Embossing equipment for machining automobile foot mat

Abstract

The utility model relates to the technical field of automobile foot mat processing, in particular to embossing equipment for automobile foot mat processing, and provides the following scheme aiming at the problem that an automobile foot mat embossing device in the prior art is inconvenient to load and unload, the embossing equipment comprises a base and a placing table which is arranged on one side of the base and is used for placing a foot mat, a feeding position and an embossing position are arranged on the top surface of the base, and an embossing mechanism located at the embossing position, a material fixing mechanism used for fixing a foot pad and a driving mechanism used for driving the material fixing mechanism to move back and forth between the feeding position and the embossing position are mounted at the top of the base; and the material fixing mechanism comprises a bottom plate, two placing plates fixed on the top surface of the bottom plate and a material receiving plate arranged between the two placing plates. By driving the material receiving plate to turn over, the moving distance for moving the foot pad is reduced when the foot pad is fixed, and the foot pad on the material receiving plate can automatically slide off during blanking, so that the purposes of conveniently fixing the foot pad and blanking are achieved.

Description

Technical Field

[0001] This utility model relates to the field of car floor mat processing, and in particular to an embossing device for car floor mat processing. Background Technology

[0002] As a key interior component, car floor mats require embossing processes to enhance their anti-slip properties, aesthetics, and functionality (such as water absorption and sound insulation). Although current embossing equipment has made improvements in texture control and mold replacement (such as spline shaft quick-change roller structures), the loading and unloading processes still heavily rely on manual operation.

[0003] Currently, during the loading process, the floor mats to be processed need to be manually moved to the fixing mechanism and then flattened. Since floor mats are often quite long, this requires dragging them a considerable distance during the moving and fixing process, which not only affects processing efficiency but also places a significant workload on workers. Furthermore, during unloading, the processed floor mats also need to be manually pulled out of the fixing mechanism, which is time-consuming and labor-intensive. Therefore, this solution proposes an embossing device for processing automotive floor mats. Utility Model Content

[0004] This utility model proposes an embossing device for processing car floor mats, which solves the problem of inconvenient loading and unloading of materials in existing car floor mat embossing devices.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An embossing device for processing car floor mats includes a base and a placement platform on one side of the base for placing floor mats. The top surface of the base is provided with a feeding position and an embossing position. The top of the base is equipped with an embossing mechanism located at the embossing position, a material fixing mechanism for fixing the floor mats, and a drive mechanism for driving the material fixing mechanism to move back and forth between the feeding position and the embossing position.

[0007] The material securing mechanism includes a base plate, two placement plates fixed on the top surface of the base plate, and a receiving plate disposed between the two placement plates. The end of the receiving plate near the placement table is rotatably connected to the two placement plates via a rotating shaft. When the receiving plate is flat, its top surface is flush with the top surface of the placement plates. A transmission component for driving the receiving plate to flip is installed on the outer wall of the placement plate.

[0008] The receiving plate is fixed with a baffle plate at the end away from the placement table, and a pressing component for pressing the foot pad is installed on the baffle plate.

[0009] The pressing assembly includes a pressing plate movably mounted on the outer wall of the baffle near the placement platform and a locking member for locking the pressing plate. The locking member cooperates with the base plate to release the locking state of the pressing plate when the receiving plate rotates downward to make the locking member abut against the top surface of the base plate.

[0010] The above technical solution can reduce the moving distance of the foot pads when fixing them by driving the receiving plate to flip. Furthermore, the foot pads on the receiving plate can automatically slide off during material unloading, thereby facilitating the fixing of the foot pads and unloading, reducing labor intensity, and improving production efficiency.

[0011] As a further improvement to the above solution, the embossing mechanism includes a mounting bracket fixed to the top surface of the base, an embossing plate disposed above the base, and a telescopic component mounted on the mounting bracket for driving the embossing plate to rise and fall.

[0012] As a further improvement to the above solution, the top surface of the base is provided with a movable groove for installing a drive mechanism. The drive mechanism includes a screw rotatably connected in the movable groove, a movable block threadedly connected to the outer periphery of the screw, and a motor installed outside the base for driving the screw to rotate. The top of the movable block is fixedly connected to the bottom surface of the base plate, and the bottom surface of the movable block abuts against the bottom surface of the movable groove.

[0013] As a further improvement to the above solution, one end of the rotating shaft extends to the outside of the placement plate and is fixed with a gear. The transmission assembly includes a telescopic member two mounted on the outer wall of the placement plate and a rack fixed to the output end of the telescopic member two. The rack is located above the gear and meshes with it.

[0014] The above technical solution uses the extension and retraction of the telescopic component 2 to drive the rack to move, thereby driving the gear to rotate, and finally achieving the purpose of driving the receiving plate to flip.

[0015] As a further improvement to the above solution, a side plate is fixed on the top surface of the placement plate away from the receiving plate, and a baffle plate is fixed on the end of the placement plate away from the placement table.

[0016] The above technical solution can prevent the foot pads from being placed outside the placement board.

[0017] As a further improvement to the above solution, the baffle has an installation groove on the side near the placement platform. The locking component includes a connecting block in the installation groove, a movable column fixed to the bottom surface of the connecting block, and a limiting column installed on the outer wall of the baffle away from the placement platform by an elastic element and used to engage the movable column. The bottom surface of the installation groove has a connecting hole for the movable column to pass through. The bottom of the movable column passes through the connecting hole and extends to the bottom of the receiving plate. The end of the movable column opposite the limiting column has a locking hole, and the end of the limiting column extends into the connecting hole and engages with the locking hole.

[0018] The above technical solution allows for easy locking of the foot pad after it is pressed down by the pressure plate, thus preventing the foot pad from loosening and slipping off during the process of the receiving plate being laid flat.

[0019] As a further improvement to the above solution, the elastic element is a spring sleeved on the outer periphery of the limiting post and a stop block fixed on the end of the limiting post away from the movable post. One end of the spring is fixedly connected to the outer wall of the baffle, and the other end of the spring is fixedly connected to the stop block.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1. By setting up a material fixing mechanism, the receiving plate can be flipped during feeding, thereby lifting one end of the receiving plate upwards. Then, one end of the foot pad to be processed is placed against the outer wall of the baffle and clamped by the pressing component. After that, the receiving plate is laid flat, which saves effort in laying the foot pad on the top surface of the two placement plates and the receiving plate. This avoids the need for manual dragging or moving of the foot pad over a long distance during the laying process, thereby reducing the difficulty of operation and improving work efficiency.

[0022] 2. By setting the locking component, the locking component can be automatically released after the receiving plate is laid flat. This allows the finished pads on the top surface of the receiving plate to slide down automatically as the receiving plate is lifted after embossing, achieving the purpose of saving effort and facilitating material unloading. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 for Figure 1 A schematic diagram of the disassembly mechanism of the central base and the material fixing mechanism;

[0025] Figure 3 This is a schematic diagram of the material receiving plate in the material holding mechanism when it is raised.

[0026] Figure 4 This is a schematic diagram of the material pressing assembly.

[0027] Figure 5 This is a structural diagram of the pressure plate and the movable column;

[0028] Figure 6 This is a schematic diagram of the structure of the limiting column and the movable column.

[0029] Explanation of key symbols:

[0030] 1. Base; 2. Mounting bracket; 3. Telescopic component one; 4. Embossed plate; 5. Material fixing mechanism; 6. Motor; 7. Base plate; 8. Placement platform; 9. Moving block; 10. Screw; 11. Moving groove; 501. Placement plate; 502. Side plate; 503. Receiving plate; 504. Baffle one; 505. Pressure plate; 506. Baffle two; 507. Telescopic component two; 508. Rack; 509. Gear; 510. Mounting groove; 511. Connecting block; 512. Fixing protrusion; 513. Locking hole; 514. Movable column; 515. Limiting column. Detailed Implementation

[0031] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0032] Example 1:

[0033] Please combine Figure 1 Figure 6 This embodiment of an embossing device for processing car floor mats includes a base 1 and a placement platform 8 located on one side of the base 1 and for placing floor mats. The top surface of the base 1 has a feeding position and an embossing position. The top of the base 1 is equipped with an embossing mechanism located at the embossing position, a fixing mechanism 5 for fixing the floor mats, and a driving mechanism for driving the fixing mechanism 5 to move back and forth between the feeding position and the embossing position. The embossing mechanism includes a mounting frame 2 fixed to the top surface of the base 1, an embossing plate 4 located above the base 1, and a telescopic member 3 mounted on the mounting frame 2 for driving the embossing plate 4 to rise and fall. During processing... The foot pad to be processed is fixed on the material fixing mechanism 5. Then, the material fixing mechanism 5 is sent to the bottom of the embossing plate 4 by the drive mechanism. Then, the telescopic component 3 is activated to extend, thereby driving the embossing plate 4 to descend until the embossing plate 4 is pressed against the top of the foot pad and held for a period of time, so that the corresponding pattern can be pressed on the top surface of the foot pad. After the embossing is completed, the telescopic component 3 is activated to retract, driving the embossing plate 4 to move up back to its original position. Then, the drive mechanism is activated to drive the material fixing mechanism 5 back to the loading position. Finally, the processed foot pad can be removed from the material fixing mechanism.

[0034] The material holding mechanism 5 includes a base plate 7, two placement plates 501 fixed to the top surface of the base plate 7, and a receiving plate 503 disposed between the two placement plates 501. One end of the receiving plate 503 near the placement table 8 is rotatably connected to the two placement plates 501 via a rotating shaft. When the receiving plate 503 is laid flat, its top surface is flush with the top surface of the placement plates 501. A transmission assembly for driving the receiving plate 503 to rotate is installed on the outer wall of the placement plates 501. One end of the rotating shaft extends to the outer side of the placement plates 501 and is fixed with a gear 509. The transmission assembly includes a telescopic member 507 installed on the outer wall of the placement plates 501 and a rack 508 fixed to the output end of the telescopic member 507. The rack 508 is located above and meshes with the gear 509. During loading and unloading, one end of the receiving plate 503 is lifted upwards, driving the receiving plate 503 to rotate. When the plate is flipped upwards, the second telescopic component 507 extends, thereby driving the gear 509 to rotate forward, which in turn drives the receiving plate 503 to flip upwards. During loading, the receiving plate 503 flips upwards, so that the raised end of the receiving plate 503 is close to the placement table 8 on which the foot pad to be processed is placed. This reduces the distance the foot pad needs to be moved when fixing it, thus saving time and effort. When a processed foot pad is placed on the top surface of the receiving plate 503, the raised receiving plate 503 will cause the foot pad on its top surface to slide down automatically under the action of gravity, thus facilitating unloading. When it is necessary to level the raised receiving plate 503 again, the second telescopic component 507 is retracted, which will drive the receiving plate 503 to flip downwards until its top surface is flush with the top surface of the placement plate 501, at which point the retraction of the second telescopic component 507 stops.

[0035] A baffle 504 is fixed to the end of the receiving plate 503 away from the placement table 8, and a pressing assembly for pressing the foot pad is installed on the baffle 504. The pressing assembly includes a pressing plate 505 movably installed on the outer wall of the baffle 501 near the placement table 8 and a locking member for locking the pressing plate 505. The locking member cooperates with the base plate 7 so that the locking state of the pressing plate 505 is released when the receiving plate 503 is rotated downwards to make the locking member abut against the top surface of the base plate 7. During loading, one end of the foot pad to be processed is moved to abut against the outer wall of the raised baffle 504, while keeping the center line of the foot pad coincide with the center line of the receiving plate 503. The pressure plate 505 is then pressed towards the side closer to the receiving plate 503 until it presses firmly against the top surface of the foot pad. The pressure plate 505 is then locked by the locking device, thus fixing the foot pad to the top surface of the receiving plate 503. Then, as the receiving plate 503 is flipped down and laid flat, the foot pad is automatically dragged from the placement table 8 to the top surface of the receiving plate 503 and the two placement plates 501, thus facilitating the fixing of the foot pad. After the receiving plate 503 is laid flat, the locking device contacts and locks the pressure plate 505, so that the foot pad can automatically slide off when the receiving plate 503 is lifted again after the embossing is completed.

[0036] In this embodiment, the top surface of the base 1 is provided with a movable groove 11 for installing the drive mechanism. The drive mechanism includes a screw 10 rotatably connected in the movable groove 11, a movable block 9 threadedly connected to the outer periphery of the screw 10, and a motor 6 installed outside the base 1 for driving the screw 10 to rotate. The top of the movable block 9 is fixed to the bottom surface of the base plate 7, and the bottom surface of the movable block 9 abuts against the bottom surface of the movable groove 11. When the material fixing mechanism 5 is driven to move, only the motor 6 needs to be started. When the motor 6 rotates forward, it drives the screw 10 to rotate forward, which in turn drives the movable block 9 to move towards the embossing position. The material fixing mechanism 5 also moves synchronously with the movable block 9. Conversely, when the motor 6 rotates in reverse, it can drive the material fixing mechanism 5 to move from the embossing position to the material position, thereby achieving the purpose of conveniently driving the material fixing mechanism 5 to move back and forth between the material position and the embossing position.

[0037] In this embodiment, a side plate 502 is fixed on the top surface of the placement plate 501 away from the receiving plate 503, and a baffle 506 is fixed on the end of the placement plate 501 away from the placement table 8. The side plate 502 and the baffle 506 are both used to limit the position of the foot pad on the top surface of the placement plate 501 and prevent it from exceeding the placement range of the placement plate 501.

[0038] In this embodiment, the bottom surface of the pressure plate 505 is fixed with a plurality of fixing protrusions 512. The setting of the fixing protrusions 512 allows the pressure plate 505 to clamp the foot pad more tightly when pressing it.

[0039] In this embodiment, telescopic component 3 and telescopic component 507 are both types of electric telescopic rods or hydraulic cylinders.

[0040] Example 2:

[0041] Combination Figure 2 , Figures 4-6This embodiment, based on embodiment 1, further improves upon the following: A mounting groove 510 is provided on the side of the baffle 504 near the placement platform 8. The locking element includes a connecting block 511 disposed within the mounting groove 510, a movable column 514 fixed to the bottom surface of the connecting block 511, and a limiting column 515 mounted on the outer wall of the baffle 504 away from the placement platform 8 via an elastic element and used to engage the movable column 514. A connecting hole is provided on the bottom surface of the mounting groove 510 for the movable column 514 to pass through. The bottom of the movable column 514 passes through the connecting hole and extends below the receiving plate 503. A locking hole 513 is provided at one end of the movable column 514 facing the limiting column 515. One end of the limiting column 515 extends into the connecting hole and engages with the limiting column 515. When the locking hole 513 engages, during the process of the pressure plate 505 pressing the foot pad, the movable column 514 moves towards the bottom of the baffle 504. After one end of the limiting column 515 is inserted into the locking hole 513, the movable column 514 is locked, thus ensuring that the pressure plate 505 remains in the state of pressing the foot pad. During the process of the receiving plate 503 gradually flattening, the bottom of the movable column 514 will first abut against the top surface of the base plate 7 before the receiving plate 503 is flattened. As the receiving plate 503 continues to flatten, the movable column 514 will be pushed upward by the action of the base plate 7, thereby causing one end of the limiting column 515 to exit outside the locking hole 513, thus achieving the purpose of automatically releasing the locking state of the pressure plate 505.

[0042] In this embodiment, the elastic element is a spring sleeved on the outer periphery of the limiting post 515 and a stop block fixed on the end of the limiting post 515 away from the movable post 514. One end of the spring is fixedly connected to the outer wall of the baffle 504, and the other end of the spring is fixedly connected to the stop block. The setting of the elastic element makes the limiting post 515 always abut against the outer wall of the movable post 514, and after the limiting post 515 is aligned with the locking hole 513, it will drive the limiting post 515 to automatically lock into the locking hole 513, thereby achieving the purpose of conveniently locking the pressure plate 505.

[0043] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. An embossing device for processing car floor mats, comprising a base and a placement table disposed on one side of the base for placing floor mats, wherein the top surface of the base is provided with a feeding position and an embossing position, characterized in that, The top of the base is equipped with an embossing mechanism located at the embossing position, a material fixing mechanism for fixing the foot pads, and a drive mechanism for driving the material fixing mechanism to move back and forth between the material feeding position and the embossing position. The material securing mechanism includes a base plate, two placement plates fixed on the top surface of the base plate, and a receiving plate disposed between the two placement plates. The end of the receiving plate near the placement table is rotatably connected to the two placement plates via a rotating shaft. When the receiving plate is flat, its top surface is flush with the top surface of the placement plates. A transmission component for driving the receiving plate to flip is installed on the outer wall of the placement plate. The receiving plate is fixed with a baffle plate at the end away from the placement table, and a pressing component for pressing the foot pad is installed on the baffle plate. The pressing assembly includes a pressing plate movably mounted on the outer wall of the baffle near the placement platform and a locking member for locking the pressing plate. The locking member cooperates with the base plate to release the locking state of the pressing plate when the receiving plate rotates downward to make the locking member abut against the top surface of the base plate.

2. The embossing equipment for processing car floor mats according to claim 1, characterized in that, The embossing mechanism includes a mounting bracket fixed to the top surface of the base, an embossing plate located above the base, and a telescopic component mounted on the mounting bracket for driving the embossing plate to rise and fall.

3. The embossing equipment for processing car floor mats according to claim 1, characterized in that, The top surface of the base is provided with a movable slot for installing a drive mechanism. The drive mechanism includes a screw rotatably connected in the movable slot, a movable block threadedly connected to the outer periphery of the screw, and a motor installed outside the base for driving the screw to rotate. The top of the movable block is fixed to the bottom surface of the base plate, and the bottom surface of the movable block abuts against the bottom surface of the movable slot.

4. The embossing equipment for processing car floor mats according to claim 1, characterized in that, One end of the rotating shaft extends to the outside of the placement plate and is fixed with a gear. The transmission assembly includes a telescopic member two mounted on the outer wall of the placement plate and a rack fixed to the output end of the telescopic member two. The rack is located above the gear and meshes with it.

5. The embossing equipment for processing car floor mats according to claim 1, characterized in that, The top surface of the placement plate is fixed with a side plate along its length on the side away from the receiving plate, and a baffle is fixed with the end of the placement plate away from the placement table.

6. The embossing equipment for processing car floor mats according to claim 1, characterized in that, The baffle has an installation groove on one side near the placement platform. The locking component includes a connecting block in the installation groove, a movable column fixed to the bottom of the connecting block, and a limiting column installed on the outer wall of the baffle away from the placement platform by an elastic element and used to engage the movable column. The bottom of the installation groove has a connecting hole for the movable column to pass through. The bottom of the movable column passes through the connecting hole and extends to the bottom of the receiving plate. The end of the movable column opposite the limiting column has a locking hole. One end of the limiting column extends into the connecting hole and engages with the locking hole.

7. The embossing equipment for processing car floor mats according to claim 6, characterized in that, The elastic element consists of a spring sleeved around the outer periphery of the limiting post and a stop block fixed to the end of the limiting post away from the movable post. One end of the spring is fixedly connected to the outer wall of the baffle, and the other end of the spring is fixedly connected to the stop block.

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