Plastic uptake forming demolding ejection structure for preventing IML product diaphragm from being inversely wrapped
By setting an ejection mechanism and optimizing the parting surface structure on the high-pressure vacuum forming mold, the problem of inverted packaging during the demolding process of IML film was solved, achieving rapid separation of the film and improving its appearance quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NISSIN KEYU AUTO SUPPLIES (DALIAN) CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-05-12
AI Technical Summary
IML product films are prone to overturning during demolding, causing film deformation and failing to meet customer appearance requirements.
An ejection mechanism and a parting surface structure are set on the high-pressure vacuum forming mold. The ejection mechanism includes a spring and a spring block. The diaphragm is ejected quickly by the elastic action of the spring block. The strength of the diaphragm is increased and the tensile resistance is reduced by optimizing the parting surface structure.
This enables rapid separation of the diaphragm, reduces tensile resistance, prevents diaphragm deformation, and ensures the appearance quality of IML products.
Smart Images

Figure CN224224504U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mold technology, specifically relating to a vacuum forming demolding and ejection structure that prevents the film of an IML product from falling over. Background Technology
[0002] IML products have an inverted structure. IML film vacuum forming uses forced demolding. The film at the inverted position is stretched, making demolding difficult, causing the film to deform and the product appearance to fail to meet customer requirements. Utility Model Content
[0003] To address the shortcomings of existing technologies, a vacuum forming demolding ejection structure is provided to prevent the IML product film from falling over during vacuum forming. The structure includes an ejection mechanism mounted on a high-pressure vacuum forming mold. An IML product structure is mounted on the high-pressure vacuum forming mold. A pressure block presses the IML film onto the ejection mechanism, and the IML film and the IML product structure are closely connected.
[0004] Furthermore, it also includes a parting surface structure, which is disposed on the high-pressure vacuum forming mold.
[0005] Furthermore, the parting surface structure is connected to the IML product structure.
[0006] Furthermore, the ejection mechanism includes a spring and a spring block, with the bottom of the spring fixedly mounted on the high-pressure vacuum forming mold and the top of the spring connected to the spring block.
[0007] Furthermore, the pressure block presses the IML diaphragm onto the spring block of the ejection mechanism.
[0008] The beneficial effects of this invention are as follows: The ejection structure of this invention enables rapid separation of the diaphragm from the mold, reducing tensile resistance, solving the problem of diaphragm deformation, and ensuring that the appearance of the IML product structure meets customer requirements. This invention also optimizes the parting surface structure next to the high-pressure vacuum forming mold, increasing the strength of the adjacent diaphragm and solving the diaphragm deformation problem, thus ensuring that the product appearance meets customer requirements. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0010] Figure 2 This is a schematic diagram of the ejection structure of this utility model;
[0011] Figure 3 This is a top view of the overall structure of this utility model;
[0012] Figure 4 This is a top view and sectional view (AA) of the overall structure of this utility model.
[0013] Figure 5 This is a schematic diagram of the IML product structure of this utility model. Figure 1 ;
[0014] Figure 6 This is a cross-sectional view (AA) of the IML product structure of this utility model;
[0015] Figure 7 This is a schematic diagram of the IML product structure of this utility model. Figure 2 ;
[0016] Figure 8 This is a BB cross-sectional view of the IML product structure of this utility model;
[0017] Figure 9 This is a schematic diagram of the optimized parting line structure.
[0018] Figure 10 This is a schematic diagram of the structure before the parting surface structure is optimized.
[0019] The attached figures are labeled as follows:
[0020] 1. Ejection mechanism; 11. Spring; 12. Spring block; 2. Pressure block; 3. IML diaphragm; 4. High-pressure vacuum forming mold; 5. IML product structure; 6. Parting surface structure. Detailed Implementation
[0021] A thermoforming ejection structure to prevent the film from falling out of the IML product, such as Figures 1-8 As shown, it includes an ejection mechanism 1, which is mounted on a high-pressure vacuum forming mold 4. An IML product structure 5 is mounted on the high-pressure vacuum forming mold 4. A pressure block 2 presses an IML film 3 onto the ejection mechanism 1, and the IML film 3 is bonded and connected to the IML product structure 5.
[0022] It also includes a parting surface structure 6, which is disposed on the high-pressure vacuum forming mold 4.
[0023] Parting surface structure 6 is connected to IML product structure 5. After optimization of the parting surface structure, as follows: Figures 9-10 As shown, the strength of the diaphragm in region 6 of the parting surface structure with different heights is increased to prevent demolding deformation, thus solving the problem of weak diaphragm strength in the planar structure before the parting surface structure optimization.
[0024] The ejection mechanism 1 includes a spring 11 and a spring block 12. The bottom of the spring 11 is fixedly mounted on the high-pressure vacuum forming mold 4, and the top of the spring 11 is connected to the spring block 12.
[0025] The pressure block 2 presses the IML diaphragm 3 onto the spring block 12 of the ejection mechanism 1.
[0026] The structure of the IML product consists of three sides covered with an IML film, with two sides being inverted. The film is vacuum-formed in a high-pressure vacuum forming mold. After forming, the inverted parts cannot be easily demolded, causing the film to be stretched and deformed. To address this, the high-pressure vacuum forming mold is optimized with an improved parting surface structure 6 to increase the strength of the adjacent film; an ejector structure 1 is added. During the vacuum forming and mold closing process, the pressure block 2 presses onto the IML film 3 and pushes the spring block 12 back into place. During the mold opening process after vacuum forming, the pressure block 2 quickly lifts up, and the spring block 12, under the action of the spring 11, ejects the IML film 3 first. The IML film 3 quickly separates from the mold, reducing tensile resistance, solving the deformation problem of the IML film 3, and ensuring that the appearance of the IML product structure 5 meets customer requirements.
[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A thermoforming ejection structure for preventing the film from falling out of an IML product, characterized in that, Includes an ejection mechanism (1), which is set on a high-pressure thermoforming mold (4). An IML product structure (5) is set on the high-pressure thermoforming mold (4). A pressure block (2) presses an IML diaphragm (3) onto the ejection mechanism (1), and the IML diaphragm (3) is attached to the IML product structure (5).
2. The thermoforming ejection structure for preventing the film from falling out of the IML product as described in claim 1, characterized in that, It also includes a parting surface structure (6), which is disposed on the high-pressure vacuum forming mold (4).
3. The thermoforming ejection structure for preventing the film from falling out of the IML product as described in claim 2, characterized in that, The parting surface structure (6) is connected to the IML product structure (5).
4. The thermoforming ejection structure for preventing IML product film from falling out of the mold as described in claim 1, characterized in that, The ejection mechanism (1) includes a spring (11) and a spring block (12). The bottom of the spring (11) is fixedly mounted on the high-pressure vacuum forming mold (4), and the top of the spring (11) is connected to the spring block (12).
5. The thermoforming ejection structure for preventing the film from falling out of the IML product as described in claim 4, characterized in that, The pressure block (2) presses the IML diaphragm (3) onto the spring block (12) of the ejection mechanism (1).