Intelligent temperature control turning device for compost fermentation process

Abstract

The utility model relates to the technical field of compost turning, and discloses a compost fermentation process intelligent temperature control turning device, which comprises a turning plate and two supports, the number of the supports is two, the supports are respectively arranged on two sides of the turning plate, and two ends of the supports are both rotatably connected with moving wheels. According to the intelligent temperature control turning device in the compost fermentation process, through the synergistic effect of the obliquely arranged turning plate and the bottom moving roller, materials can be conveniently shoveled up, and a dynamic turning channel is formed by combining staggered arrangement of parting strips and spiral discharging paddles, so that the mixing uniformity and turning continuity are enhanced; the fixing block supports the bottom of the spiral discharging paddle, so that the transmission stability is improved, and the sealing plate effectively prevents materials from splashing and losing. The supports on the two sides are in linkage with the hydraulic rods through the moving wheels, the overall height of the device is adjusted to adapt to different composting environments, the vertical guide precision of lifting of the pile turning plate is guaranteed through the double sliding clamping structures of the clamping blocks and the supporting frames and the double sliding clamping structures of the protruding blocks and the limiting frames, and the operation stability is enhanced through the anti-rollover design.

Description

Technical Field

[0001] This utility model relates to the field of composting turning technology, specifically to an intelligent temperature-controlled turning device for the composting fermentation process. Background Technology

[0002] Composting is a core step in the resource utilization of organic waste, and its fermentation efficiency and material uniformity are directly affected by the turning process.

[0003] Traditional composting devices mostly rely on fixed plow blades or simple spiral structures, which can easily lead to "dead zones" in the compacted areas of the material. This results in low oxygen permeability and uneven distribution of microbial activity, affecting the fermentation cycle and the quality of composting. The existing equipment has a fixed height and tilt angle, making it difficult to adapt to different pile sizes and moisture content conditions.

[0004] Therefore, it is necessary to propose an intelligent temperature-controlled turning device for the composting fermentation process. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent temperature-controlled turning device for the composting fermentation process. It has the advantages of strong material turning uniformity and adjustable equipment height, which can adapt to different pile sizes and moisture content conditions, thus solving the problems mentioned in the background technology.

[0006] This utility model provides the following technical solution: an intelligent temperature-controlled turning device for compost fermentation, comprising a turning plate and supports, wherein there are two supports, which are respectively located on both sides of the turning plate. Both ends of the supports are rotatably connected to movable wheels. The bottom end of the turning plate is rotatably connected to a movable roller. The turning plate is inclined. The upper surface of the turning plate is provided with several partitions and a spiral discharge paddle. The partitions and the spiral discharge paddles are arranged alternately. The side walls of the partitions are fixedly connected to fixed blocks. The bottom end of the spiral discharge paddle is rotatably connected to the side of the fixed block. The top side of the turning plate is fixedly connected to a sealing plate.

[0007] Preferably, both ends of the turning plate are fixedly connected to a locking block, the top of the support is fixedly connected to a support frame, the locking block and the support frame are slidably engaged, the top of the support is fixedly connected to a hydraulic rod, and the top of the hydraulic rod is fixedly connected to the bottom of the locking block.

[0008] Preferably, both ends of the turning plate are fixedly connected to protrusions, and the top of the bracket is fixedly connected to a limiting frame, which is slidably engaged with the protrusions.

[0009] Preferably, a second gear is rotatably connected to the top of the partition bar, and a first gear is fixedly connected to the top of the spiral discharge paddle through the top of the turning plate, with the first gear meshing with the second gear.

[0010] Preferably, a mounting frame is fixedly connected to the top of the turning plate, a motor is fixedly connected to the inner wall of the mounting frame, and the output shaft of the motor is fixedly connected to one of the gears.

[0011] Preferably, the back of the turning plate is provided with a discharge port, the edge of the discharge port is fixedly connected to a discharge frame, and the bottom end of the discharge frame is rotatably connected to an auxiliary discharge roller.

[0012] Preferably, an integrated spray head is fixedly connected to the inner top wall of the discharge frame, and a connecting pipe is fixedly connected to the integrated spray head.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This intelligent temperature-controlled turning device for composting fermentation utilizes an inclined turning plate and a bottom moving roller to facilitate material shoveling. The staggered arrangement of partitions and a spiral discharge paddle creates a dynamic turning channel, enhancing mixing uniformity and turning continuity. Fixed blocks support the bottom of the spiral discharge paddle, improving transmission stability, while a sealing plate effectively prevents material splashing and loss. The side supports, linked by moving wheels and hydraulic rods, allow for overall height adjustment to adapt to different composting environments. A double sliding engagement structure—combining locking blocks and support frames, and protrusions and limit frames—ensures vertical guidance accuracy for the turning plate's lifting and lowering while enhancing operational stability through an anti-tipping design. The meshing transmission of gears one and two causes the spiral discharge paddle and partitions to rotate synchronously in opposite directions. Combined with the compact layout of the motor-driven gear one, this simplifies the transmission system's complexity and improves power transmission efficiency. The directional discharge channel formed by the discharge port and the discharge frame is assisted by the discharge roller to reduce the risk of caking and blockage. The design of the integrated spray head embedded in the top wall of the discharge frame realizes the space reuse of the turning and humidification process. The standardized connection port further improves the adaptability of the external water supply pipeline. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0017] Figure 2 This is a cross-sectional view of the flipping plate of this utility model.

[0018] The attached diagram lists the components represented by each number as follows:

[0019] 100. Turning plate; 101. Moving roller; 102. Spacer bar; 103. Fixing block; 104. Spiral discharge paddle; 105. Enclosing plate; 106. Gear 1; 107. Gear 2; 108. Discharge port; 109. Protrusion;

[0020] 200. Mounting bracket; 201. Motor;

[0021] 300. Discharge frame; 301. Discharge roller; 302. Integrated spray head; 303. Connecting pipe port;

[0022] 400, bracket; 401, caster wheel; 402, limit frame; 403, support frame; 404, hydraulic rod; 405, locking block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-2 As shown, the intelligent temperature-controlled turning device for compost fermentation includes a turning plate 100 and two supports 400. Two supports 400 are located on either side of the turning plate 100. Both ends of each support 400 are rotatably connected to a moving wheel 401. A moving roller 101 is rotatably connected to the bottom end of the turning plate 100. The turning plate 100 is inclined. Several partitions 102 and spiral discharge paddles 104 are arranged on the upper surface of the turning plate 100. The partitions 102 and spiral discharge paddles 104 are arranged alternately. A fixing block 1 is fixedly connected to the side wall of each partition 102. 03. The bottom end of the spiral discharge paddle 104 is rotatably connected to the side of the fixed block 103. The top side of the turning plate 100 is fixedly connected to the sealing plate 105. The turning plate 100 is inclined and works with the bottom moving roller 101 to enable the material to be scooped up by the slope, thereby enhancing the continuity of turning. The partition strip 102 and the spiral discharge paddle 104 are arranged in an alternating manner to form a dynamic turning channel, thereby improving the uniformity of material mixing. The fixed block 103 supports the bottom of the spiral discharge paddle 104 and enhances the transmission stability. The sealing plate 105 covers the top of the turning plate 100 to prevent material from splashing and being lost during the turning process.

[0025] In a further preferred embodiment, both ends of the turning plate 100 are fixedly connected to locking blocks 405, and the top of the support frame 400 is fixedly connected to a support frame 403. The locking blocks 405 and the support frame 403 are slidably engaged. The top of the support 400 is fixedly connected to a hydraulic rod 404, and the top of the hydraulic rod 404 is fixedly connected to the bottom of the locking blocks 405. The moving wheels 401 at both ends of the support 400 are linked with the hydraulic rod 404 to realize the overall height adjustment of the device, adapting to different composting environments. The sliding engagement of the locking blocks 405 and the support frame 403 ensures the vertical guiding accuracy of the turning plate 100 during the lifting process. The hydraulic rod 404 drives the locking blocks 405 to move longitudinally, simplifying the height adjustment operation process.

[0026] More preferably, both ends of the turning plate 100 are fixedly connected with protrusions 109, and the top of the support 400 is fixedly connected with a limiting frame 402. The limiting frame 402 and the protrusions 109 are slidably engaged. The protrusions 109 and the limiting frame 402 slide to limit the lateral displacement of the turning plate 100 and ensure operational stability. The limiting frame 402 at the top of the support 400 provides double anti-tipping protection for the protrusions 109.

[0027] In a further preferred embodiment, a second gear 107 is rotatably connected to the top of the spacer bar 102, and a first gear 106 is fixedly connected to the top of the spiral discharge paddle 104 through the top of the turning plate 100. The first gear 106 meshes with the second gear 107, and the meshing transmission between the first gear 106 and the second gear 107 realizes the synchronous reverse rotation of the spiral discharge paddle 104 and the spacer bar 102. The second gear 107 at the top of the spacer bar 102 forms an independent power output end, which facilitates the adjustment of the turning resistance.

[0028] In a further preferred embodiment, a mounting frame 200 is fixedly connected to the top of the turning plate 100, and a motor 201 is fixedly connected to the inner wall of the mounting frame 200. The output shaft of the motor 201 is fixedly connected to one of the gears 106. The mounting frame 200 centrally fixes the motor 201, shortening the power transmission path and improving the transmission efficiency. The motor 201 directly drives the gear 106, simplifying the structural complexity of the transmission system.

[0029] In a further preferred embodiment, a discharge port 108 is provided on the back of the turning plate 100, and a discharge frame 300 is fixedly connected to the edge of the discharge port 108. An auxiliary discharge roller 301 is rotatably connected to the bottom of the discharge frame 300. The discharge port 108 and the discharge frame 300 form a directional discharge channel to control the material falling trajectory. The auxiliary discharge roller 301 assists the material flow in the discharge frame 300 and reduces the risk of caking and blockage.

[0030] In a further preferred embodiment, an integrated spray head 302 is fixedly connected to the inner top wall of the discharge frame 300, and a connecting pipe 303 is fixedly connected to the integrated spray head 302. The integrated spray head 302 is embedded in the inner top wall of the discharge frame 300, realizing the reuse of space for the turning and humidification processes. The standardized interface design of the connecting pipe 303 is compatible with various external water supply pipelines.

[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent temperature-controlled turning device for compost fermentation, comprising a turning plate (100) and a support frame (400), characterized in that: There are two supports (400), located on both sides of the turning plate (100). Both ends of the supports (400) are rotatably connected to moving wheels (401). The bottom end of the turning plate (100) is rotatably connected to a moving roller (101). The turning plate (100) is inclined. The upper surface of the turning plate (100) is provided with several partitions (102) and a spiral discharge paddle (104). The partitions (102) and the spiral discharge paddles (104) are arranged alternately. The side wall of the partitions (102) is fixedly connected to a fixing block (103). The bottom end of the spiral discharge paddle (104) is rotatably connected to the side of the fixing block (103). The top side of the turning plate (100) is fixedly connected to a closing plate (105).

2. The intelligent temperature-controlled turning device for compost fermentation process according to claim 1, characterized in that: Both ends of the turning plate (100) are fixedly connected with locking blocks (405), the top of the support (400) is fixedly connected with a support frame (403), the locking blocks (405) and the support frame (403) are slidably locked together, the top of the support (400) is fixedly connected with a hydraulic rod (404), and the top of the hydraulic rod (404) is fixedly connected with the bottom of the locking block (405).

3. The intelligent temperature-controlled turning device for compost fermentation process according to claim 1, characterized in that: Both ends of the turning plate (100) are fixedly connected with protrusions (109), and the top of the bracket (400) is fixedly connected with a limiting frame (402), which is slidably engaged with the protrusions (109).

4. The intelligent temperature-controlled turning device for compost fermentation process according to claim 1, characterized in that: The top end of the partition bar (102) is rotatably connected to a second gear (107), and the shaft at the top end of the spiral discharge paddle (104) passes through the top end of the turning plate (100) and is fixedly connected to a first gear (106), which meshes with the second gear (107).

5. The intelligent temperature-controlled turning device for compost fermentation process according to claim 1, characterized in that: The top of the turning plate (100) is fixedly connected to a mounting frame (200), and the inner wall of the mounting frame (200) is fixedly connected to a motor (201). The output shaft of the motor (201) is fixedly connected to one of the gears (106).

6. The intelligent temperature-controlled turning device for compost fermentation process according to claim 1, characterized in that: The back of the turning plate (100) is provided with a discharge port (108), and a discharge frame (300) is fixedly connected to the edge of the discharge port (108). An auxiliary discharge roller (301) is rotatably connected to the bottom end of the discharge frame (300).

7. The intelligent temperature-controlled turning device for compost fermentation process according to claim 6, characterized in that: An integrated spray head (302) is fixedly connected to the inner top wall of the discharge frame (300), and a connecting pipe (303) is fixedly connected to the integrated spray head (302).

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