Material-gas separation equipment
By combining the flow guiding component and the vibration component, the problems of high humidity material adhesion and unstable air pressure in the material-gas separation equipment are solved, achieving a more thorough and stable gas-material separation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU SAIFULI INTELLIGENT TECHNOLOGY ENGINEERING CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-12
AI Technical Summary
Existing gas-material separation equipment is prone to agglomeration and adhesion to the inner wall when separating high-humidity materials, which affects the cleanliness of the separation. Furthermore, the gas flow direction relies on manual intervention, which leads to unstable gas pressure, resulting in a shortened material residence time and incomplete gas-material separation.
The system employs a flow guide component and a vibration component. The flow guide component generates vortices through spiral blades and a flow guide fan to increase the residence time of gas and material. The vibration component drives the top block and movable ball to vibrate the inner wall through an eccentric disk to shake off agglomerates. Combined with the rotation of the spiral blades and the flow guide fan, the combined design of the flow guide component and the vibration component achieves more thorough gas-material separation.
By combining the flow guiding component and the vibration component, a more thorough gas-material separation effect is achieved, solving the adhesion problem during the separation of high-humidity materials. Furthermore, the combined design of the flow guiding component and the vibration component increases the thoroughness and stability of gas-material separation.
Smart Images
Figure CN224221056U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of gas-material separation equipment, specifically, it relates to a gas-material separation equipment. Background Technology
[0002] Gas-material separation equipment (also known as a separator) is a key device in industrial pipeline transportation systems used to separate gaseous materials from solid / liquid materials.
[0003] The prior art discloses a wear-resistant material-gas separator (CN212039466U), which includes a material-gas separation cylinder. The upper end of the material-gas separation cylinder is connected to the extraction chamber via a flange, and the lower end is connected to the wear-resistant feed cylinder via a flange. The lower end of the wear-resistant feed cylinder is connected to the ash hopper via a flange. A feed pipe is connected to the wear-resistant feed cylinder, and a wear-resistant layer is attached to the inner side of the cylinder wall. With the above structure, the material-gas separator of this invention has a feed inlet direction that is tangential to the cylinder wall, rather than directly impacting it. This greatly reduces the direct scouring of the cylinder wall by the material, and the wear-resistant material attached to the inner side of the cylinder wall also extends its service life.
[0004] The search revealed that existing technologies do not have an anti-sticking structure. High-humidity materials are prone to clumping and sticking to the inner wall surface, affecting the cleanliness of the separation process. Furthermore, existing technologies lack consideration for guiding the gas flow direction during use, and the gas flow direction relies on manual intervention, which can easily lead to unstable gas pressure, shortening the material residence time and resulting in incomplete gas-material separation.
[0005] In view of this, this utility model is proposed. Utility Model Content
[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:
[0007] A material-gas separation device, comprising
[0008] The separator body has a wear-resistant feed cylinder in the middle, a discharge valve at the bottom, and an air outlet, an air storage tank, and a pulse solenoid valve at the top.
[0009] A flow guiding assembly is movably disposed within the separator body. The flow guiding assembly includes a spiral blade, a flow guiding fan, and a filter plate. The spiral blade is rotatably disposed within the separator body, the flow guiding fan is rotatably disposed at the bottom of the filter plate, and the filter plate is fixedly installed inside the separator body.
[0010] A vibration assembly is movably mounted on a filter plate. The vibration assembly includes a top moving block, a metal frame, and a movable ball. The top moving block is movably mounted on the top surface of the filter plate. The metal frame is sleeved on the movable ball. The movable ball is magnetically connected to the top moving block. The movable ball is movably mounted on the inner wall surface of the separator body.
[0011] In a preferred embodiment of this utility model, a motor is fixedly mounted on the top surface of the separator body, and a rotating shaft is rotatably mounted inside the separator body, with the output end of the motor connected to the top surface of the rotating shaft.
[0012] In a preferred embodiment of this utility model, two scraper rods are symmetrically fixed on the curved surface of the rotating shaft, and the two ends of the spiral blade are fixedly connected to the rotating shaft through the two scraper rods.
[0013] In a preferred embodiment of the present invention, a bracket is fixedly provided on the inner curved surface of the separator body, a filter plate is fixedly connected to the top surface of the bracket, a support cylinder is fixedly provided at the center of the top surface of the bracket, and the guide fan is rotatably disposed between the filter plate and the bracket.
[0014] In a preferred embodiment of this utility model, an eccentric disk is fixedly provided on the bottom surface of the rotating shaft, the jacking block is sleeved on the eccentric disk, and two arched guide frames are symmetrically fixed on the top surface of the filter plate, and the jacking block slides through the two guide frames.
[0015] In a preferred embodiment of this utility model, a first magnetic element is fixedly arranged inside both ends of the top moving block, and multiple vibration chambers are arranged in a ring array inside the separator body. No less than three movable balls are arranged in an upper and lower array inside the vibration chamber, and a second magnetic element is arranged inside the bottommost movable ball. The first magnetic element and the second magnetic element are magnetically connected.
[0016] In a preferred embodiment of this utility model, the shape of the metal frame corresponds to three movable balls, the metal frame engages with the movable balls, and the metal frame slides within the vibration cavity.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] 1. By setting up a vibration assembly, the eccentric disk drives the jacking block to move back and forth on the filter plate. The jacking block uses the first magnetic component inside to attract the second magnetic component inside the movable ball. The movable ball follows the movement of the jacking block by magnetic attraction, thereby causing the vibration chamber to vibrate against the inner wall of the separator body. With the support of the metal frame, the other movable balls are driven to vibrate the inner wall of the separator body synchronously, thereby shaking off the clumps attached to the inner wall surface and avoiding the impact of the clumps on the subsequent separation work.
[0019] 2. By setting up a flow guiding component, the flow guide fan is driven to rotate by the airflow. The flow guide fan induces the airflow to form a vortex. The rotation of the spiral blades induces the airflow to rise and drives the airflow to flow in a spiral, increasing the time that the gas and material stay in the separator body, so that the gas and material can be separated more thoroughly in the separator body.
[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0021] In the attached diagram:
[0022] Figure 1 This is a schematic diagram of the overall appearance of the present utility model;
[0023] Figure 2 This is a partial cross-sectional view of the present invention;
[0024] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0025] Figure 4 This is a partial schematic diagram of the flow guiding component in this utility model;
[0026] Figure 5 This is a schematic diagram of the installation of the local flow guiding component and the local vibration component in this utility model.
[0027] In the diagram: 10. Separator body; 11. Wear-resistant feed cylinder; 12. Discharge valve port; 13. Air outlet; 14. Motor; 15. Air storage tank; 16. Pulse solenoid valve; 17. Rotary shaft; 18. Spiral blade; 19. Guide fan; 20. Pushing block; 21. First magnetic component; 22. Vibration chamber; 23. Metal frame; 24. Movable ball; 25. Second magnetic component; 26. Filter plate; 27. Support; 28. Guide frame; 29. Support cylinder; 30. Eccentric disc; 31. Scraper. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0029] A material-gas separation device, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, including
[0030] The separator body 10 has a wear-resistant feed cylinder 11 in the middle, a discharge valve port 12 at the bottom, and an air outlet 13, an air storage tank 15, and a pulse solenoid valve 16 at the top.
[0031] The flow guiding assembly is movably disposed within the separator body 10. The flow guiding assembly includes a spiral blade 18, a flow guiding fan 19, and a filter plate 26. The spiral blade 18 is rotatably disposed within the separator body 10, and the flow guiding fan 19 is rotatably disposed at the bottom of the filter plate 26. The filter plate 26 is fixedly installed inside the separator body 10.
[0032] The vibration assembly is movably mounted on the filter plate 26. The vibration assembly includes a top moving block 20, a metal frame 23, and a movable ball 24. The top moving block 20 is movably mounted on the top surface of the filter plate 26. The metal frame 23 is sleeved on the movable ball 24. The movable ball 24 is magnetically connected to the top moving block 20. The movable ball 24 is movably mounted on the inner wall surface of the separator body 10.
[0033] Specifically, a negative pressure is generated by a fan, and the material is mixed with a certain amount of air. The mixture is then sent through a conveying pipeline to the separator body 10 for material-air separation. When the dust-laden airflow enters the separator body 10 along the wear-resistant feed cylinder 11, it generates inertial centrifugal force along the inner wall of the separator body 10. Large particles settle and fall, being discharged through the discharge valve 12. A portion of the material and dust continues to rise with the air to the space between the guide assembly and the vibration assembly. Guided by the guide fan 19, it passes through the filter plate 26 and is filtered. The filtered dust falls directly to the vicinity of the discharge valve 12 to await discharge, while the remaining dust... Dust-laden airflow through filter plate 26 may adhere to the inner wall of separator body 10. At this time, driven by spiral blades 18, vibration component vibrates the inner wall of separator body 10, causing the adhered dust to fall off. During this process, dust-laden airflow will undergo spiral guiding motion through rotating spiral blades, increasing the residence time of dust-laden airflow. As the airflow continues to rise, air storage tank 15 performs back-blowing with compressed air. Accompanied by the reverse action of airflow, the dust in the dust-laden airflow is shaken off and falls into the ash hopper, and discharged through discharge valve port 12. Clean air is finally discharged through air outlet 13.
[0034] It is worth noting that the wear-resistant feed cylinder 11, discharge valve port 12, air outlet 13, air storage tank 15 and pulse solenoid valve 16 appearing in this device are all disclosed in detail in a prior art wear-resistant material-air separator (CN212039466U). They only need to be compatible with the specifications used in this device, so they will not be described in detail here.
[0035] like Figure 1 and Figure 2As shown, a motor 14 is fixedly mounted on the top surface of the separator body 10, and a rotating shaft 17 is rotatably mounted inside the separator body 10. The output end of the motor 14 is connected to the top surface of the rotating shaft 17; Figure 1 , Figure 2 and Figure 5 As shown, two scraper rods 31 are symmetrically fixed on the curved surface of the rotating shaft 17, and the two ends of the spiral blade 18 are fixedly connected to the rotating shaft 17 through the two scraper rods 31;
[0036] like Figure 2 and Figure 4 As shown, a bracket 27 is fixedly installed on the inner curved surface of the separator body 10. The top surface of the bracket 27 is fixedly connected to the filter plate 26. A support cylinder 29 is fixedly installed at the center of the top surface of the bracket 27. The guide fan 19 is rotatably installed between the filter plate 26 and the bracket 27. The filter plate 26, the bracket 27 and the support cylinder 29 are all coaxially arranged. The bracket 27 consists of a circular frame and an annular cylinder. The bracket 27 is fixedly connected to the filter plate 26 through the annular cylinder. The guide fan 19 is rotatably connected to the bracket 27 through the annular cylinder.
[0037] The working principle is as follows: the rotating shaft 17 is rotatably set between the separator body 10 and the support cylinder 29. When the motor 14 starts, the motor 14 drives the rotating shaft 17 and the two scrapers 31 to start. At this time, the spiral blades 18 rotate along the inner wall of the separator body 10 under the drive of the two scrapers 31. The guide fan 19 is directly opposite the inlet end of the wear-resistant feed cylinder 11. When the dust-laden airflow enters the separator body 10 through the wear-resistant feed cylinder 11, the dust-laden airflow first drives the guide fan 19 to rotate around the annular cylinder. At this time, the dust-laden airflow forms a spiral after being guided by the guide fan 19. At the same time, large particles in the dust-laden airflow are filtered and discharged after being filtered by the filter plate 26. The dust-laden airflow passing through the filter plate 26 is guided by the rotating spiral blades. At this time, the dust-laden airflow stays in the separator body 10 for a longer period of time, thereby increasing the separation time of the gas and material and achieving more thorough separation of the gas and material.
[0038] like Figure 4 and Figure 5 As shown, an eccentric disk 30 is fixedly installed on the bottom surface of the rotating shaft 17, and a push block 20 is sleeved on the eccentric disk 30. Two arched guide frames 28 are symmetrically fixed on the top surface of the filter plate 26. The push block 20 slides through the two guide frames 28. The push block 20 consists of two long rods and a ring, with the two long rods symmetrically arranged around the ring. The ring is engaged with the eccentric disk 30. Figure 2 and Figure 3As shown, a first magnetic element 21 is fixedly installed inside both ends of the top moving block 20. Multiple vibration chambers 22 are arranged in a ring array inside the separator body 10. No less than three movable balls 24 are arranged in an upper and lower array inside the vibration chamber 22. A second magnetic element 25 is installed inside the bottommost movable ball 24. The first magnetic element 21 and the second magnetic element 25 are magnetically connected. The magnetic poles of the first magnetic element 21 and the second magnetic element 25 attract each other.
[0039] like Figure 3 As shown, the shape of the metal frame 23 corresponds to the three movable balls 24. The metal frame 23 engages with the movable balls 24 and slides within the vibration cavity 22. The metal frame 23 consists of three spherical rings and two square plates. The square plates are located between each pair of spherical rings, and the movable balls 24 are fitted inside the spherical rings.
[0040] The working principle is as follows: when the motor 14 drives the rotating shaft 17 to rotate, the eccentric disk 30 rotates synchronously with the rotating shaft 17. The eccentric force of the rotating eccentric disk 30 drives the actuating block 20 to move back and forth on the filter plate 26. At this time, the actuating block 20 moves back and forth between the two supports 27. At this time, the actuating block 20 uses the first magnetic element 21 inside to attract the second magnetic element 25 in the nearest movable ball 24. The movable ball 24 moves with the actuating block 20 by means of magnetic attraction. At the same time, the movement of the movable ball 24 drives the movement of the two movable balls 24 on the upper side through the metal frame 23. The three movable balls 24 can push the vibration chamber 22 to vibrate the inner wall of the separator body 10, thereby shaking off the clumps attached to the inner wall surface and avoiding the impact of the clumps on the subsequent separation work.
[0041] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are protected by this utility model.
Claims
1. A material-gas separation device, characterized in that, include The separator body (10) has a wear-resistant feed cylinder (11) in the middle, a discharge valve port (12) at the bottom, and an air outlet (13), an air storage tank (15), and a pulse solenoid valve (16) at the top. A flow guiding assembly is movably disposed within the separator body (10). The flow guiding assembly includes a spiral blade (18), a flow guiding fan (19), and a filter plate (26). The spiral blade (18) is rotatably disposed within the separator body (10), and the flow guiding fan (19) is rotatably disposed at the bottom of the filter plate (26). The filter plate (26) is fixedly installed inside the separator body (10). The vibration assembly is movably mounted on the filter plate (26). The vibration assembly includes a top moving block (20), a metal frame (23), and a movable ball (24). The top moving block (20) is movably mounted on the top surface of the filter plate (26). The metal frame (23) is sleeved on the movable ball (24). The movable ball (24) is magnetically connected to the top moving block (20). The movable ball (24) is movably mounted on the inner wall surface of the separator body (10).
2. The material-gas separation device according to claim 1, characterized in that, A motor (14) is fixedly installed on the top surface of the separator body (10), and a rotating shaft (17) is rotatably installed inside the separator body (10). The output end of the motor (14) is connected to the top surface of the rotating shaft (17).
3. The material-gas separation device according to claim 2, characterized in that, Two scraper rods (31) are symmetrically fixed on the curved surface of the rotating shaft (17), and the two ends of the spiral blade (18) are fixedly connected to the rotating shaft (17) through the two scraper rods (31).
4. The material-gas separation device according to claim 3, characterized in that, A bracket (27) is fixedly installed on the inner curved surface of the separator body (10). A filter plate (26) is fixedly connected to the top surface of the bracket (27). A support cylinder (29) is fixedly installed at the center of the top surface of the bracket (27). The guide fan (19) is rotatably installed between the filter plate (26) and the bracket (27).
5. The material-gas separation device according to claim 4, characterized in that, An eccentric disk (30) is fixedly provided on the bottom surface of the rotating shaft (17), and the jacking block (20) is sleeved on the eccentric disk (30). Two arched guide frames (28) are symmetrically fixed on the top surface of the filter plate (26), and the jacking block (20) slides through between the two guide frames (28).
6. The material-gas separation device according to claim 1, characterized in that, The top moving block (20) has a first magnetic element (21) fixedly installed inside both ends. The separator body (10) has a plurality of vibration chambers (22) arranged in a ring array inside. The vibration chambers (22) have no less than three movable balls (24) arranged in an upper and lower array inside. The bottom movable ball (24) has a second magnetic element (25) installed inside. The first magnetic element (21) and the second magnetic element (25) are magnetically connected.
7. The material-gas separation device according to claim 6, characterized in that, The shape of the metal frame (23) corresponds to the three movable balls (24), the metal frame (23) engages with the movable balls (24), and the metal frame (23) slides within the vibration cavity (22).