzle is fixedly connected to the upper surface of the atomizer.
[0010] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein an atomizing chamber shell is fixedly connected to the side surface of the steam storage chamber wall, and a steam input pipe passes through the interior of the steam storage chamber wall and the atomizing chamber shell, and the steam input pipe connects the steam storage chamber wall and the atomizing chamber shell.
[0011] According to the present invention, a mixed material aging device for sludge ceramsite production is provided inside the aging chamber wall. A ceramsite aging chamber is provided inside the ceramsite aging chamber, the moisture-proof support platform and the steam storage chamber wall. A return water tank is provided inside the ceramsite aging chamber, the moisture-proof support platform and the steam storage chamber wall. The return water tank connects the ceramsite aging chamber, the moisture-proof support platform and the steam storage chamber wall. A one-way stop valve is tightly connected to the inner surface of the return water tank.
[0012] According to the present invention, a mixed material aging device for the production of sludge ceramsite is provided, wherein the interior of the aging chamber wall, the steam storage chamber wall, and the atomization chamber shell is provided with a return air hole, which connects the aging chamber wall, the steam storage chamber wall, and the atomization chamber shell, and a one-way check valve is tightly fitted to the inner surface of the steam storage chamber wall.
[0013] Beneficial effects
[0014] 1. Compared with existing technologies, this mixed material aging device for sludge ceramsite production, through the coordinated use of an atomizer, atomizing nozzle, fan, fan blade, atomizing air vent, handle, mixed material placement tray, rollers, ceramsite support platform, air vent, air return vent, one-way check valve, return water trough, and one-way water stop valve, ensures the aging and moisture retention of sludge ceramsite, guaranteeing a more uniform distribution of moisture within the material during the aging process. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view structural diagram of the mixed material aging device for the production of sludge ceramsite according to this utility model;
[0017] Figure 2 This is a front view of the mixed material aging device for the production of sludge ceramsite according to this utility model;
[0018] Figure 3 This is a right-side structural view of the mixture aging device for sludge ceramsite production according to this utility model;
[0019] Figure 4 This is a left-side structural view of the mixture aging device for sludge ceramsite production according to this utility model;
[0020] Figure 5 This is a cross-sectional view of the mixture aging device for the production of sludge ceramsite according to this utility model.
[0021] Legend:
[0022] 1. Aging chamber wall; 2. Atomizing chamber shell; 3. Fan mounting bracket; 4. Fan; 5. Atomizing nozzle; 6. Atomizer; 7. Atomizing chamber; 8. Steam chamber; 9. Steam storage chamber; 10. Return water tank; 11. One-way check valve; 12. Moisture-proof support platform; 13. Ceramsite aging chamber; 14. Ceramsite support column; 15. Ceramsite support platform; 16. Steam vent; 17. Mixed material placement tray; 18. Handle; 19. Roller; 20. Roller support column; 21. Fan blade; 22. Steam input pipe; 23. Roller shaft; 24. Atomizing air vent; 25. One-way check valve; 26. Return air vent. Detailed Implementation
[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0024] Reference Figure 1-5 This utility model discloses a mixed material aging device for the production of sludge ceramsite, comprising: a handle 18, a mixed material placement tray 17 fixedly connected to the inner surface of the handle 18, a roller 19 rotatably connected to the lower surface of the mixed material placement tray 17, a roller shaft 23 rotatably connected to the inner surface of the roller 19, a roller support 20 penetrating the side surface of the roller shaft 23, and the rollers being tightly connected; a ceramsite support platform 15 fixedly connected to the lower surface of the roller support 20, and an air passage trough provided inside the ceramsite support platform 15. 16; A moisture-proof support platform 12 is fixedly connected to the lower surface of the atomizing chamber 7, and a steam storage chamber wall 9 is fixedly connected to the upper surface of the moisture-proof support platform 12. A steam chamber 8 is provided inside the steam storage chamber wall 9. An atomizer 6 is fixedly connected to the upper surface of the steam storage chamber wall 9, and an atomizing nozzle 5 is fixedly connected to the upper surface of the atomizer 6. An atomizing chamber shell 2 is fixedly connected to the side surface of the steam storage chamber wall 9. A steam input pipe 22 passes through the interior of the steam storage chamber wall 9 and the atomizing chamber shell 2, and the steam input pipe 22 connects the steam storage chamber wall 9 and the atomizing chamber shell 2. 2. The interior of the aging chamber wall 1 is equipped with a ceramsite aging chamber 13. The ceramsite aging chamber 13, the moisture-proof support platform 12, and the interior of the steam storage chamber wall 9 are equipped with a return water tank 10. The return water tank 10 connects the ceramsite aging chamber 13, the moisture-proof support platform 12, and the steam storage chamber wall 9. The inner surface of the return water tank 10 is tightly connected with a one-way stop valve 11. The outer surface of the aging chamber wall 1 is fixedly connected with an atomizing chamber 7. The inner surface of the atomizing chamber 7 is fixedly connected with a fan mounting bracket 3. The inner surface of the fan mounting bracket 3 is fixedly connected with a fan... The output end of the blower 4 is rotatably connected to a fan blade 21; the side surface of the ceramsite support platform 15 is fixedly connected to a ceramsite support column 14, and the side surface of the ceramsite support column 14 is fixedly connected to an aging chamber wall 1. The interior of the aging chamber wall 1 is provided with an atomizing air passage 24; the interior of the aging chamber wall 1, the steam storage chamber wall 9, and the atomizing chamber shell 2 is permeated by a return air hole 26, which connects the aging chamber wall 1, the steam storage chamber wall 9, and the atomizing chamber shell 2. The inner surface of the steam storage chamber wall 9 is tightly fitted with a one-way check valve 25.
[0025] Working principle: During use, the atomizer 6, atomizing nozzle 5, fan 4, fan blade 21, atomizing air passage 24, handle 18, mixed material placement tray 17, roller 19, ceramsite support platform 15, air passage 16, air return hole 26, one-way check valve 25, return water tank 10, and one-way water stop valve 11 work together to ensure the aging and moisture retention of sludge ceramsite in the mixed material aging device used for sludge ceramsite production. This ensures that the moisture is more evenly distributed inside the material during the aging process.
[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A mixed material aging device for the production of sludge ceramsite, characterized in that, include: A handle (18) is provided, and a mixture placement tray (17) is fixedly connected to the inner surface of the handle (18). A roller (19) is rotatably connected to the lower surface of the mixture placement tray (17). A roller shaft (23) is rotatably connected to the inner surface of the roller (19). A roller support (20) passes through the side surface of the roller shaft (23). They are tightly connected to each other. A ceramsite support platform (15) is fixedly connected to the lower surface of the roller support (20). A steam vent (16) is provided inside the ceramsite support platform (15). The side surface of the ceramsite support platform (15) is fixedly connected to a ceramsite support column (14), and the side surface of the ceramsite support column (14) is fixedly connected to an aging chamber wall (1). The interior of the aging chamber wall (1) is provided with an atomizing air passage (24).
2. The mixed material aging device for sludge ceramsite production according to claim 1, characterized in that, The outer surface of the aging chamber wall (1) is fixedly connected to an atomizing chamber (7), and the inner surface of the atomizing chamber (7) is fixedly connected to a fan mounting bracket (3).
3. The mixed material aging device for sludge ceramsite production according to claim 2, characterized in that, A fan (4) is fixedly connected to the inner surface of the fan mounting bracket (3), and a fan blade (21) is rotatably connected to the output end of the fan (4).
4. The mixed material aging device for sludge ceramsite production according to claim 2, characterized in that, A moisture-proof support platform (12) is fixedly connected to the lower surface of the atomizing chamber (7), and a steam storage chamber wall (9) is fixedly connected to the upper surface of the moisture-proof support platform (12). A steam chamber (8) is provided inside the steam storage chamber wall (9).
5. The mixed material aging device for sludge ceramsite production according to claim 4, characterized in that, An atomizer (6) is fixedly connected to the upper surface of the gas storage chamber wall (9), and an atomizing nozzle (5) is fixedly connected to the upper surface of the atomizer (6).
6. The mixed material aging device for sludge ceramsite production according to claim 5, characterized in that, The side surface of the steam storage chamber wall (9) is fixedly connected to the atomizing chamber shell (2). A steam input pipe (22) runs through the interior of the steam storage chamber wall (9) and the atomizing chamber shell (2), and the steam input pipe (22) connects the steam storage chamber wall (9) and the atomizing chamber shell (2).
7. The mixed material aging device for sludge ceramsite production according to claim 1, characterized in that, The interior of the aging chamber wall (1) is provided with a ceramsite aging chamber (13). The interior of the ceramsite aging chamber (13), the moisture-proof support platform (12), and the steam storage chamber wall (9) is provided with a return water tank (10). The return water tank (10) connects the ceramsite aging chamber (13), the moisture-proof support platform (12), and the steam storage chamber wall (9). The inner surface of the return water tank (10) is tightly connected with a one-way stop valve (11).
8. The mixed material aging device for sludge ceramsite production according to claim 1, characterized in that, The interior of the aging chamber wall (1), the steam storage chamber wall (9), and the atomizing chamber shell (2) is permeated with a return air hole (26), which connects the aging chamber wall (1), the steam storage chamber wall (9), and the atomizing chamber shell (2). A one-way check valve (25) is tightly attached to the inner surface of the steam storage chamber wall (9).
Citation Information
Patent Citations
Aging device for producing plastering gypsum
CN211445545U