Riveting device for current-conducting plate of buoy

Abstract

The utility model discloses a buoy current-conducting plate riveting device, which belongs to the technical field of riveting devices, and comprises a device main body, a driving mechanism is mounted on one side of a fixed base, and one end of a push plate is in contact with a current-conducting plate; the top of the fixed bottom is slidably connected with a detection mechanism used for detecting the height, a display screen is installed at the top of the device body, a controller is installed on one side of the device body, and a warning mechanism electrically connected with the detection mechanism is installed at the front end of the display screen; and a positioning mechanism for fixing the current-conducting plate is mounted in the device main body. According to the utility model, the current-conducting plate is automatically and stably pushed through the driving mechanism, the hydraulic rod is matched with the pushing plate to ensure that the pushing force is accurate and controllable, and the product is prevented from being damaged; automatic height detection after riveting is achieved through the detection mechanism, data are collected in real time through the laser sensor carried by the sliding rod and transmitted to the controller for analysis, manual jig detection is replaced, and efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of riveting device technology, and in particular to a riveting device for a float conductive plate. Background Technology

[0002] In the field of riveting of conductive plates and springs for oil level indicators, traditional riveting equipment generally suffers from technical defects such as insufficient operational safety, low processing efficiency, and reliance on manual intervention for quality control.

[0003] Existing equipment typically uses a single-button start method, lacking an effective safety interlock mechanism, which can easily lead to mechanical injury risks due to accidental activation during operation. Its step-by-step riveting process requires multiple clamping and positioning, which not only extends the production cycle but also affects product consistency due to repeated positioning errors. In terms of riveting pressure control, rigid impact structures often cause deformation of the spring or damage to the substrate due to uncontrolled force. The quality inspection process relies entirely on manual sampling or offline fixture measurement, making it impossible to achieve automated integration of processing and inspection.

[0004] Therefore, there is an urgent need to provide a riveting device for the float conductive plate to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a float conductive plate riveting device.

[0006] To solve the above-mentioned technical problems, the present invention provides a technical solution as follows: a float conductive plate riveting device is provided, comprising a device body, a fixed base is fixedly connected to the inner bottom of the device body, a conductive plate to be riveted is placed on the top of the fixed base, a riveting head located above the fixed base is slidably connected to the inner top of the device body, a driving mechanism is installed on one side of the fixed base, a push plate is fixedly connected to the inward side of the driving mechanism, and one end of the push plate is in contact with the conductive plate;

[0007] The top of the fixed bottom is slidably connected to a detection mechanism for detecting height. A display screen is installed on the top of the main body of the device. A controller is installed on one side of the main body of the device. A warning mechanism electrically connected to the detection mechanism is installed at the front end of the display screen. A positioning mechanism for fixing the conductive plate is installed inside the main body of the device.

[0008] The present invention is further configured such that: the driving mechanism includes a first bracket installed on the top of the fixed base, a hydraulic rod is installed inside the first bracket, and the inward end of the hydraulic rod is fixedly connected to the push plate.

[0009] Through the above technical solution, the driving mechanism is used to push the conductive plate. When the hydraulic rod is working, the push plate moves accordingly, contacts the conductive plate and applies appropriate force, thereby pushing the conductive plate to the designated position. This design realizes the automated pushing of the conductive plate, improves work efficiency, and the application of the hydraulic rod also ensures the smoothness and accuracy of the pushing process, avoiding damage to the product due to excessive force.

[0010] The present invention is further configured such that: the detection mechanism includes a slide rod slidably connected in a fixed base, a laser sensor for detecting height is installed on the top of the slide rod, one end of the laser sensor is electrically connected to the controller, and the display screen is also electrically connected to the controller.

[0011] Through the above technical solution, the function of the testing mechanism is to accurately detect the height of the conductive plate; one end of the laser sensor is electrically connected to the controller, which transmits the detected height data to the controller for processing in real time; this design enables the riveting equipment to automatically detect the height without the need for personnel to use the testing fixture, which greatly improves the efficiency and accuracy of testing; at the same time, through the analysis of the height data by the controller, abnormal product heights can be detected in a timely manner, providing a strong guarantee for product quality control.

[0012] The present invention is further configured such that: the warning mechanism includes a red light and a green light installed at the front of the display screen, and both the red light and the green light are electrically connected to the controller.

[0013] Through the above technical solution, the warning mechanism provides a direct indication of the riveting results via red and green lights installed at the front of the display screen. Both red and green lights are electrically connected to the controller, which illuminates different colors of light based on the height detection results. When the riveting results meet the requirements, the green light illuminates; when the product height is abnormal, the red light illuminates, prompting personnel to handle the situation promptly. This design allows operators to quickly understand the riveting results, improving work efficiency and product quality.

[0014] The present invention is further configured such that two buttons for activating the riveting head are installed at the front end of the main body of the device.

[0015] Through the above technical solution, the button design achieves dual-start safety protection of the equipment by installing two buttons for starting the riveting head at the front end of the main body of the device; the equipment will only start when both buttons are pressed at the same time. This design effectively avoids safety accidents caused by misoperation and ensures the safety of operators.

[0016] The present invention is further configured such that: the positioning mechanism includes a second bracket fixedly connected to the top of the device body, and two electric push rods are installed in the second bracket. The output ends of the two electric push rods face downward and are fixedly connected to L-shaped plates. The two L-shaped plates correspond to the conductive plates.

[0017] Through the above technical solution, the positioning mechanism achieves precise positioning of the conductive plate by using a second bracket fixedly connected to the top of the main body of the device, and two electric push rods and an L-shaped plate installed inside the bracket. The output ends of the two electric push rods face downwards and are fixedly connected to L-shaped plates, which correspond to the conductive plate. When the electric push rods work, the L-shaped plates move accordingly and come into contact with the conductive plate, thereby fixing it in the designated position. This design ensures the stability of the conductive plate during the riveting process and improves the riveting accuracy and product quality.

[0018] The beneficial effects of this utility model are as follows:

[0019] 1. This utility model achieves automated and stable pushing of the conductive plate through a drive mechanism, and uses a hydraulic rod and push plate to ensure precise and controllable pushing force to avoid product damage; it achieves automatic detection of the height after riveting through a detection mechanism, and uses a slide rod equipped with a laser sensor to collect data in real time and transmit it to the controller for analysis, replacing manual inspection fixtures and improving efficiency; it provides intuitive feedback on the riveting results through an alarm mechanism, and uses a red and green dual-color light linked to the controller, with a red light warning when the height is abnormal to prompt timely handling;

[0020] 2. This utility model achieves equipment safety protection through dual start buttons, which must be pressed simultaneously to activate the riveting head, preventing the risk of misoperation; it achieves precise fixing of the conductive plate through a positioning mechanism, and uses an electric push rod to drive the L-shaped plate to press down and position, ensuring the stability of the riveting process; finally, it achieves full-process automated control through the collaboration of multiple mechanisms, which not only improves operational safety, but also strengthens product quality control through a real-time detection and feedback mechanism. Attached Figure Description

[0021] Figure 1 This is a first-view structural diagram of the present invention;

[0022] Figure 2 This is a second-view sectional view of the present invention;

[0023] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0024] Figure 4 This is a third-view sectional view of the present invention;

[0025] Figure 5 for Figure 4 A magnified view of a section at point B in the middle;

[0026] Figure 6 This is a fourth-angle sectional view of the present invention.

[0027] In the diagram: 1. Main body of the device; 2. Fixed base; 3. Riveting head; 4. Drive mechanism; 401. First bracket; 402. Hydraulic rod; 5. Push plate; 6. Detection mechanism; 601. Slide rod; 602. Laser sensor; 7. Display screen; 8. Controller; 9. Warning mechanism; 901. Red light; 902. Green light; 903. Button; 10. Positioning mechanism; 1001. Second bracket; 1002. Electric push rod; 1003. L-shaped plate. Detailed Implementation

[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0029] Please see Figures 1-6 The float conductive plate riveting device of this embodiment includes a device body 1. A fixed base 2 is fixedly connected to the bottom inner side of the device body 1. The conductive plate to be riveted is placed on the top of the fixed base 2. A riveting head 3 located above the fixed base 2 is slidably connected to the top inner side of the device body 1. A drive mechanism 4 is installed on one side of the fixed base 2. The drive mechanism 4 includes a first bracket 401 installed on the top of the fixed base 2. A hydraulic rod 402 is installed inside the first bracket 401. The inward end of the hydraulic rod 402 is fixedly connected to a push plate 5. The function of the drive mechanism 4 is to push the conductive plate. When the hydraulic rod 402 works, the push plate 5 moves accordingly, contacts the conductive plate and applies an appropriate force, thereby pushing the conductive plate to a designated position. This design realizes the automated pushing of the conductive plate, improves the work efficiency, and at the same time, the application of the hydraulic rod 402 also ensures the stability and accuracy of the pushing process, avoiding damage to the product due to excessive force.

[0030] like Figures 4-5As shown, a push plate 5 is fixedly connected to the inward side of the drive mechanism 4. One end of the push plate 5 contacts the conductive plate. A detection mechanism 6 for detecting height is slidably connected to the top of the fixed base 2. The detection mechanism 6 includes a slide rod 601 slidably connected in the fixed base 2. A laser sensor 602 for detecting height is installed on the top of the slide rod 601. One end of the laser sensor 602 is electrically connected to the controller 8. The display screen 7 is also electrically connected to the controller 8. The function of the detection mechanism 6 is to accurately detect the height of the conductive plate. One end of the laser sensor 602 is electrically connected to the controller 8, transmitting the detected height data to the controller 8 for processing in real time. This design enables the riveting equipment to automatically detect height after riveting, eliminating the need for personnel to use a separate detection fixture, greatly improving detection efficiency and accuracy. At the same time, through the analysis of height data by the controller 8, abnormal product heights can be detected in a timely manner, providing strong support for product quality control.

[0031] like Figures 4-6 As shown, a display screen 7 is installed on the top of the main body 1 of the device, and a controller 8 is installed on one side of the main body 1. A warning mechanism 9, which is electrically connected to the detection mechanism 6, is installed at the front end of the display screen 7. The warning mechanism 9 includes a red light 901 and a green light 902 installed at the front end of the display screen 7. Both the red light 901 and the green light 902 are electrically connected to the controller 8. The function of the warning mechanism 9 is to provide a direct indication of the riveting results through the red light 901 and the green light 902 installed at the front end of the display screen 7. Both the red light 901 and the green light 902 are electrically connected to the controller 8. Based on the analysis of the height detection results by the controller 8, different colored lights are illuminated. When the riveting results meet the requirements, the green light 902 lights up; when the product height is abnormal, the red light 901 lights up, prompting personnel to handle the situation promptly. This design allows operators to quickly understand the riveting results, improving work efficiency and product quality.

[0032] like Figure 4 As shown, two buttons 903 for starting the riveting head 3 are installed at the front end of the main body 1 of the device. The function of the button 903 is to realize the dual-start safety protection of the equipment by installing two buttons 903 for starting the riveting head 3 at the front end of the main body 1 of the device. The equipment will only start when both buttons 903 are pressed at the same time. This design effectively avoids safety accidents caused by misoperation and ensures the safety of operators.

[0033] like Figures 4-6As shown, a positioning mechanism 10 for fixing a conductive plate is installed inside the main body 1 of the device. The positioning mechanism 10 includes a second bracket 1001 fixedly connected to the top of the main body 1. Two electric push rods 1002 are installed inside the second bracket 1001. The output ends of the two electric push rods 1002 face downward and are fixedly connected to L-shaped plates 1003. The two L-shaped plates 1003 correspond to the conductive plate. The function of the positioning mechanism 10 is to achieve precise positioning of the conductive plate through the second bracket 1001 fixedly connected to the top of the main body 1, and the two electric push rods 1002 and L-shaped plates 1003 installed inside the bracket. The output ends of the two electric push rods 1002 face downward and are fixedly connected to L-shaped plates 1003. The L-shaped plates 1003 correspond to the conductive plate. When the electric push rods 1002 work, the L-shaped plates 1003 move accordingly and contact the conductive plate, thereby fixing it in the designated position. This design ensures the stability of the conductive plate during the riveting process and improves the riveting accuracy and product quality.

[0034] In use, the conductive plate to be riveted is supported by the fixed base 2 inside the main body 1. First, the hydraulic rod 402 drives the push plate 5 to push the conductive plate to the designated position. Then, the electric push rod 1002 at the top drives the L-shaped plate 1003 to press down to achieve precise positioning. During operation, the operator needs to press the double start button 903 at the same time to start the riveting head 3. After starting, the riveting head 3 moves down to apply a pressing force to the conductive plate for 5 seconds to complete the riveting operation. During the process, the hydraulic rod 402 prevents overload impact through pressure control. After riveting is completed, the laser sensor 602 mounted on the slide rod 601 automatically detects the product height. The detection data is transmitted to the controller 8 in real time for comparison and analysis. If the height meets the preset value, the green light 902 at the front of the display screen 7 lights up. If there is an abnormality, the red light 901 flashes as a warning. The entire detection result is presented in conjunction with the display system through the controller 8. Finally, the entire process of product pushing, precise positioning, automatic riveting and quality inspection is fully automated, which not only ensures the safety of operation, but also improves the efficiency of product quality control through the real-time detection and feedback mechanism.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A float conductive plate riveting device, comprising a device body (1), characterized in that: A fixed base (2) is fixedly connected to the bottom inner part of the main body (1) of the device. A conductive plate to be riveted is placed on the top of the fixed base (2). A riveting head (3) located above the fixed base (2) is slidably connected to the top inner part of the main body (1). A driving mechanism (4) is installed on one side of the fixed base (2). A push plate (5) is fixedly connected to the inward side of the driving mechanism (4). One end of the push plate (5) is in contact with the conductive plate. The top of the fixed base (2) is slidably connected to a detection mechanism (6) for detecting height. The top of the device body (1) is equipped with a display screen (7). A controller (8) is installed on one side of the device body (1). The front end of the display screen (7) is equipped with a warning mechanism (9) that is electrically connected to the detection mechanism (6). The device body (1) is equipped with a positioning mechanism (10) for fixing the conductive plate.

2. The float conductive plate riveting device according to claim 1, characterized in that: The drive mechanism (4) includes a first bracket (401) installed on the top of the fixed base (2), and a hydraulic rod (402) is installed inside the first bracket (401). The inward end of the hydraulic rod (402) is fixedly connected to the push plate (5).

3. The float conductive plate riveting device according to claim 1, characterized in that: The detection mechanism (6) includes a slide rod (601) slidably connected in the fixed base (2). A laser sensor (602) for detecting height is installed on the top of the slide rod (601). One end of the laser sensor (602) is electrically connected to the controller (8). The display screen (7) is also electrically connected to the controller (8).

4. The float conductive plate riveting device according to claim 1, characterized in that: The warning mechanism (9) includes a red light (901) and a green light (902) installed at the front of the display screen (7), and the red light (901) and the green light (902) are electrically connected to the controller (8).

5. The float conductive plate riveting device according to claim 1, characterized in that: Two buttons (903) for activating the riveting head (3) are installed at the front end of the main body (1) of the device.

6. The float conductive plate riveting device according to claim 1, characterized in that: The positioning mechanism (10) includes a second bracket (1001) fixedly connected to the top of the device body (1). Two electric push rods (1002) are installed in the second bracket (1001). The output ends of the two electric push rods (1002) face downward and are fixedly connected to L-shaped plates (1003). The two L-shaped plates (1003) correspond to the conductive plate.

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