Multi-station centrifugal pouring automatic spraying system

Abstract

The utility model relates to a multi-station centrifugal pouring automatic spraying system which comprises a machining table, the upper end of the machining table is provided with a revolution disc, a pouring device, a first supporting frame, a second supporting frame and an industrial robot, and the upper end of the side edge of the revolution disc is provided with a plurality of connecting arms and a rotating motor which are annularly and evenly distributed. A lower module is installed at the output end of the rotating motor, a driving source used for rotating supporting is arranged at the lower end of the middle of the revolution disc, a side camera used for positioning photographing is arranged in the first supporting frame, an upper camera used for positioning photographing is arranged in the second supporting frame, and the industrial robot is used for glue spraying supporting. According to the multi-station centrifugal pouring automatic spraying system, under shooting of the side camera and the upper side camera, the state of the lower module is obtained in a combined mode from multiple angles, the accurate state of the module in different states on each station can be obtained, and accurate data support is provided for continuous spraying of the device.

Description

Technical Field

[0001] This utility model relates to the field of injection mold processing technology, specifically a multi-station centrifugal injection automatic spraying system. Background Technology

[0002] Injection mold processing involves first adding plastic into the mold, then rotating the mold continuously along two vertical axes and heating it. Under the influence of gravity and heat, the plastic inside the mold gradually and evenly coats, melts, and adheres to the entire surface of the mold cavity, forming the desired shape. The mold is then cooled and solidified to obtain the final product.

[0003] When manufacturing tires, the material inside the mold is centrifugally rotated to ensure uniform molding. However, existing centrifugal injection devices are mostly used at a single station. After injection molding into the current mold, manual adjustment is required, which makes continuous and efficient injection molding impossible. Furthermore, manual repositioning and spraying are required for subsequent painting of tires and other products, resulting in too many repetitive steps and excessive waste, which limits the rationality and efficiency of the process.

[0004] Therefore, a multi-station centrifugal infusion automatic spraying system is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a multi-station centrifugal filling and spraying automatic system that can automate, accurately, and efficiently perform filling and spraying.

[0006] To achieve the above objectives, this utility model provides the following technical solution: it includes a processing table, on the upper end of which is mounted a revolving disk, an injection device, a first support frame, a second support frame, and an industrial robot;

[0007] The upper side of the rotary disk is equipped with several connecting arms that are evenly distributed in a ring and a rotating motor. The output end of the rotating motor is equipped with a lower module.

[0008] A drive source for rotational support is provided at the lower center of the revolution disk;

[0009] The first support frame is equipped with a side camera for positioning and taking pictures;

[0010] The second support frame is equipped with an upper camera for positioning and taking pictures;

[0011] The industrial robot is used for adhesive spraying support.

[0012] Preferably, the rotary disk is rotatably disposed above the processing table, the lower module is rotatably disposed above the rotary disk, the rotary disk is rotatably connected to the infusion device, and the infusion device is used for infusion support.

[0013] Preferably, the upper half of the rotary disk is smaller than the lower half of the rotary disk, the connecting arm is installed on the outer surface of the upper half of the rotary disk, the rotating motor is installed on the upper surface of the lower half of the rotary disk, and the output end of the rotating motor is rotatably connected to the connecting arm.

[0014] Preferably, the lower module is rotatably mounted on the upper surface of the connecting arm, and an upper module for closed support is rotatably connected to one side of the lower module. A hole for injection molding flow guidance support is provided through the middle of the upper module.

[0015] Preferably, the first support frame is located on the side of the rotary disk, and the side camera is located on the vertical side of the first support frame, with the shooting end of the side camera facing the center of the rotary disk. The lower module and the upper module located on the side of the shooting end of the side camera are in an open state.

[0016] Preferably, the second support frame is located on the side of the rotary table, the upper camera is mounted on the upper horizontal plane of the second support frame, the shooting end of the upper camera faces directly downward, the lower module and the upper module located on the side of the shooting end of the upper camera are in an open state, and the opening state of the upper camera is the same as that of the lower module and the upper module on the side of the shooting end of the side camera.

[0017] Preferably, the industrial robot has an auxiliary arm rotatably mounted on its upper end for spraying support, and a spraying cylinder for positioning assistance is installed on the end edge of the auxiliary arm.

[0018] Compared with the prior art, this utility model provides a multi-station centrifugal infusion automatic spraying system, which has the following beneficial effects:

[0019] 1. This multi-station centrifugal infusion automatic spraying system, under the capture of side and top cameras, obtains the state of the lower module from multiple angles, providing accurate positional support for the spraying of parts on the industrial robot, and providing accurate angle spraying support for the lower module at each station. This enables the precise acquisition of the module's state under different conditions at each station, providing accurate data support for the continuous spraying of the device, thereby ensuring the accuracy and reliability of the device when operating in multiple stations.

[0020] 2. This multi-station centrifugal filling automatic spraying system, with the support of the connecting arm, allows the lower module to rotate synchronously on its own axis under the rotational support of the rotating disk and the rotating motor, so that the material inside can move centrifugally in a stable manner.

[0021] 3. This multi-station centrifugal infusion automatic spraying system processes the information captured by the upper and side cameras through the processing terminal on one side of the industrial robot. Through the calculation of the existing device, the angle for re-spraying the molded product can be determined, and the auxiliary arm and spraying cylinder can be controlled to move to the angle for precise spraying. By integrating and processing the information captured at different stations, the corresponding spraying angle can be obtained, thereby improving the accuracy and stability of the product spraying angle. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the side view photographing structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the top-mounted photographing structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the spraying connection structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the molded part of this utility model.

[0027] In the diagram: 1. Processing table; 2. Rotary disk; 201. Connecting arm; 202. Rotating motor; 3. Injector; 4. Lower module; 401. Upper module; 5. First support frame; 501. Side camera; 6. Second support frame; 601. Upper side camera; 7. Industrial robot; 701. Auxiliary arm; 702. Spraying cylinder. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example:

[0030] Please see Figure 1 - Figure 5 The multi-station centrifugal infusion automatic spraying system in this embodiment includes a processing table 1, on which a rotating disc 2, an infusion device 3, a first support frame 5, a second support frame 6, and an industrial robot 7 are installed.

[0031] Several connecting arms 201 and a rotating motor 202 are installed on the upper side of the rotary disk 2 in a ring-shaped even distribution. The lower module 4 is installed at the output end of the rotating motor 202.

[0032] A drive source for rotational support is provided at the lower middle part of the rotary disk 2;

[0033] The first support frame 5 is equipped with a side camera 501 for positioning and taking pictures;

[0034] The second support frame 6 is equipped with an upper camera 601 for positioning and taking pictures;

[0035] Industrial robot 7 is used for adhesive spraying support;

[0036] Among them, based on the support of the drive source under the revolution disk 2, the revolution disk 2 drives multiple connecting arms 201 and rotating motor 202 to revolve around the revolution. Under the rotation support of the rotating motor 202, the lower module 4 rotates on its own axis. Finally, the lower module 4 revolves around the revolution while rotating on its own axis, so that the material inside it moves centrifugally.

[0037] Under the capture of the side camera 501 and the top camera 601, the state of the lower module 4 is obtained from multiple angles, providing accurate positional support for the spraying of the parts on the industrial robot 7, and providing accurate angle spraying support for the lower module 4 at each workstation. This enables the acquisition of the precise state of the module 4 under different conditions at each workstation, providing accurate data support for the continuous spraying of the device, thereby ensuring the accuracy and reliability of the device when operating in multiple workstations.

[0038] The rotating disk 2 is rotatably mounted above the processing table 1, and the lower module 4 is rotatably mounted above the rotating disk 2. The rotating disk 2 and the injector 3 are rotatably connected, and the injector 3 is used for injection support.

[0039] The upper half of the rotary disk 2 is smaller than the lower half of the rotary disk 2. The connecting arm 201 is installed on the outer surface of the upper half of the rotary disk 2. The rotating motor 202 is installed on the upper surface of the lower half of the rotary disk 2. The output end of the rotating motor 202 is rotatably connected to the connecting arm 201.

[0040] The lower module 4 is rotatably mounted on the upper surface of the connecting arm 201. The lower module 4 is rotatably connected to the upper module 401 for closed support on one side. The upper module 401 has a hole for injection molding flow guidance support through the middle.

[0041] Based on the flow guidance of the hole in the middle of the upper module 401, and the material injected into the upper module 401 and the lower module 4 in the closed state through the injector 3, the material fills the inside of the module. With the connection and support of the connecting arm 201, the lower module 4 rotates synchronously under the rotation support of the rotating disk 2 and the rotating motor 202, so that the material inside moves centrifugally in a stable manner.

[0042] The lower module 4 and the upper module 401, which are in a closed state, are cooled and solidified after rotating a certain distance, and gradually move to the manual opening area. The upper module 401 is opened manually, so that the upper module 401 and the lower module 4 are in an open state. At this time, the rotating motor 202 is in a paused state. With the continuous rotation of the rotary table 2, the lower module 4, the upper module 401, and the molded products inside them gradually move to the next process.

[0043] The first support frame 5 is located on the side of the rotary disk 2, and the side camera 501 is located on the vertical side of the first support frame 5, with the shooting end of the side camera 501 facing the middle of the rotary disk 2. The lower module 4 and the upper module 401 located on the side of the shooting end of the side camera 501 are in the open state.

[0044] The second support frame 6 is located on the side of the rotary table 2. The upper camera 601 is installed on the upper horizontal surface of the second support frame 6. The shooting end of the upper camera 601 faces directly downward. The lower module 4 and the upper module 401 located on the shooting end side of the upper camera 601 are in the open state, and the opening state of the upper camera 601 is the same as that of the lower module 4 and the upper module 401 on the shooting end side of the side camera 501.

[0045] The industrial robot 7 has an auxiliary arm 701 for spraying support rotatably mounted on its upper end, and a spraying cylinder 702 for positioning assistance is installed on the end of the auxiliary arm 701.

[0046] When the lower module 4 and upper module 401, which are in the open state, are moved into the first support frame 5, the side camera 501 takes pictures from the side, and transmits the opening angle of the lower module 4 and upper module 401. With the continuous rotation of the rotary table 2, the lower module 4 and upper module 401 are moved into the second support frame 6. The two upper side cameras 601 above the second support frame 6 take pictures and transmit the opening angle and model information of the lower module 4 and upper module 401 from above.

[0047] By processing the information captured by the upper camera 601 and the side camera 501 through the processing terminal on one side of the industrial robot 7, the angle for re-spraying the molded product can be determined through the calculation of the existing device, and the auxiliary arm 701 and the spraying cylinder 702 can be controlled to move to the angle for precise spraying. Thus, by integrating and processing the information captured at different workstations, the corresponding spraying angle can be obtained, thereby improving the accuracy and stability of the product spraying angle.

[0048] Since the technical means of processing the information captured by the upper camera 601 and the side camera 501, as well as the adjustment and control of the industrial robot 7, the auxiliary arm 701, and the spraying cylinder 702, and the operation mode of the industrial robot 7 itself are all conventional technical means used in this field and are existing technologies, they are not described in detail in this example and the accompanying drawings, nor are their models and control methods limited, so that they can be replaced and used in different ways and models according to the needs in actual use.

[0049] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station centrifugal infusion automatic spraying system, comprising a processing table (1), characterized in that: The processing table (1) is equipped with a rotary table (2), an injection device (3), a first support frame (5), a second support frame (6), and an industrial robot (7) at its upper end; The upper side of the rotary disk (2) is equipped with several connecting arms (201) evenly distributed in a ring and a rotating motor (202). The output end of the rotating motor (202) is equipped with a lower module (4). The lower middle part of the rotary disk (2) is provided with a drive source for rotational support; The first support frame (5) is equipped with a side camera (501) for positioning and taking pictures; The second support frame (6) is equipped with an upper camera (601) for positioning and taking pictures; The industrial robot (7) is used for adhesive spraying support.

2. The multi-station centrifugal infusion automatic spraying system according to claim 1, characterized in that: The rotating disk (2) is rotatably positioned above the processing table (1), and the lower module (4) is rotatably positioned above the rotating disk (2). The rotating disk (2) is rotatably connected to the infusion device (3), which is used for infusion support.

3. The multi-station centrifugal infusion automatic spraying system according to claim 1, characterized in that: The upper half of the rotary disk (2) is smaller than the lower half of the rotary disk (2). The connecting arm (201) is installed on the outer surface of the upper half of the rotary disk (2). The rotating motor (202) is installed on the upper surface of the lower half of the rotary disk (2). The output end of the rotating motor (202) is rotatably connected to the connecting arm (201).

4. The multi-station centrifugal infusion automatic spraying system according to claim 1, characterized in that: The lower module (4) is rotatably mounted on the upper surface of the connecting arm (201). The lower module (4) is rotatably connected to an upper module (401) for closed support on one side. The upper module (401) has a hole for injection molding flow support through the middle.

5. The multi-station centrifugal infusion automatic spraying system according to claim 4, characterized in that: The first support frame (5) is located on the side of the rotary disk (2), and the side camera (501) is located on the vertical side of the first support frame (5), with the shooting end of the side camera (501) facing the middle of the rotary disk (2). The lower module (4) and the upper module (401) located on the side of the shooting end of the side camera (501) are in an open state.

6. The multi-station centrifugal infusion automatic spraying system according to claim 5, characterized in that: The second support frame (6) is located on the side of the rotary table (2). The upper camera (601) is installed on the upper horizontal surface of the second support frame (6). The shooting end of the upper camera (601) faces directly downward. The lower module (4) and the upper module (401) located on the shooting end side of the upper camera (601) are in the open state. The opening state of the upper camera (601) is the same as that of the lower module (4) and the upper module (401) on the shooting end side of the side camera (501).

7. The multi-station centrifugal infusion automatic spraying system according to claim 6, characterized in that: The industrial robot (7) is rotatably equipped with an auxiliary arm (701) for spraying support at its upper end, and a positioning auxiliary spraying cylinder (702) is installed at the end of the auxiliary arm (701).

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