Efficient harmless sludge treatment device
By employing a conical tray scraper structure with a combination of stirring rods and rotating rods in the sludge treatment equipment, the problem of uneven nutrient distribution is solved, ensuring uniform nutrient supply to microorganisms and improving sludge treatment efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG LVQIN ENVIRONMENTAL PROTECTION TECH SERVICE CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-08
AI Technical Summary
Existing sludge treatment equipment cannot evenly distribute nutrients, resulting in reduced microbial metabolic activity and affecting treatment efficiency.
The system employs a stirring rod driven by a first motor and a rotating rod driven by a second motor. Through a conical tray and scraper structure, centrifugal force is used to evenly distribute nutrients into the sludge, ensuring that microorganisms receive a balanced supply of nutrients.
This achieves a balanced nutrient supply for microorganisms, improving the efficiency and effectiveness of sludge treatment.
Smart Images

Figure CN224212557U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sludge treatment technology, and in particular to a highly efficient and harmless sludge treatment device. Background Technology
[0002] Sludge treatment refers to the process of treating, disposing of, and utilizing sludge generated during wastewater treatment. Sludge is generally composed of organic matter, inorganic matter, bacteria, viruses, etc. It usually originates from the wastewater purification process of wastewater treatment plants, industrial wastewater treatment, and other wastewater discharge sources. The purpose of sludge treatment is to reduce its volume, remove harmful substances, and ensure that the sludge can be safely disposed of or utilized as a resource.
[0003] Existing technologies typically employ microbial sludge treatment methods, mixing microorganisms into the sludge and treating it through microbial fermentation. Devices using microbial sludge treatment utilize motor-driven rotating rods and stirring rods mounted on a tank to agitate the sludge, rapidly mixing the microorganisms with it. A heating ring equipped with a controller and temperature sensor heats the sludge, raising its temperature to facilitate fermentation.
[0004] Microorganisms require additional nutrients during fermentation, but existing equipment makes it difficult to evenly distribute nutrients into wastewater, resulting in uneven nutrient distribution and an inability to obtain a balanced nutrient supply. This affects the metabolic activity of microorganisms and reduces the efficiency of sludge treatment, thus requiring improvement. Utility Model Content
[0005] To improve the efficiency of sludge treatment, this application provides a highly efficient and harmless sludge treatment device.
[0006] The efficient and harmless sludge treatment device provided in this application adopts the following technical solution:
[0007] A high-efficiency, harmless sludge treatment device includes a housing and a treatment mechanism. A control panel is fixedly mounted on the upper surface of the housing. The treatment mechanism is located above the housing and includes a storage cylinder mounted on the upper surface of the housing. A first motor is fixedly mounted on the upper surface of the housing, and a stirring rod is fixedly mounted on the output end of the first motor. A perforated support plate is fixedly mounted on the inner wall of the housing. A feed pipe is fixedly connected to the upper surface of the housing and the upper surface of the perforated support plate. A conical tray is fixedly mounted on the outer surface of the stirring rod. A rotating ring is rotatably mounted on the inner wall of the perforated support plate via a bearing. The bottom surface of the rotating ring is fixedly mounted with... The mixing rod is equipped with a toothed ring. A conical cylinder is fitted on the outer surface of the mixing rod. Two sets of scrapers are fixedly installed on the outer surface of the conical cylinder. The bottom surface of each scraper is in contact with the inner wall of the conical tray. The upper surface of the conical cylinder is fixedly installed with the bottom surface of the toothed ring. A second motor is fixedly installed on the upper surface of the perforated support plate. A rotating rod is fixedly installed at the output end of the second motor. A gear is fixedly installed at the bottom end of the rotating rod. The gear meshes with the toothed ring. A conduit is fixedly connected to the bottom surface of the storage cylinder. The bottom end of the conduit passes through the housing and the perforated support plate in sequence and extends to the bottom of the perforated support plate. A metering valve is fixedly installed at the bottom end of the perforated support plate.
[0008] By adopting the above technical solution, the combination of a first motor, a housing, and a stirring rod enables microorganisms to treat sludge. Furthermore, the combination of a storage cylinder, a conduit, and a metering valve allows nutrients to be placed inside a conical tray. The combination of a second motor, a rotating rod, gears, and a gear ring enables the conical cylinder to drive a scraper to rotate, agitating the nutrients inside the conical tray. The centrifugal force from the rotating scraper evenly distributes the nutrients into the sludge below, ensuring a balanced nutrient supply for the microorganisms, maintaining their metabolic activity, and improving sludge treatment efficiency.
[0009] Optionally, a retaining ring is provided above the rotating ring, and the bottom surface of the retaining ring is fixedly installed on the upper surface of the rotating ring.
[0010] By adopting the above technical solution, the retaining ring can effectively prevent the rotating ring from becoming loose.
[0011] Optionally, the top end of the feed pipe is fixedly connected to a feed hopper, and two sets of support legs are fixedly installed on the bottom surface of the machine casing.
[0012] Optionally, a sealing cover is hinged to the upper surface of the storage cylinder via a pin, and a lever is fixedly installed on the right side of the sealing cover.
[0013] By adopting the above technical solution, the storage cylinder is sealed, effectively preventing foreign objects from entering the storage cylinder.
[0014] Optionally, the storage cylinder is provided with a guide ring inside, and the bottom surface of the guide ring is fixedly installed to the inner bottom wall of the housing.
[0015] By adopting the above technical solution, the guide ring can guide nutrients so that they can enter the sludge.
[0016] Optionally, the housing is provided with a flow guide ring inside, and the bottom surface of the flow guide ring is fixedly installed to the inner bottom wall of the housing.
[0017] By adopting the above technical solution, the guide ring can easily guide the sludge to facilitate its discharge.
[0018] Optionally, a discharge pipe is fixedly connected to the bottom surface of the housing, and a control valve is fixedly connected to the bottom end of the discharge pipe.
[0019] In summary, this application includes at least one of the following beneficial technical effects:
[0020] 1. By combining a first motor, casing, and stirring rod, microorganisms can process sludge. Nutrients can be placed inside a conical tray via a storage cylinder, conduit, and metering valve. A second motor, rotating rod, gears, and gear ring enable the conical cylinder to drive a scraper, which agitates the nutrients inside the conical tray. The centrifugal force from the rotating scraper evenly distributes the nutrients into the sludge below, ensuring a balanced nutrient supply for the microorganisms, maintaining their metabolic activity, and improving sludge treatment efficiency.
[0021] 2. Sludge is added to the inside of the machine casing through the feed pipe, followed by the introduction of microorganisms. The first motor is then started, causing the stirring rod to rotate and mix the sludge and microorganisms, allowing the microorganisms to begin degrading the sludge. After a certain period of degradation, nutrients are added to the inside of the storage cylinder. The nutrients flow downwards through a conduit into the conical tray, with the flow rate controlled by a metering valve. Subsequently, the second motor is started, causing the rotating rod to rotate the gear, which in turn rotates the gear ring. This causes the conical cylinder to move the scraper, scraping the nutrients evenly into the sludge to provide nutrition to the microorganisms. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of a high-efficiency and harmless sludge treatment device according to an embodiment of this application.
[0023] Figure 2 This is a schematic diagram of the perforated support plate according to an embodiment of this application.
[0024] Figure 3This is a schematic diagram of the conical tray, scraper, and rotating ring in an embodiment of this application.
[0025] Figure 4 This is a schematic diagram of the structure of the gear and gear ring in the embodiment of this application.
[0026] Explanation of reference numerals in the attached drawings: 1. Casing; 101. Control panel; 102. Support leg; 103. Feed pipe; 2. Processing mechanism; 201. Storage cylinder; 202. First motor; 203. Perforated support plate; 204. Stirring rod; 205. Second motor; 206. Guide tube; 207. Conical tray; 208. Scraper; 209. Rotary ring; 210. Conical cylinder; 211. Rotating rod; 212. Gear; 213. Metering valve; 214. Gear ring; 3. Feed hopper; 4. Sealing cover; 401. Paddle; 5. Guide ring; 6. Discharge pipe; 601. Control valve; 7. Retaining ring; 8. Guide ring. Detailed Implementation
[0027] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0028] This application discloses a highly efficient and harmless sludge treatment device. (Refer to...) Figure 1 A high-efficiency and harmless sludge treatment device includes a housing 1. Two sets of support legs 102 are fixedly installed on the bottom surface of the housing 1, and a control panel 101 is fixedly installed on the upper surface of the housing 1. A processing mechanism 2 is provided on the housing 1. The processing mechanism 2 includes a storage cylinder 201 installed on the upper surface of the housing 1. A sealing cover 4 is hinged to the upper surface of the storage cylinder 201 by a pin. A lever 401 is fixedly installed on the right side of the sealing cover 4. The sealing cover 4 can seal the storage cylinder 201, effectively preventing foreign objects from entering the storage cylinder 201. The top end of the feed pipe 103 is fixedly connected to a feed hopper 3, through which sludge can be easily added.
[0029] Reference Figure 2 and Figure 3A perforated support plate 203 is fixedly installed on the inner wall of the housing 1. A feed pipe 103 is fixedly connected to the upper surface of the housing 1 and the upper surface of the perforated support plate 203. A first motor 202 is fixedly installed on the upper surface of the housing 1, and a stirring rod 204 is fixedly installed at the output end of the first motor 202. A conical tray 207 is fixedly installed on the outer surface of the stirring rod 204. A rotating ring 209 is rotatably installed on the inner wall of the perforated support plate 203 via bearings, and a toothed ring 214 is fixedly installed on the bottom surface of the rotating ring 209. A conical cylinder 210 is sleeved on the outer surface of the stirring rod 204, and two sets of scrapers 208 are fixedly installed on the outer surface of the conical cylinder 210. The bottom surface of each scraper 208 is in contact with the inner wall of the conical tray 207. The upper surface of the conical cylinder 210 is fixedly installed with the bottom surface of the gear ring 214. The upper surface of the perforated support plate 203 is fixedly installed with a second motor 205. The output end of the second motor 205 is fixedly installed with a rotating rod 211. The bottom end of the rotating rod 211 is fixedly installed with a gear 212, which meshes with the gear ring 214.
[0030] Reference Figure 3 and Figure 4 A retaining ring 7 is provided above the rotating ring 209. The bottom surface of the retaining ring 7 is fixedly installed to the upper surface of the rotating ring 209. The retaining ring 7 effectively prevents the rotating ring 209 from becoming loose. A guide ring 5 is provided inside the casing 1. The bottom surface of the guide ring 5 is fixedly installed to the inner bottom wall of the casing 1. The guide ring 5 facilitates the guidance of sludge for easy discharge. A discharge pipe 6 is fixedly connected to the bottom surface of the casing 1. A control valve 601 is fixedly connected to the bottom end of the discharge pipe 6. The discharge pipe 6 and the control valve 601 facilitate the discharge of sludge.
[0031] Reference Figure 2 and Figure 4 The bottom surface of the storage cylinder 201 is fixedly connected to a conduit 206. The bottom end of the conduit 206 passes through the casing 1 and the perforated support plate 203 in sequence and extends to the bottom of the perforated support plate 203. A metering valve 213 is fixedly installed at the bottom end of the perforated support plate 203. The storage cylinder 201 is provided with a guide ring 8. The bottom surface of the guide ring 8 is fixedly installed to the inner bottom wall of the casing 1. The guide ring 8 can guide the nutrients so that the nutrients can enter the sludge.
[0032] The implementation principle of the efficient and harmless sludge treatment device in this application embodiment is as follows: Sludge is added to the inside of the casing 1 through the feed pipe 103, and then microorganisms are put into the inside of the casing 1. Then, the first motor 202 is started, which drives the stirring rod 204 to rotate, thereby mixing the sludge and microorganisms. The microorganisms begin to degrade the sludge. After a certain period of degradation, nutrients are added to the inside of the storage cylinder 201. The nutrients flow downward through the conduit 206, which pours the nutrients into the inside of the conical tray 207. At the same time, the flow rate is controlled by the metering valve 213. Then, the second motor 205 is started, which drives the rotating rod 211 to rotate the gear 212. The gear 212 drives the gear ring 214 to rotate, thereby causing the conical cylinder 210 to drive the scraper 208 to scrape the nutrients, so that the nutrients are evenly distributed into the sludge to supply nutrients to the microorganisms.
[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A high-efficiency and harmless sludge treatment device, comprising a casing (1) and a treatment mechanism (2), characterized in that: A control panel (101) is fixedly installed on the upper surface of the housing (1). The processing mechanism (2) is located above the housing (1). The processing mechanism (2) includes a storage cylinder (201) installed on the upper surface of the housing (1). A first motor (202) is fixedly installed on the upper surface of the housing (1). A stirring rod (204) is fixedly installed at the output end of the first motor (202). A perforated support plate (203) is fixedly installed on the inner wall of the housing (1). A feed pipe (103) is fixedly connected to the upper surface of the housing (1) and the upper surface of the perforated support plate (203). A conical tray (207) is fixedly installed on the outer surface of the stirring rod (204). A rotating ring (209) is rotatably installed on the inner wall of the perforated support plate (203) through a bearing. A toothed ring (214) is fixedly installed on the bottom surface of the rotating ring (209). A conical tray (207) is sleeved on the outer surface of the stirring rod (204). The conical cylinder (210) has two sets of scrapers (208) fixedly installed on its outer surface. The bottom surface of each scraper (208) is in contact with the inner wall of the conical tray (207). The upper surface of the conical cylinder (210) is fixedly installed with the bottom surface of the toothed ring (214). The upper surface of the perforated support plate (203) is fixedly installed with a second motor (205). The output end of the second motor (205) is fixedly installed with a rotating rod (214). 1) A gear (212) is fixedly installed at the bottom end of the rotating rod (211). The gear (212) meshes with the gear ring (214). A conduit (206) is fixedly connected to the bottom surface of the storage cylinder (201). The bottom end of the conduit (206) passes through the housing (1) and the perforated support plate (203) in sequence and extends to the bottom of the perforated support plate (203). A metering valve (213) is fixedly installed at the bottom end of the perforated support plate (203).
2. The efficient and harmless sludge treatment device according to claim 1, characterized in that: A retaining ring (7) is provided above the rotating ring (209), and the bottom surface of the retaining ring (7) is fixedly installed on the upper surface of the rotating ring (209).
3. The efficient and harmless sludge treatment device according to claim 1, characterized in that: The top end of the feed pipe (103) is fixedly connected to the feed hopper (3), and two sets of support legs (102) are fixedly installed on the bottom surface of the housing (1).
4. The efficient and harmless sludge treatment device according to claim 1, characterized in that: The upper surface of the storage cylinder (201) is hinged with a sealing cover (4) by a pin, and a lever (401) is fixedly installed on the right side of the sealing cover (4).
5. The efficient and harmless sludge treatment device according to claim 1, characterized in that: The storage cylinder (201) is provided with a guide ring (8) inside, and the bottom surface of the guide ring (8) is fixedly installed with the inner bottom wall of the housing (1).
6. The efficient and harmless sludge treatment device according to claim 1, characterized in that: The housing (1) is provided with a flow guide ring (5) inside, and the bottom surface of the flow guide ring (5) is fixedly installed with the inner bottom wall of the housing (1).
7. The efficient and harmless sludge treatment device according to claim 1, characterized in that: The bottom surface of the housing (1) is fixedly connected to the discharge pipe (6), and the bottom end of the discharge pipe (6) is fixedly connected to the control valve (601).