Static batching system for compound microbial fertilizer
By designing and improving the batching tank and components, the problem of inconvenient weighing and discharging in the batching of compound microbial fertilizers in existing equipment has been solved, realizing convenient weighing and discharging of raw materials and improving the convenience and practicality of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN SINO-AGRI CARGILL CHEM CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-05-12
AI Technical Summary
Existing batching equipment is inconvenient for weighing and feeding multiple raw materials and adjusting the discharge according to the needs of compound microbial fertilizer formulation, which affects the operation and use effect.
A static batching system comprising a batching tank, a discharging assembly, and a discharge assembly was designed. Through the suspended weighing hopper and storage cylinder, combined with the cooperation of a pressure assembly and a solenoid valve, convenient control of the weighing and discharge of raw materials can be achieved.
This improves the convenience and practicality of the static batching system for compound microbial fertilizers, making the weighing, feeding, and discharging of raw materials more convenient and efficient, and the operation more convenient.
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Figure CN224221159U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ingredient technology, specifically to a static ingredient mixing system for compound microbial fertilizer. Background Technology
[0002] With the continuous development of agricultural modernization, the requirements for fertilizers are also increasing. As a new type of fertilizer, compound microbial fertilizer has many advantages such as improving soil structure, increasing fertilizer utilization, and enhancing crop resistance. It has been widely used in agricultural production. Compound microbial fertilizer is a live microbial product composed of specific microorganisms and nutrients. It can provide, maintain, or improve plant nutrition, increase agricultural product yield, or improve agricultural product quality. Therefore, it requires a mixing system for auxiliary proportioning.
[0003] In response, Chinese patent application number CN201721526202.5 discloses a static batching production line, which includes a batching scale, a bucket elevator, a mixer, a skirted belt elevator, a quantitative packaging scale, and a sewing machine arranged in sequence. A horizontal conveyor belt is arranged below the quantitative packaging scale and the sewing machine. The batching scale includes several material distribution bins. A static weighing scale is arranged in each material distribution bin. An impurity filtering device is arranged above the static weighing scale. A cloth plate is arranged between the impurity filtering device and the static weighing scale. The impurity filtering device includes a filter plate. A dust collection box is arranged below the filter plate. A dust collection port extending to the outside of the material distribution bin is arranged on the dust collection box. The filter plate and the cloth plate are respectively arranged on both sides of the material distribution bin.
[0004] However, existing batching equipment is inconvenient for auxiliary weighing and feeding of various raw materials and adjusting the discharge according to the needs of compound microbial fertilizer formulation, which affects the operation and use effect;
[0005] Therefore, in order to solve the above problems, a static batching system for compound microbial fertilizer is proposed. Utility Model Content
[0006] The purpose of this invention is to provide a static batching system for compound microbial fertilizers, in order to solve the problem mentioned in the background art that existing batching equipment is inconvenient to assist in weighing and feeding multiple raw materials and adjusting the discharge according to the needs of compound microbial fertilizer formulation, thus affecting the operation and use effect.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a static batching system for compound microbial fertilizer, comprising a batching tank, a top cover mounted on the top of the batching tank, a motor mounted on the top of the top cover, a rotating rod suspended in the middle of the top cover via a bearing, the upper end of the rotating rod being connected to the output end of the motor, a stirring blade mounted on the lower part of the rotating rod, the stirring blade being located inside the batching tank, a discharging assembly mounted on both sides of the top of the top cover, the discharging assembly comprising two sets of weighing hoppers, the weighing hoppers being suspended on the left and right sides of the top cover, a storage cylinder being suspended above the weighing hoppers, a load-bearing plate supporting the lower part of the outer wall of the weighing hoppers, a pressure assembly supporting the lower part of the load-bearing plate, a support foot supporting the bottom of the pressure assembly, the support foot supporting the surface of the top cover, a discharge assembly provided at the bottom of the batching tank, the discharge assembly comprising a discharge bin mounted at the bottom of the batching tank, a discharge hopper mounted at the bottom of the discharge bin, and a discharge nozzle integrally provided at the bottom of the discharge hopper.
[0008] As a further step of this solution, the three sets of pressure components and support feet are equidistantly supported in a triangular shape below the load-bearing plate. The bottom of the weighing hopper is equipped with a lower solenoid valve, and a discharge pipe is suspended at the bottom of the lower solenoid valve. The discharge pipe is inserted into the top of the upper cover, and the top of the upper cover has a through hole corresponding to the discharge pipe.
[0009] As a further step of this solution, the bottom of the storage cylinder is supported by a support plate, the bottom of the support plate is supported by a support beam, the support beam is supported on the surface of the upper cover, and an inner frame is integrally fixed in the center of the surface of the support plate. Six sets of storage cylinders are erected on the side of the inner frame, and the outer wall of the storage cylinder is assembled and fastened by the ring arm with bolts.
[0010] As a further step of this solution, a discharge hopper is integrally provided at the bottom of the storage cylinder, and a discharge nozzle is inclinedly provided at the bottom of the discharge hopper. An upper solenoid valve is installed at the outlet of the discharge nozzle, and a discharge pipe is suspended at the lower end of the upper solenoid valve. The discharge pipe is located above the weighing hopper. A transparent window is installed on the outer wall of the weighing hopper, and a corresponding assembly groove is opened on the side wall of the weighing hopper.
[0011] As a further step of this solution, a feeding hopper is integrally fixed at the upper end of the storage cylinder, and an arc-shaped upward curved protective cover is integrally provided on the inner side of the feeding hopper. The outer side of the feeding hopper is inclined and extended into a wide opening. A vertical pole is erected in the middle of the inner frame, and an upper lifting beam is assembled on the upper part of the vertical pole. The upper lifting beam is supported on the inner side of the feeding hopper.
[0012] As a further step of this solution, a baffle plate is horizontally inserted at the bottom of the discharge bin, and an insert cover corresponding to the baffle plate is integrally provided at the bottom of the discharge bin. An insert groove corresponding to the insert cover is opened inside the insert cover. An outer edge strip is integrally fixed on the outer side of the baffle plate, and a pull ring is fixed on the outer side of the outer edge strip. Magnetic suction components are fixed on the inner wall of the outer edge strip and the outer wall of the insert cover.
[0013] As a further step of this solution, the discharge nozzle is inclined, and the upper side of the discharge hopper and the bottom side of the discharge bin are integrally fixed with a docking ring seat. The docking ring seat is provided with corresponding docking screw holes at equal intervals around it, and bolts are inserted into the docking screw holes for assembly and fastening.
[0014] As a further step of this solution, a corresponding power distribution control box is installed on the front side of the top of the cover, and a support ring is integrally fixed on the outer wall of the mixing tank, with a support column installed on the side of the support ring.
[0015] Compared with the prior art, the beneficial effects of this utility model are: this utility model facilitates the auxiliary weighing and feeding of various raw materials and the adjustment of discharge according to the needs of compound microbial fertilizer formulation, making the operation and proportioning more convenient;
[0016] 1. This utility model, by setting up a material dispensing component, with the weighing hopper and storage cylinder suspended and supported by a pressure component, facilitates the weighing of raw materials placed inside the weighing hopper. The storage cylinder allows for the pre-positioning of different raw materials, making operation more convenient and facilitating the release and weighing of raw materials. This design improves the convenience and practicality of the static batching system for compound microbial fertilizers.
[0017] 2. This utility model, by incorporating a discharge assembly, with a discharge bin, discharge hopper, and discharge nozzle, makes discharge more convenient. Furthermore, during assembly and use, the discharge hopper and discharge nozzle can be adjusted and assembled according to usage needs, making discharge more convenient and easier to rotate to the appropriate angle for assembly, thus improving the efficiency and convenience of discharge. This design enhances the convenience and practicality of the static batching system for compound microbial fertilizers. Attached Figure Description
[0018] Figure 1 This is a three-dimensional sectional view of the overall structure of this utility model.
[0019] Figure 2 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model;
[0020] Figure 3 This is a side view of the exploded three-dimensional assembly of a partial structure of the material discharge component of this utility model;
[0021] Figure 4 This is a side perspective three-dimensional schematic diagram of a partial structure of the feeding assembly of this utility model;
[0022] Figure 5 This is a top view of a partial structure of the feeding assembly of this utility model.
[0023] In the diagram: 100, mixing tank; 110, top cover; 120, motor; 130, rotating rod; 140, stirring blade; 150, support ring; 160, support column; 200, discharge assembly; 210, weighing hopper; 211, load-bearing plate; 212, lower solenoid valve; 213, discharge pipe; 220, storage cylinder; 221, discharge hopper; 222, discharge nozzle; 223, upper solenoid valve; 224, discharge pipe; 230, pressure assembly; 231, support foot; 240, support plate; 241, support beam; 242. Inner frame; 243. Circumferential arm; 244. Upright pole; 245. Upper lifting beam; 250. Feed hopper; 251. Maintenance cover; 260. Transparent window; 261. Assembly slot; 270. Power distribution control box; 300. Discharge assembly; 310. Discharge bin; 320. Discharge hopper; 321. Connecting ring seat; 322. Connecting screw hole; 330. Discharge nozzle; 340. Baffle plate; 341. Outer edge strip; 342. Pull ring; 343. Insertion cover; 344. Insertion slot; 345. Magnetic suction assembly. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5 One embodiment provided by this utility model:
[0026] A static batching system for compound microbial fertilizer includes a batching tank 100, a top cover 110 mounted on the top of the batching tank 100, a motor 120 mounted on the top of the top cover 110, a rotating rod 130 suspended in the middle of the top cover 110 via a bearing, the upper end of the rotating rod 130 being connected to the output end of the motor 120, a stirring blade 140 mounted on the lower part of the rotating rod 130, the stirring blade 140 being located inside the batching tank 100, and discharge assemblies 200 mounted on both sides of the top of the top cover 110, the discharge assemblies 200 including two sets of weighing hoppers 210, the weighing hoppers 210 being suspended above the top cover 110. On the left and right sides, and above the weighing hopper 210, a storage cylinder 220 is suspended. The lower part of the outer wall of the weighing hopper 210 is supported by a load-bearing plate 211, and a pressure component 230 is supported below the load-bearing plate 211. The bottom of the pressure component 230 is supported by a support foot 231, and the support foot 231 is supported on the surface of the upper cover 110. The lower part of the mixing tank 100 is provided with a discharge component 300. The discharge component 300 includes a discharge bin 310 assembled at the bottom of the mixing tank 100. The lower part of the discharge bin 310 is equipped with a discharge hopper 320, and the bottom of the discharge hopper 320 is integrally provided with a discharge nozzle 330.
[0027] As described in more detail in this embodiment, three sets of pressure components 230 and support feet 231 are equidistantly supported in a triangular shape below the load-bearing plate 211. The bottom of the weighing hopper 210 is equipped with a lower solenoid valve 212, and a feeding pipe 213 is suspended at the bottom of the lower solenoid valve 212. The feeding pipe 213 is inserted into the top of the upper cover 110, and the top of the upper cover 110 has a through hole corresponding to the feeding pipe 213. In this way, it is convenient to support and assemble and weigh according to the needs of use during assembly and use, and it is also convenient to release the raw materials after weighing.
[0028] As described in more detail in this embodiment, the bottom of the storage cylinder 220 is supported by a support plate 240, and the bottom of the support plate 240 is supported by a support beam 241. The support beam 241 is supported on the surface of the upper cover 110, and an inner frame 242 is integrally fixed in the center of the surface of the support plate 240. Six sets of storage cylinders 220 are erected on the side of the inner frame 242, and the outer wall of the storage cylinder 220 is fastened by the ring arm 243 with bolts. In this way, the storage cylinder 220 is supported in use, making subsequent operations more convenient.
[0029] As described in more detail in this embodiment, a discharge hopper 221 is integrally provided at the bottom of the storage cylinder 220, and a discharge nozzle 222 is inclinedly provided at the bottom of the discharge hopper 221. An upper solenoid valve 223 is installed at the outlet of the discharge nozzle 222, and a discharge pipe 224 is suspended at the lower end of the upper solenoid valve 223. The discharge pipe 224 is located above the weighing hopper 210. A transparent window 260 is installed on the outer wall of the weighing hopper 210, and a corresponding assembly groove 261 is opened on the side wall of the weighing hopper 210. In this way, the material is assisted in the discharge during assembly and use, and it is also convenient to observe the remaining material inside.
[0030] As described in more detail in this embodiment, a feeding hopper 250 is integrally fixed to the upper end of the storage cylinder 220. An arc-shaped, upwardly curved maintenance cover 251 is integrally provided on the inner side of the feeding hopper 250, and the outer side of the feeding hopper 250 is inclined and extended into a wide opening. A vertical pole 244 is erected in the middle of the inner frame 242, and an upper lifting beam 245 is mounted on the upper part of the vertical pole 244. The upper lifting beam 245 is supported on the inner side of the feeding hopper 250. In this way, auxiliary feeding is performed during assembly and use, making the operation more convenient.
[0031] As described in more detail in this embodiment, a baffle plate 340 is horizontally inserted at the bottom of the discharge bin 310, and an insert cover 343 corresponding to the baffle plate 340 is integrally provided at the bottom of the discharge bin 310. An insert groove 344 corresponding to the insert cover 343 is opened inside the insert cover 343. An outer edge strip 341 is integrally fixed on the outer side of the baffle plate 340, and a pull ring 342 is fixed on the outer side of the outer edge strip 341. Magnetic suction components 345 are fixed on the inner wall of the outer edge strip 341 and the outer wall of the insert cover 343 respectively. In this way, material blocking and discharging can be performed during use, making the mixing ratio and discharge more convenient.
[0032] As described in more detail in this embodiment, the discharge nozzle 330 is inclined, and the upper side of the discharge hopper 320 and the bottom side of the discharge bin 310 are both integrally fixed with a docking ring seat 321. The docking ring seat 321 is provided with corresponding docking screw holes 322 at equal intervals around it, and bolts are inserted into the docking screw holes 322 for assembly and fastening. In this way, it is possible to assist in tilting the material during use, and it is also convenient to adjust the assembly according to the material discharge direction during use.
[0033] As described in more detail in this embodiment, the top front side of the cover 110 is equipped with a corresponding power distribution control box 270, and the outer wall of the mixing tank 100 is integrally fixed with a support ring 150, and the support ring 150 is supported by a support column 160 on its side, so as to facilitate auxiliary support and through operation.
[0034] Working principle: During assembly and use, the power distribution control box 270 is electrically connected to the motor 120, lower solenoid valve 212, and upper solenoid valve 223 via data cables for subsequent control, making operation more convenient. Then, with the cooperation of the feeding hopper 250, the required raw materials are pre-placed into the storage cylinder 220. After the corresponding raw materials are loaded into the corresponding storage cylinder 220, the corresponding upper solenoid valves 223 are opened sequentially as needed, facilitating material feeding into the symmetrical measuring hopper 210 through the discharge pipe 224. This allows the pressure component 230 and support legs 2... With the assistance of 31, auxiliary support and weighing are performed. Then, the lower solenoid valve 212 is opened, and the material is fed into the mixing tank 100 through the feeding pipe 213 for subsequent mixing and proportioning. This facilitates the static proportioning of raw materials. After weighing the corresponding raw materials in sequence, they are mixed inside the mixing tank 100. Further, the material is discharged through the discharge nozzle 330. With the assembly of the docking ring seat 321, the material is limited by the docking screw hole 322, which facilitates auxiliary assembly according to the outlet direction of the discharge nozzle 330, making the operation more convenient. The operation ends here.
[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A static batching system for compound microbial fertilizer, comprising a batching tank (100), wherein a top cover (110) is fitted on the top of the batching tank (100), and a motor (120) is fitted on the top of the top cover (110), a rotating rod (130) is suspended in the middle of the top cover (110) by a bearing, and the upper end of the rotating rod (130) is connected to the output end of the motor (120), and a stirring blade (140) is fitted on the lower part of the rotating rod (130), and the stirring blade (140) is located inside the batching tank (100), characterized in that: The top two sides of the upper cover (110) are equipped with material discharging components (200), and the material discharging components (200) include two sets of weighing hoppers (210). The weighing hoppers (210) are suspended on the left and right sides of the upper cover (110), and a storage cylinder (220) is suspended above the weighing hoppers (210). The lower part of the outer wall of the weighing hoppers (210) is supported by a load-bearing plate (211), and a pressure component (230) is supported below the load-bearing plate (211). The force component (230) is supported by a support foot (231) at the bottom, and the support foot (231) is supported on the surface of the upper cover (110). The lower part of the mixing tank (100) is provided with a discharge component (300). The discharge component (300) includes a discharge bin (310) assembled at the bottom of the mixing tank (100). The lower part of the discharge bin (310) is equipped with a discharge hopper (320), and the bottom of the discharge hopper (320) is integrally provided with a discharge nozzle (330).
2. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The three sets of pressure components (230) and support feet (231) are equidistantly supported in a triangular shape below the load-bearing plate (211). The bottom of the weighing hopper (210) is equipped with a lower solenoid valve (212), and a discharge pipe (213) is suspended at the bottom of the lower solenoid valve (212). The discharge pipe (213) is inserted into the top of the upper cover (110), and the top of the upper cover (110) has a through hole corresponding to the discharge pipe (213).
3. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The storage cylinder (220) is supported by a support plate (240) at the bottom. The support plate (240) is supported by a support beam (241) at the bottom. The support beam (241) is supported on the surface of the upper cover (110). An inner frame (242) is integrally fixed in the center of the surface of the support plate (240). Six sets of storage cylinders (220) are erected on the side of the inner frame (242). The outer wall of the storage cylinder (220) is assembled and fastened by bolts through a ring arm (243).
4. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The storage cylinder (220) is integrally provided with a discharge hopper (221) at the bottom, and the discharge hopper (221) is inclinedly provided with a discharge nozzle (222). An upper solenoid valve (223) is installed at the outlet of the discharge nozzle (222), and a discharge pipe (224) is suspended at the lower end of the upper solenoid valve (223). The discharge pipe (224) is located above the weighing hopper (210). A transparent window (260) is installed on the outer wall of the weighing hopper (210), and a corresponding assembly groove (261) is opened on the side wall of the weighing hopper (210).
5. The static batching system for compound microbial fertilizer according to claim 3, characterized in that: The upper end of the storage cylinder (220) is integrally fixed with a feeding hopper (250). The inner side of the feeding hopper (250) is integrally provided with an arc-shaped upward curved protective cover (251), and the outer side of the feeding hopper (250) is provided with an inclined extended wide mouth. The middle of the inner frame (242) is provided with a vertical pole (244), and the upper part of the vertical pole (244) is equipped with an upper lifting beam (245). The upper lifting beam (245) is supported on the side of the feeding hopper (250).
6. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The bottom of the discharge bin (310) is horizontally fitted with a baffle plate (340), and the bottom of the discharge bin (310) is integrally fitted with a mounting cover (343) corresponding to the baffle plate (340). The mounting cover (343) has an insertion slot (344) corresponding to the mounting cover (343) inside. The outer side of the baffle plate (340) is integrally fixed with an outer edge strip (341), and a pull ring (342) is fixed on the outer side of the outer edge strip (341). The inner wall of the outer edge strip (341) and the outer wall of the mounting cover (343) are both fixed with magnetic suction components (345).
7. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The discharge nozzle (330) is inclined, and the upper side of the discharge hopper (320) and the bottom side of the discharge bin (310) are integrally fixed with a docking ring seat (321), and the docking ring seat (321) is provided with corresponding docking screw holes (322) at equal intervals around it, and bolts are inserted into the docking screw holes (322) for assembly and fastening.
8. The static batching system for compound microbial fertilizer according to claim 1, characterized in that: The top front side of the cover (110) is equipped with a corresponding power distribution control box (270), and the outer wall of the mixing tank (100) is integrally fixed with a support ring (150), and the side of the support ring (150) is supported by a support column (160).