Efficient steel bending device

Abstract

The utility model relates to the technical field of mechanical engineering, and discloses an efficient steel bending device which comprises a mounting plate, a groove is formed in the middle of the top face of the mounting plate, connecting rods are arranged on the front side and the rear side of the inner wall of the groove, a hydraulic cylinder is fixedly connected to the bottom of the inner wall of the mounting plate, and a bending mechanism is arranged on the inner wall of the mounting plate. The bending mechanism is used for bending steel, straightening mechanisms are arranged on the left side and the right side of the inner wall of the mounting plate and used for straightening the steel, the bending mechanism comprises a first fixing plate, and the bottom of the first fixing plate is fixedly connected with the top of a hydraulic cylinder. According to the steel bending device, the top block is rotated to drive the threaded rod, the triangular plate is pushed to slide downwards to eject the protruding plate in the pressing plate, the hydraulic cylinder is started, the connecting rod and the pressing plate are driven to bend steel, when the fixing plate slides downwards, the extrusion plate is pulled to slide inwards, inward pressure is provided, the bending efficiency is improved, and the bending width is controlled at will.

Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering technology, and in particular to a high-efficiency steel bending device. Background Technology

[0002] With the acceleration of industrial modernization, steel is increasingly widely used in various fields. For example, in the construction industry, large buildings require a large amount of steel as a supporting structure, and some parts require the use of bent steel. In the machinery manufacturing field, the manufacturing of mechanical parts often requires bending steel into shape. At the same time, the rise of new energy vehicles and green buildings has increased the demand for lightweight metal materials, and the market potential for thin plate steel is huge. All of these require steel processing enterprises to have efficient bending capabilities to meet market demands. Traditional steel bending methods have many shortcomings. Manual bending not only requires high strength but is also inefficient and dangerous. Some early mechanical bending devices also have various problems, such as complex structures and inconvenient operation of some devices, low bending accuracy of some devices, and difficulty in meeting the needs of high-precision processing. Some devices also require frequent changes of equipment or molds when bending steel of different thicknesses and sizes, which is inconvenient and reduces production efficiency.

[0003] Bending sheet metal parts can optimize their internal stress distribution, improve load-bearing capacity and service life. Simultaneously, the bending process creates surface roughness, increasing the heat conduction area and improving thermal conductivity. Furthermore, precise control of bending process parameters can reduce thermal expansion and contraction, minimizing dimensional errors and stress concentration caused by temperature changes. Specific bending designs can also alter the surface conductivity of sheet metal parts, reducing electromagnetic interference and improving electromagnetic shielding. Current technologies use hydraulic equipment and molds for bending, achieving the bending action through hydraulic transmission. Hydraulic systems can provide significant pressure, making them suitable for processing large, thick steel plates and high-precision workpieces. They offer advantages such as structural stability, high precision, and accurate pressure control. The pressure of the hydraulic system can be precisely adjusted according to the material's thickness, strength, and bending requirements to ensure the bending effect. However, this bending method cannot control the width of the bend, failing to meet customer needs when wider steel is required, thus affecting the equipment's practicality. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency steel bending device, which aims to improve the problem that the existing technology cannot control the width of the bending point, and cannot meet customer needs when bending steel that needs to be wider, thus affecting the practicality of the equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency steel bending device, comprising a mounting plate, a groove formed in the center of the top surface of the mounting plate, connecting rods provided on the front and rear sides of the inner wall of the groove, a hydraulic cylinder fixedly connected to the bottom of the inner wall of the mounting plate, a bending mechanism provided on the inner wall of the mounting plate for bending steel, and a straightening mechanism provided on both the left and right sides of the inner wall of the mounting plate for straightening the steel;

[0006] The bending mechanism includes a fixed plate, the bottom of which is fixedly connected to the top of the hydraulic cylinder. A pressure plate is provided on the top of the fixed plate. Protruding plates are slidably connected to the left and right sides of the inner wall of the pressure plate. Rotating components are provided on the left and right sides of the outer wall of the fixed plate. Limiting components are provided on the front and rear sides of the top of the fixed plate. A pushing component is provided on the top of the inner wall of the pressure plate.

[0007] As a further description of the above technical solution:

[0008] The straightening mechanism includes a hollow groove, which is formed in the middle of the bottom surface of the inner wall of the groove. The inner wall of the hollow groove is provided with threaded steel. Straightening plates are provided on both the left and right sides of the middle of the inner wall of the mounting plate. A power component is provided on the rear side of the middle of the inner wall of the mounting plate. A transmission component is provided on the front side of the power component.

[0009] As a further description of the above technical solution:

[0010] The limiting component includes two fixing plates, the bottom of which is fixedly connected to the top front and rear sides of the fixing plate, and the left and right ends of the rear side of the front fixing plate are fixedly connected to limiting plates.

[0011] As a further description of the above technical solution:

[0012] The rotating assembly includes a first rotating ball, the outer wall of which is rotatably connected to both the left and right sides of a first fixed plate. A rotating rod is fixedly connected to the left side of the outer wall of the first rotating ball, and a second rotating ball is fixedly connected to the top of the rotating rod. An extrusion plate is rotatably connected to the outer wall of the second rotating ball.

[0013] As a further description of the above technical solution:

[0014] The pushing assembly includes a triangular plate, the outer wall of which is slidably connected to the inner wall of the pressure plate, a fixing block is fixedly connected to the top of the triangular plate, a threaded rod is rotatably connected to the top of the fixing block, and a top block is fixedly connected to the top of the threaded rod.

[0015] As a further description of the above technical solution:

[0016] The power assembly includes a motor, the rear side of which is fixedly connected to the rear side of the inner wall of the mounting plate, and the output end of the motor is fixedly connected to a main gear.

[0017] As a further description of the above technical solution:

[0018] The transmission assembly includes two auxiliary gears, the outer walls of which are meshed with the left and right sides of the outer wall of the main gear, and a bidirectional threaded column is fixedly connected to the front side of the auxiliary gear.

[0019] As a further description of the above technical solution:

[0020] The outer wall of the bidirectional threaded column is threadedly connected to the inner wall of the balancing plate, and the outer wall of the pressure plate is slidably connected to the outer wall of the second fixing plate.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the steel is placed properly, the top block is rotated to drive the threaded rod to rotate, push the triangular plate down, push out the protruding plate in the pressure plate, control the bending width, start the hydraulic cylinder, so that the fixed plate moves downward, driving the connecting rod and the pressure plate to move, bending the steel. At the same time, when the fixed plate slides down, the rotating rod is rotated, pulling the extrusion plate to slide inward, thereby providing inward pressure on the steel, improving the bending efficiency, and the width of the bending point can be controlled at will, which is convenient for workers to use.

[0023] 2. In this utility model, the threaded steel is placed in the groove. After the motor is started, the main gear rotates and transmits power to the auxiliary gear. The auxiliary gear rotates accordingly, driving the bidirectional threaded column to rotate. The straightening plate is threadedly connected to the bidirectional threaded column. Therefore, the straightening plate will move along the bidirectional threaded column, straightening the threaded steel and locking it into the hollow groove for bending. This achieves the straightening of the threaded steel, reduces the bending time, and thus improves the practicality of the equipment. Attached Figure Description

[0024] Figure 1 This is a perspective view of the front side of the mounting plate of a high-efficiency steel bending device proposed in this utility model;

[0025] Figure 2 This is a partial exploded view of the groove structure of the high-efficiency steel bending device proposed in this utility model;

[0026] Figure 3 This is a partial structural diagram of the fixing plate of the high-efficiency steel bending device proposed in this utility model;

[0027] Figure 4 This is a partial structural diagram of the pressure plate of a high-efficiency steel bending device proposed in this utility model;

[0028] Figure 5This is a partial structural diagram of the rotating rod of a high-efficiency steel bending device proposed in this utility model.

[0029] Legend:

[0030] 1. Mounting plate; 2. Bending mechanism; 201. Pressure plate; 202. Protruding plate; 203. Fixing plate one; 204. Limiting assembly; 2041. Fixing plate two; 2042. Limiting plate; 205. Rotating assembly; 2051. Rotating ball one; 2052. Rotating rod; 2053. Rotating ball two; 2054. Extrusion plate; 206. Pushing assembly; 2061. Top block; 2062. Threaded rod; 2063. Fixing block; 2064. Triangular plate; 3. Alignment mechanism; 301. Hollow groove; 302. Threaded steel; 303. Alignment plate; 304. Power assembly; 3041. Motor; 3042. Main gear; 305. Transmission assembly; 3051. Secondary gear; 3052. Bidirectional threaded column; 4. Groove; 5. Connecting rod; 6. Hydraulic cylinder. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides: a high-efficiency steel bending device, including a mounting plate 1, a groove 4 is provided in the middle of the top surface of the mounting plate 1, connecting rods 5 are provided on the front and rear sides of the inner wall of the groove 4, a hydraulic cylinder 6 is fixedly connected to the bottom of the inner wall of the mounting plate 1, a bending mechanism 2 is provided on the inner wall of the mounting plate 1, the bending mechanism 2 is used to bend the steel, and a straightening mechanism 3 is provided on the left and right sides of the inner wall of the mounting plate 1, the straightening mechanism 3 is used to straighten the steel;

[0033] The bending mechanism 2 includes a fixed plate 203, the bottom of which is fixedly connected to the top of the hydraulic cylinder 6. A pressure plate 201 is provided on the top of the fixed plate 203. Protruding plates 202 are slidably connected to the left and right sides of the inner wall of the pressure plate 201. Rotating components 205 are provided on the left and right sides of the outer wall of the fixed plate 203. Limiting components 204 are provided on the front and rear sides of the top of the fixed plate 203. A pushing component 206 is provided on the top of the inner wall of the pressure plate 201. The pushing component 206 includes a triangular plate 2064. The outer wall of the triangular plate 2064 is slidably connected to the inner wall of the pressure plate 201. A fixed block 2063 is fixedly connected to the top of the triangular plate 2064. A threaded rod 2062 is rotatably connected to the top of the fixed block 2063. A top block 2061 is fixedly connected to the top of the threaded rod 2062.

[0034] Specifically, the connecting rod 5 ensures the tight cooperation of all parts of the equipment, the hydraulic cylinder 6 is fixedly connected to the bottom of the inner wall of the mounting plate 1 to provide the necessary power support for the entire bending process, the bending mechanism 2 can efficiently and accurately bend the steel, and the straightening mechanism 3 ensures that each piece of steel reaches the ideal flat state before bending.

[0035] The fixed plate 203 is fixedly connected to the hydraulic cylinder 6, ensuring stability and reliability during the bending process. The protruding plate 202 can be flexibly adjusted to adapt to steel of different thicknesses and sizes. The setting of the rotating component 205 and the limiting component 204 makes the bending process more precise, avoiding over-bending or under-bending. The sliding cooperation between the triangular plate 2064 and the pressure plate 201, as well as the precise rotation of the fixed block 2063 and the threaded rod 2062, work together on the top block 2061 to ensure the uniformity and precision of the bending force, thereby achieving fine processing of the steel.

[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The straightening mechanism 3 includes a hollow groove 301, which is formed in the middle of the bottom surface of the inner wall of the groove 4. The inner wall of the hollow groove 301 is provided with a threaded steel bar 302. The left and right sides of the middle of the inner wall of the mounting plate 1 are provided with straightening plates 303. The rear side of the middle of the inner wall of the mounting plate 1 is provided with a power assembly 304. The front side of the power assembly 304 is provided with a transmission assembly 305. The power assembly 304 includes a motor 3041. The rear side of the motor 3041 is fixedly connected to the rear side of the inner wall of the mounting plate 1. The output end of the motor 3041 is fixedly connected with a main gear 3042.

[0037] Specifically, the hollow groove 301 is formed in the middle of the bottom surface of the inner wall of the groove 4, ensuring the stability of the structure and the high efficiency of the function. The threaded steel bar 302 not only enhances the mechanical strength but also improves the durability of the device. The balancing plate 303 ensures the precise operation of the balancing mechanism 3. The power component 304 provides power support for the entire balancing mechanism 3. The transmission component 305 is the core of the power transmission of the entire mechanism, which can efficiently convert the energy generated by the power component 304 into mechanical motion. The motor 3041 is fixedly connected to the mounting plate 1, ensuring its stability and reliability. The main gear 3042 plays a crucial role in the power transmission process, ensuring the smooth operation and precise control of the balancing mechanism 3.

[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The limiting component 204 includes two fixing plates 2041. The bottom of the two fixing plates 2041 is fixedly connected to the top front and rear sides of the fixing plate 203. The left and right ends of the rear side of the front fixing plate 2041 are fixedly connected to the limiting plates 2042. The rotating component 205 includes a rotating ball 2051. The outer wall of the rotating ball 2051 is rotatably connected to the left and right sides of the fixing plate 203. A rotating rod 2052 is fixedly connected to the left side of the outer wall of the rotating ball 2051. A rotating ball 2053 is fixedly connected to the top of the rotating rod 2052. A pressing plate 2054 is rotatably connected to the outer wall of the rotating ball 2053.

[0039] Specifically, the limiting component 204 ensures that the equipment moves precisely within a specific range, avoiding damage caused by excessive displacement. The limiting plate 2042 plays a key guiding and limiting role in mechanical movement, ensuring that the movement trajectory of the rotating component 205 is accurate. The rotating ball 2051 is rotatably connected to the fixed plate 203, allowing the rotating ball 2051 to rotate freely in a limited space, thereby driving the movement of the entire rotating component 205. The rotating rod 2052 is fixedly connected to the rotating ball 2053, ensuring the continuity and stability of the rotation. The extrusion plate 2054 can apply pressure precisely during rotation.

[0040] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The transmission assembly 305 includes two auxiliary gears 3051. The outer walls of the two auxiliary gears 3051 are meshed with the outer walls of the main gear 3042 on both the left and right sides. A bidirectional threaded column 3052 is fixedly connected to the front side of the auxiliary gears 3051. The outer wall of the bidirectional threaded column 3052 is threadedly connected to the inner wall of the balancing plate 303. The outer wall of the pressure plate 201 is slidably connected to the outer wall of the fixing plate 2041.

[0041] Specifically, the auxiliary gear 3051 meshes with the main gear 3042, ensuring the stability and reliability of the transmission. The bidirectional threaded column 3052 tightly connects the transmission component 305 with the sway plate 303. The threaded connection between the bidirectional threaded column 3052 and the sway plate 303 ensures that the entire transmission system can maintain a high degree of alignment accuracy during operation. The pressure plate 201 and the fixed plate 2041 are slidably connected, which not only ensures the flexible movement between components but also adapts to different working conditions, ensuring the efficient operation of the entire mechanical system.

[0042] Working principle: After the steel is placed, the top block 2061 is rotated, which drives the threaded rod 2062 to rotate as well. Since the threaded rod 2062 is threadedly connected to the pressure plate 201, the threaded rod 2062 pushes the triangular plate 2064 to slide downward together. When the triangular plate 2064 slides downward, it pushes the protruding plates 202 on both sides out from the inside of the pressure plate 201, thereby controlling the width of the bending point. Then, the hydraulic cylinder 6 is activated, which drives the fixed plate 203 to move downward. During the downward movement of the fixed plate 203, it drives the connecting rod 5 and the pressure plate 201 to move together. The pressure plate 201 can directly bend the steel. When the fixed plate 203 slides downward, it drives the rotating rods 2052 on both sides to rotate. The rotating rods 2052 then pull the extrusion plates 2054 on both sides to slide inward, thereby providing inward pressure to the steel, improving the bending efficiency, and allowing for arbitrary control of the width of the bending point, which is convenient for workers to use.

[0043] Place the threaded steel bar 302 inside the groove 4, and then start the motor 3041. The motor 3041 will drive the main gear 3042 to rotate. During the rotation of the main gear 3042, the power can be transferred to the secondary gear 3051, which in turn causes the secondary gear 3051 to start rotating. The secondary gear 3051 then drives the bidirectional threaded column 3052 to rotate. Since the straightening plate 303 is threadedly connected to the bidirectional threaded column 3052, the straightening plate 303 will move towards the opposite side along the outer wall of the bidirectional threaded column 3052 and straighten the inclined threaded steel bar 302, so that the threaded steel bar 302 is inserted into the hollow groove 301, which facilitates the subsequent bending operation. This straightens the threaded steel bar 302, reduces the bending time, and improves the practicality of the equipment.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency steel bending device, comprising a mounting plate (1), characterized in that: The mounting plate (1) has a groove (4) in the middle of its top surface. The inner wall of the groove (4) is provided with connecting rods (5) on the front and back sides. The bottom of the inner wall of the mounting plate (1) is fixedly connected with a hydraulic cylinder (6). The inner wall of the mounting plate (1) is provided with a bending mechanism (2) for bending steel. The inner wall of the mounting plate (1) is provided with a straightening mechanism (3) on both the left and right sides for straightening steel. The bending mechanism (2) includes a fixed plate (203), the bottom of which is fixedly connected to the top of the hydraulic cylinder (6). A pressure plate (201) is provided on the top of the fixed plate (203). A protruding plate (202) is slidably connected to the left and right sides of the inner wall of the pressure plate (201). A rotating component (205) is provided on the left and right sides of the outer wall of the fixed plate (203). A limit component (204) is provided on the front and rear sides of the top of the fixed plate (203). A pushing component (206) is provided on the top of the inner wall of the pressure plate (201).

2. The high-efficiency steel bending device according to claim 1, characterized in that: The straightening mechanism (3) includes a hollow groove (301), which is located in the middle of the bottom surface of the inner wall of the groove (4). The inner wall of the hollow groove (301) is provided with a threaded steel bar (302). The left and right sides of the middle of the inner wall of the mounting plate (1) are provided with straightening plates (303). The rear side of the middle of the inner wall of the mounting plate (1) is provided with a power assembly (304), and the front side of the power assembly (304) is provided with a transmission assembly (305).

3. The high-efficiency steel bending device according to claim 1, characterized in that: The limiting component (204) includes two fixing plates (2041). The bottom of the two fixing plates (2041) is fixedly connected to the top front and rear sides of the fixing plate (203). The left and right ends of the rear side of the front fixing plate (2041) are fixedly connected to limiting plates (2042).

4. The high-efficiency steel bending device according to claim 1, characterized in that: The rotating assembly (205) includes a first rotating ball (2051), the outer wall of the first rotating ball (2051) is rotatably connected to the left and right sides of the first fixed plate (203), a rotating rod (2052) is fixedly connected to the left side of the outer wall of the first rotating ball (2051), a second rotating ball (2053) is fixedly connected to the top of the rotating rod (2052), and an extrusion plate (2054) is rotatably connected to the outer wall of the second rotating ball (2053).

5. The high-efficiency steel bending device according to claim 1, characterized in that: The pushing component (206) includes a triangular plate (2064), the outer wall of which is slidably connected to the inner wall of the pressure plate (201), a fixing block (2063) is fixedly connected to the top of the triangular plate (2064), a threaded rod (2062) is rotatably connected to the top of the fixing block (2063), and a top block (2061) is fixedly connected to the top of the threaded rod (2062).

6. The high-efficiency steel bending device according to claim 2, characterized in that: The power assembly (304) includes a motor (3041), the rear side of which is fixedly connected to the rear side of the inner wall of the mounting plate (1), and the output end of the motor (3041) is fixedly connected to a main gear (3042).

7. The high-efficiency steel bending device according to claim 2, characterized in that: The transmission assembly (305) includes two auxiliary gears (3051), the outer walls of the two auxiliary gears (3051) are meshed with the outer walls of the main gear (3042) on both the left and right sides, and a bidirectional threaded column (3052) is fixedly connected to the front side of the auxiliary gears (3051).

8. The high-efficiency steel bending device according to claim 7, characterized in that: The outer wall of the bidirectional threaded column (3052) is threadedly connected to the inner wall of the balancing plate (303), and the outer wall of the pressure plate (201) is slidably connected to the outer wall of the fixing plate (2041).

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