Efficient pipe bending machining equipment for marine steel pipeline

Abstract

The utility model belongs to the technical field of pipe bending processing equipment for marine steel pipelines, and particularly relates to efficient pipe bending processing equipment for marine steel pipelines, which comprises a worktable, and a pipe bending component is arranged at the side end of the worktable; the top of the sliding plate is fixedly connected with a supporting ring, the top of the connecting block is fixedly connected with a limiting column and a threaded rod in threaded connection with the interior of the connecting block, the exterior of the threaded rod is in threaded connection with a connecting frame, the end, away from the threaded rod, of the connecting frame is fixedly connected with a limiting ring, and a limiting groove is formed in the bottom of the connecting frame; and the limiting columns are clamped with the interiors of the limiting grooves. By arranging the supporting ring, the threaded rod, the connecting frame and the limiting ring, a steel pipe can be prevented from inclining in the moving process, the reject ratio of bent pipes is reduced, and therefore the pipe bending efficiency is improved; and by arranging a sliding rail and a limiting screw rod, the sliding plate can be positioned, and the situation that conveying of the steel pipes is affected due to transverse movement of the sliding plate is avoided.

Description

Technical Field

[0001] This utility model belongs to the technical field of pipe bending equipment for marine steel pipes, specifically a high-efficiency pipe bending equipment for marine steel pipes. Background Technology

[0002] The pipes are bent using a complete set of bending equipment, employing two processes: cold bending and hot bending. A large number of pipes are needed during hull assembly to transport liquids and gases.

[0003] Existing pipe bending equipment typically lacks a limiting structure, which can easily cause the steel pipe to deviate during transport. This deviation can lead to bending failures and a high rate of defective pipes, thus affecting bending efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide a high-efficiency pipe bending processing equipment for marine steel pipes, which can prevent the steel pipe from tilting during movement, reduce the defect rate of the bent pipes, and thus improve the efficiency of pipe bending.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a high-efficiency pipe bending processing equipment for marine steel pipes, including a workbench, a conveying component and a limiting component fixedly connected to the top of the workbench, a pipe bending component provided at the side end of the workbench, and the limiting component located between the conveying component and the pipe bending component;

[0006] The limiting component includes a fixing block, a slide rail fixedly connected to the side surface of the fixing block, a slide plate slidably connected to the circumferential surface of the slide rail, a support ring fixedly connected to the top of the slide plate, a connecting block fixedly connected to the front end face of the support ring, a limiting post fixedly connected to the top of the connecting block and a threaded rod threadedly connected inside the connecting block, a connecting frame threadedly connected to the outside of the threaded rod, a limiting ring fixedly connected to the end of the connecting frame away from the threaded rod, and the limiting ring and the support ring are positioned correspondingly, a limiting groove is formed at the bottom of the connecting frame, and the limiting post engages with the inside of the limiting groove.

[0007] Optionally, a mounting block is fixedly connected to the front end face of the slide plate, and a limiting screw is connected to the internal thread of the mounting block, with the bottom of the limiting screw fitting against the top of the worktable.

[0008] Optionally, multiple sliding plates are provided and are arranged laterally on the slide rail.

[0009] Optionally, the conveying assembly includes a console, a first motor is installed inside the console, a first guide shaft is fixedly connected to the output end of the first motor, and a second guide shaft is rotatably connected to the front end face of the console, with the second guide shaft corresponding to the position of the first guide shaft.

[0010] Optionally, the pipe bending assembly includes a mounting groove, a second motor is fixedly connected to the inner bottom of the mounting groove, a rotating column is fixedly connected to the output end of the second motor, a fixed ring and a bending frame are fixedly connected to the circumferential surface of the rotating column, a movable frame is fixedly connected to the rear end face of the fixed ring, and the end of the movable frame away from the fixed ring is rotatably connected to the bottom of the worktable.

[0011] Optionally, the top of the movable frame is provided with a sliding groove, the inner sidewall of the sliding groove is rotatably connected to a lead screw, the end of the lead screw extending to the outside of the movable frame is fixedly connected to the output end of a servo motor, the external thread of the lead screw is connected to a clamping frame, and the outer surface of the bending frame is fixedly connected to a mating block, and the position of the mating block corresponds to that of the clamping frame.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model is equipped with a support ring, a threaded rod, a connecting frame, and a limiting ring. When the conveying assembly conveys the steel pipe, the steel pipe can be placed inside the support ring. By rotating the threaded rod, the connecting frame drives the limiting ring to fit against the support ring, thereby limiting the steel pipe without affecting its conveying. This can prevent the steel pipe from tilting during movement, reduce the defect rate of bent pipes, and thus improve the efficiency of bending pipes.

[0014] 2. This utility model is equipped with a slide rail and a limiting screw, and multiple slide plates are provided. The slide plates can slide outside the slide rail, thereby adjusting the position of the top support ring of the slide plate. The position can be changed according to the center of gravity of the steel pipe to provide support, thus ensuring the stability of the steel pipe movement. After the position is adjusted, the limiting screw can be rotated to position the slide plate and prevent the slide plate from moving laterally, which would affect the conveying of the steel pipe. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a first-view sectional structural diagram of the present invention;

[0018] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0019] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B;

[0020] Figure 5 This is a second-view cross-sectional structural diagram of the present invention.

[0021] In the diagram: 1. Workbench; 2. Restriction assembly; 201. Fixing block; 202. Slide rail; 203. Slide plate; 204. Support ring; 205. Connecting block; 206. Threaded rod; 207. Connecting frame; 208. Limiting ring; 209. Limiting groove; 210. Limiting post; 211. Mounting block; 212. Limiting screw; 3. Conveying assembly; 301. Control console; 302. First motor; 303. First guide shaft; 304. Second guide shaft; 4. Bending assembly; 401. Mounting groove; 402. Second motor; 403. Rotating column; 404. Fixing ring; 405. Moving frame; 406. Bending frame; 407. Connecting block; 408. Slide groove; 409. Lead screw; 410. Servo motor; 411. Clamping frame. Detailed Implementation

[0022] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] Reference Figure 1-5 A high-efficiency pipe bending processing equipment for marine steel pipes includes a workbench 1, a conveying component 3 and a limiting component 2 fixedly connected to the top of the workbench 1, a pipe bending component 4 provided on the side of the workbench 1, and the limiting component 2 located between the conveying component 3 and the pipe bending component 4.

[0024] The limiting component 2 includes a fixing block 201. A slide rail 202 is fixedly connected to the side surface of the fixing block 201. A slide plate 203 is slidably connected to the circumferential surface of the slide rail 202. A support ring 204 is fixedly connected to the top of the slide plate 203. A connecting block 205 is fixedly connected to the front end of the support ring 204. A limiting post 210 and a threaded rod 206 threaded inside the connecting block 205 are fixedly connected to the top of the connecting block 205. A connecting frame 207 is threadedly connected to the outside of the threaded rod 206. A limiting ring 208 is fixedly connected to the end of the connecting frame 207 away from the threaded rod 206, and the limiting ring 208 corresponds to the position of the support ring 204. A limiting groove 209 is opened at the bottom of the connecting frame 207, and the limiting post 210 engages with the inside of the limiting groove 209. When conveying the steel pipe, the conveying assembly 3 can place the steel pipe inside the support ring 204 and rotate the threaded rod 206 so that the connecting frame 207 drives the limiting ring 208 to fit against the support ring 204. This limits the steel pipe without affecting its conveying, preventing it from tilting during movement, reducing the defect rate of the bent pipe, and thus improving the efficiency of the bent pipe.

[0025] A mounting block 211 is fixedly connected to the front end of the slide plate 203. A limiting screw 212 is threaded into the interior of the mounting block 211, and the bottom of the limiting screw 212 is in contact with the top of the worktable 1. The slide plate 203 can slide outside the slide rail 202, thereby adjusting the position of the top support ring 204 of the slide plate 203. This allows for support based on the changing position of the steel pipe's center of gravity, ensuring the stability of the steel pipe's movement. After adjusting the position, the limiting screw 212 can be rotated to position the slide plate 203, preventing lateral movement of the slide plate 203 and thus avoiding interference with the steel pipe's transport.

[0026] Multiple sliding plates 203 are provided and are arranged laterally on the slide rail 202. The multiple sets of sliding plates 203 can provide timely support when the center of gravity of the moving steel pipe changes.

[0027] The conveying assembly 3 includes a control console 301, inside which a first motor 302 is installed. The output end of the first motor 302 is fixedly connected to a first guide shaft 303. A second guide shaft 304 is rotatably connected to the front end face of the control console 301, and the second guide shaft 304 corresponds to the position of the first guide shaft 303. When the first motor 302 is working, it drives the first guide shaft 303 to rotate, thereby conveying the steel pipe with the cooperation of the second guide shaft 304.

[0028] The pipe bending assembly 4 includes a mounting groove 401. A second motor 402 is fixedly connected to the bottom inner part of the mounting groove 401. A rotating column 403 is fixedly connected to the output end of the second motor 402. A fixing ring 404 and a bending frame 406 are fixedly connected to the circumferential surface of the rotating column 403. A movable frame 405 is fixedly connected to the rear end face of the fixing ring 404. The end of the movable frame 405 away from the fixing ring 404 is rotatably connected to the bottom of the worktable 1. When the second motor 402 is working, it drives the bending frame 406 and the fixing ring 404 to rotate through the rotating column 403, thereby driving the movable frame 405 to rotate.

[0029] The top of the movable frame 405 has a sliding groove 408. A lead screw 409 is rotatably connected to the inner wall of the sliding groove 408. The end of the lead screw 409 extending to the outside of the movable frame 405 is fixedly connected to the output end of the servo motor 410. A clamping frame 411 is threadedly connected to the outside of the lead screw 409. A mating block 407 is fixedly connected to the outer surface of the bending frame 406, and the mating block 407 corresponds to the position of the clamping frame 411. When the steel pipe is conveyed to the position of the mating block 407, the servo motor 410 works, using the lead screw 409 to push the clamping frame 411 to cooperate with the mating block 407 to clamp the steel pipe, and the steel pipe is bent by the rotation of the movable frame 405.

[0030] Working principle: During use, the first motor 302 operates, driving the first guide shaft 303 to rotate, thereby conveying the steel pipe with the cooperation of the second guide shaft 304. During the movement, the steel pipe gradually passes through the ring formed by the limiting ring 208 and the support ring 204 until it corresponds to the position of the docking block 407. When the steel pipe is conveyed to the position of the docking block 407, the servo motor 410 operates, using the lead screw 409 to push the clamping frame 411 to cooperate with the docking block 407 to clamp the steel pipe. When the second motor 402 operates, it drives the bending frame 406 and the fixing ring 404 to rotate through the rotating column 403, thereby driving the moving frame 405 to rotate. The bending of the steel pipe is achieved by the rotation of the moving frame 405.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency pipe bending processing equipment for marine steel pipes, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a conveying assembly (3) and a limiting assembly (2), and a bending assembly (4) is provided on the side of the workbench (1), with the limiting assembly (2) located between the conveying assembly (3) and the bending assembly (4). The limiting component (2) includes a fixing block (201), a slide rail (202) fixedly connected to the side surface of the fixing block (201), a slide plate (203) slidably connected to the circumferential surface of the slide rail (202), a support ring (204) fixedly connected to the top of the slide plate (203), a connecting block (205) fixedly connected to the front end face of the support ring (204), and a limit post (210) and a threaded connection fixedly connected to the top of the connecting block (205). Inside the connecting block (205), there is a threaded rod (206), and the external thread of the threaded rod (206) is connected to a connecting frame (207). The end of the connecting frame (207) away from the threaded rod (206) is fixedly connected to a limiting ring (208), and the limiting ring (208) corresponds to the position of the support ring (204). A limiting groove (209) is opened at the bottom of the connecting frame (207), and the limiting post (210) engages with the inside of the limiting groove (209).

2. The high-efficiency pipe bending equipment for marine steel pipes as described in claim 1, characterized in that: The front end face of the slide plate (203) is fixedly connected to an installation block (211), and the internal thread of the installation block (211) is connected to a limiting screw (212), and the bottom of the limiting screw (212) is in contact with the top of the workbench (1).

3. The high-efficiency pipe bending equipment for marine steel pipes as described in claim 2, characterized in that: Multiple sliding plates (203) are provided and are arranged laterally on the slide rail (202).

4. The high-efficiency pipe bending equipment for marine steel pipes as described in claim 3, characterized in that: The conveying assembly (3) includes a console (301), inside which a first motor (302) is installed. The output end of the first motor (302) is fixedly connected to a first guide shaft (303). The front end of the console (301) is rotatably connected to a second guide shaft (304), and the second guide shaft (304) corresponds to the position of the first guide shaft (303).

5. The high-efficiency pipe bending equipment for marine steel pipes as described in claim 4, characterized in that: The pipe bending assembly (4) includes a mounting groove (401), a second motor (402) is fixedly connected to the inner bottom of the mounting groove (401), a rotating column (403) is fixedly connected to the output end of the second motor (402), a fixing ring (404) and a bending frame (406) are fixedly connected to the circumferential surface of the rotating column (403), a moving frame (405) is fixedly connected to the rear end face of the fixing ring (404), and the end of the moving frame (405) away from the fixing ring (404) is rotatably connected to the bottom of the workbench (1).

6. The high-efficiency pipe bending equipment for marine steel pipes as described in claim 5, characterized in that: The top of the movable frame (405) is provided with a sliding groove (408), and a lead screw (409) is rotatably connected to the inner wall of the sliding groove (408). The end of the lead screw (409) extending to the outside of the movable frame (405) is fixedly connected to the output end of a servo motor (410). The lead screw (409) is threadedly connected to a clamping frame (411). The outer surface of the bending frame (406) is fixedly connected to a mating block (407), and the mating block (407) corresponds to the position of the clamping frame (411).

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